ebook img

Hot--melt adhesive extruder EX 30--9 PDF

185 Pages·2012·7.69 MB·English
by  
Most books are stored in the elastic cloud where traffic is expensive. For this reason, we have a limit on daily download.

Preview Hot--melt adhesive extruder EX 30--9

Hot--melt adhesive extruder EX 30--9--2xGP 06 M2 Manual 190126759/001 -- English -- NordsonDeutschlandGmbH(cid:1)Buchholz--Mendt(cid:1)GERMANY Note Thismanualappliestotheentireseries. Ordernumber 7552415 Notice ThisisaNordsonCorporationpublicationwhichisprotectedbycopyright. Originalcopyrightdate2008. Nopartofthisdocumentmaybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthepriorwritten consentofNordsonCorporation. Theinformationcontainedinthispublicationissubjecttochangewithoutnotice. 2011Allrightsreserved. Trademarks AccuJet,AeroCharge,AquaGuard,Asymtek,Automove,Autotech,Baitgun,BlueBox,CanWorks,Century,CF,CleanCoat,CleanSleeve,CleanSpray,ControlCoat, CoolWave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem, Easy Coat, Easymove Plus, Econo-Coat, EFD, ETI, Excel 2000, FlexiCoat,Flexi-Spray,Flex-O-Coat,FlowSentry,Fluidmove,FoamMelt,FoamMix,Heli-flow,Helix,Horizon,HotShot,Isocoil,Isocore,Iso-Flo,JR,KB30,Kinetix, LittleSquirt,Magnastatic,MEG,Meltex,Microcoat,Micromark,MicroSet,Millenium,MiniSquirt,Moist-Cure,Mountaingate,MultiScan,Nordson,OmniScan,OptiMix, Package of Values, Patternview, PermaFlo, Plasmod, PluraFoam, Porous Coat, PowderGrid, Powderware, Prism, ProBlue, Pro-Flo, ProLink, Pro-Meter, Pro-Stream,RBX,Rhino,Saturn,SC5,S.designstylized,SealSentry,SelectCharge,SelectCoat,SelectCure,Slautterback,Smart-Coat,SolderPlus,Spectrum, Speed-Coat,Spraymelt,SpraySquirt,SuperSquirt,SureCoat,Tela-Therm,TrackingPlus,Trends,Tribomatic,Ultrasaver,UniScan,UpTime,Veritec,VersaBlue, Versa-Coat,Versa-Screen,Versa-Spray,Walcom,Watermark,Whenyouexpectmore.areregisteredtrademarks----ofNordsonCorporation. AeroDeck,AeroWash,Apogee,ATS,Auto-Flo,AutoScan,BetterBook,CanNeck,Chameleon,CheckMate,ColorMax,ControlledFiberization,ControlWeave,CPX, DryCure,DuraBlue,Dura-Coat,DuraPail,Dura-Screen,EasyClean,Eclipse,EcoDry,e.DOT,E-Nordson,Equi=Bead,ESP,eStylized,Fillmaster,FillSentry,Gluie, HDLV,iControl,iFlow,Ink-Dot,iON,Iso-Flex,iTrend,KVLP,LacquerCure,March,Maxima,MicroFin,MicroMax,Minimeter,Multifil,OptiStroke,Origin,PatternPro, PluraMix,PowderPilot,Powercure,Primarc,Printplus,ProcessSentry,PulseSpray,PurTech,ReadyCoat,Scoreguard,SelectSeries,Sensomatic,Shaftshield, SheetAire,Spectral,Spectronic, Speedking,SprayWorks,Summit,SureBead,SureBrand,SureClean,Sure-Max,SwirlCoat,Tempus,ThruWave,TradePlus, Trak,Ultrasmart,Universal,Vantage,Viper, Vista,WebCure,2Rings(Design)aretrademarks--(cid:2)--ofNordsonCorporation. Designationsandtrademarksstatedinthisdocumentmaybebrandsthat,whenusedbythirdpartiesfortheirownpurposes, couldleadtoviolationoftheowners’rights. Ordernumber7552415 EX30--9 2011NordsonDeutschlandGmbH TableofContents I Table of Contents SafetyInstruction ....................................... 1-1 GeneralDescription ...................................... 1-1 SafetyInformation ..................................... 1-1 UsingHotmelt ........................................... 1-2 Temperature .......................................... 1-2 GlueTank ............................................ 1-2 SafetyInstructions ....................................... 1-3 GeneralInstructions ................................... 1-3 Introduction ............................................ 2-1 Introduction ............................................. 2-1 IntendedUse ............................................ 2-2 AreaofUse(EMC) .................................... 2-2 OperatingRestrictions ............................... 2-2 UnintendedUse -- Examples -- .......................... 2-2 ResidualRisks .......................................... 2-3 NoteonManual.......................................... 2-3 SeriesOverview ......................................... 2-4 ExplanationofTypeDesignation ......................... 2-4 ID--Plate.............................................. 2-4 SoftwareNotice ......................................... 2-5 NoticeonElectricalEngineering ......................... 2-5 Health--EndangeringMedia ............................. 2-5 DangerousPointsandSafetyDevices ...................... 2-6 DangerousPointsontheHotmeltAdhesiveExtruder ....... 2-6 DangerPointsintheVicinityoftheExtruder ............... 2-7 Protectivecovers ...................................... 2-7 Covers ............................................... 2-7 ProtectiveGridinsidetheHopper ........................ 2-7 Safetyequipmentontheextruder ........................ 2-8 Importantsafetynotice: .............................. 2-8 Lockablemainswitch .................................. 2-8 BlackMainSwitch(SpecialModel) .................... 2-8 EmergencyStopButton (OptionalforStand--AloneOperation) .................. 2-9 DoorLock .......................................... 2-9 TemperatureSetbac ................................... 2-9 Temperaturecontrol ................................... 2-9 UndertemperatureInterlock ........................... 2-10 Under--temperatureIndication......................... 2-10 OvertemperatureIndication/Shutdown ................ 2-10 ElectricalSafetyValve ................................. 2-11 SwitchCabinetLightTower(optional) ................... 2-11 ControlSystem........................................ 2-12 ElectricalCabinetVentilation ............................ 2-12 HoseconnectionX1(aswiringdiagram) .................. 2-12 InterfaceX8/X9/X10/X100 ........................ 2-12 GeneralDescription ...................................... 2-13 (cid:1)2011 NordsonDeutschlandGmbH ExtruderEX30--9 P/N7552415 II TableofContents FunctionalDiagram ...................................... 2-16 DescriptionofFunctionalElements ......................... 2-17 Drive................................................. 2-17 Back--pressurebearing ................................. 2-17 BasicFrame .......................................... 2-17 FillingArea ........................................... 2-17 Covers ............................................... 2-17 Screw ................................................ 2-18 ScrewCylinder ........................................ 2-19 CylinderFeedCoolinginScrewCylinders withInnerResinCladding (dependingonorder) ........... 2-20 Cylinderfeedcooling ................................... 2-21 BasicFunctionalityofHot--MeltProcessingExtruders ...... 2-22 ModeofOperation .................................. 2-23 Cooling ............................................ 2-23 Heating ............................................ 2-23 Screw ............................................. 2-23 PressureRegulation ................................... 2-24 PressureMonitoring ................................... 2-24 LevelMonitoringofHopper ............................. 2-25 TemperatureMonitoring ................................ 2-25 Pumpstation ............................................ 2-26 MotorandGearPump ................................. 2-26 Manometricswitch ..................................... 2-26 Pressuresensor ....................................... 2-26 Pressuresensor ....................................... 2-27 CalibrationofPressureSensor .......................... 2-27 Adjustmentat80%ofnominalpressurerangeasfixedvalue: 2-27 Installation ............................................. 3-1 Unpacking .............................................. 3-1 Transportation ........................................... 3-1 AttachingLightTower(optional) ......................... 3-1 InstallationandAlignment .............................. 3-2 Setup .............................................. 3-2 Lifting(UnpackedUnit) ................................. 3-2 Removal ............................................. 3-2 Storage .............................................. 3-2 Disposal.............................................. 3-2 ExhaustingHotMeltAdhesiveVapours ................... 3-3 Operatingconditions ..................................... 3-3 Installation: ........................................... 3-3 Airhumidity: .......................................... 3-3 Airtemperature: ....................................... 3-3 ElectricalConnections .................................... 3-4 Noticeontheuseofgroundfaultcircuitinterrupters ........ 3-4 LayingCable .......................................... 3-4 LineVoltage .......................................... 3-4 Externalcontrolandsignalcircuits ....................... 3-4 PilotVoltage/TachGenerator ........................... 3-5 Tachometeradaptationcard .......................... 3-5 Electricalinstallation ................................... 3-6 Assignmentoftemperaturecontrollers totemperaturesensors ................................. 3-6 ConnectingHeatedHoses ................................ 3-7 SecondOpen-jawedWrench ......................... 3-7 Connecting ........................................... 3-7 Disconnecting ......................................... 3-7 P/N7552415 ExtruderEX30--9 (cid:1)2011 NordsonDeutschlandGmbH TableofContents III RelievingPressure .................................. 3-7 ConnectorAllocation ..................................... 3-8 Installation ............................................ 3-9 Assignment: .......................................... 3-9 InterfaceX10/X100 .................................. 3-10 Procedure ............................................ 3-10 Specifications ........................................... 3-10 Waterspecifications ................................... 3-10 Waterinstallation ........................................ 3-11 Operation .............................................. 4-1 Start--up ................................................ 4-1 Preparationforstart--up ................................ 4-1 Turningthemachineon ................................ 4-2 Pre--condition: ...................................... 4-2 Userinterface MP277 .................................. 5-1 OperatingMode ......................................... 5-1 Manual/AutomaticOperation ........................... 5-1 GeneralNote! ...................................... 5-1 OperatingStatus ”Manual” ............................. 5-2 OperatingStatus”Automatic” ........................... 5-2 Temperaturesettings................................... 5-3 Settingofpump/nozzleinautomaticmode ............... 5-3 Overviewscreen .................................... 5-3 SettingValuesandParameters -- Notes -- ................... 5-3 Temperatures ......................................... 5-3 Passwordlevel ........................................ 5-4 Passwordlevel ........................................ 5-5 UserinterfaceMP277B .................................. 5-6 Service............................................... 5-6 Service --weeklytimer-- ................................. 5-7 Conectorforcustomer ................................. 5-8 Manualmode ......................................... 5-9 Automaticmode ....................................... 5-13 SwitchingSystemON/OFF ................................ 5-16 DailyStart--up ......................................... 5-16 DailySwitch--off ....................................... 5-16 SwitchingOffinanEmergency .......................... 5-16 Maintenance ........................................... 6-1 Dangerofburns ......................................... 6-1 RelievingPressure ....................................... 6-1 Decommissioning ........................................ 6-2 CleaningtheScrew .................................... 6-2 CleaningtheScrew .................................... 6-3 Settingintooperation .................................. 6-3 RegularMaintenance ..................................... 6-4 Maintenancegearpump(optional) ....................... 6-4 Retighteningoffasteningscrew ......................... 6-5 InspectionforExternalDamage ......................... 6-5 ExternalCleaning...................................... 6-5 MaintenanceofHeatingCartridges ...................... 6-6 MeasuringHeatingCartridges: .......................... 6-6 ExchangeofHeatingCartridge .......................... 6-6 Over--temperatureThermostat .......................... 6-6 (cid:1)2011 NordsonDeutschlandGmbH ExtruderEX30--9 P/N7552415 IV TableofContents ChangingTypeofAdhesive ............................... 6-7 PurgingwithCleaningAgent............................... 6-7 ElectricalCabinetVentilationMaintenance .................. 6-7 ReplacementandCleaningofFilterMat ................ 6-7 GeneralChecks ....................................... 6-8 ContinuousChecks .................................... 6-8 LubricantRecommendationsforThreadedConnectors ..... 6-9 FaultRectification ..................................... 6-9 Forheatingelementswithceramicinsulation: ............. 6-10 Forheatingelementswithmicaniteinsulation: ............. 6-10 MotorLubrication ...................................... 6-10 RetighteningandexchangeofV--belts .................... 6-11 Motor/Gear ............................................ 6-12 CommissioningandOperation ........................ 6-12 DuringOperation .................................... 6-12 MaintenanceIntervals ............................... 6-12 Shaftsealings: ...................................... 6-12 ServiceandMaintenance ............................... 6-13 Troubleshooting ........................................ 7-1 Troubleshooting/FailureCorrectiveAction ................. 7-1 SomeTips .............................................. 7-2 TroubleshootingwithControlSystem ....................... 7-2 Signallampsandswitchcabinetlighttower ............... 7-2 Automatik .......................................... 7-2 Handbetrieb ........................................ 7-2 Troubleshootingtables.................................... 7-3 RedSignalLampFlashing .............................. 7-3 Devicemalfunctioning .................................. 7-3 Noadhesive(nomotorrotation) ......................... 7-4 Motorsuperheated .................................... 7-4 Nomasterreferencevoltage ............................ 7-4 Noadhesive(withmotorrotation) ........................ 7-5 Incorrectmotorspeedcharacteristicsinautomaticmode .... 7-5 Insufficientadhesive ................................... 7-5 Onechannel(heatingzone)doesnotheat ................ 7-5 Removing .............................................. 8-1 Generalremarks ...................................... 8-1 RemovingandInsertingtheScrew ......................... 8-1 ImportantNote: ..................................... 8-1 Removal ............................................. 8-2 Insertion ................................................ 8-4 P/N7552415 ExtruderEX30--9 (cid:1)2011 NordsonDeutschlandGmbH TableofContents V SpareParts ............................................ 9-1 Introduction ............................................. 9-1 UsingtheIllustratedPartsList .......................... 9-1 Example ............................................. 9-1 Frameforattachingparts ............................... 9-2 Extruderunit .......................................... 9-4 Back--pressurebearing P/N7055832 ................... 9-6 Fillinghopper ......................................... 9-8 Pumpstation.......................................... 9-10 Pressurereliefvalve ................................... 9-13 ControlmoduleSDØ5x83 P/N7537391 ................ 9-14 Gearpump GP12M2 P/N7528130 .................... 9-16 Safety kit P/N7052127 ................................ 9-17 ExtruderCovers ....................................... 9-18 CoversPumpStation .................................. 9-20 Coversbasicframe .................................... 9-23 Pneumaticunit ........................................ 9-24 Waterconnection ...................................... 9-26 Waterchiller .......................................... 9-28 TechnicalData.......................................... 10-1 Description .............................................. 10-1 Connection,Start--up: .................................. 10-1 GeneralData ............................................ 10-1 ElectricalData ........................................... 10-2 Temperatures ........................................... 10-2 TechnicalData ........................................ 10-2 Dimension ............................................ 10-3 (cid:1)2011 NordsonDeutschlandGmbH ExtruderEX30--9 P/N7552415 VI TableofContents P/N7552415 ExtruderEX30--9 (cid:1)2011 NordsonDeutschlandGmbH SafetyInstruction 1-1 Chapter 1 Safety Instruction General Description Safety Information Theequipmentdescribed isintendedforuseinindustrialelectricaldrive systems. Thisequipmentcanendangerlifethroughrotatingmachineryandhigh voltages,thereforeitisessentialthatguardsforbothelectricaland mechanicalpartsarenotremoved. Thefollowingpointsshouldbeobservedforthesafetyofthepersonnel: (cid:2) Onlyqualifiedpersonnelfamiliarwiththeequipmentarepermittedto install,operateandmaintainthedevices. (cid:2) Systemdocumentationmustbeavailableandobservedatalltimes. (cid:2) Allnon -- qualifiedpersonnelarekeptatasafedistancefromthe equipment. (cid:2) Thesystemmustbeinstalledinaccordancewithlocalregulations. Aqualifiedpersonisapersonwhoisfamiliarwithallsafetynotesand establishedsafetypractices,withtheinstallation,operationand maintenanceofthisequipmentandthehazardsinvolved.Formoredetailed definitionsseeIEC364. Itisrecommendedthatanyonewhooperatesormaintainselectricalor mechanicalequipmentshouldhaveabasicknowledgeofFirstAid. Asaminimum,theyshouldknowwheretheFirstAidequipmentiskeptand theidentityoftheofficialFirstAiders. Thesesafetynotesdonotrepresentacompletelistofthestepsnecessary toensuresafeoperationoftheequipment.Ifyouwishfurtherinformation, pleasecontactyournearestrepresentative. (cid:1)2011 NordsonDeutschlandGmbH ExtruderEX30--9 P/N7552415 1-2 SafetyInstruction Using Hotmelt Temperature Thetemperaturemustnotexceedorfallbelowthespecifiedtemperature ranges;continuoustemperaturemonitoringisappropriate.Excessivelyhigh temperaturesmaygiverisetoodoursandimpairthequalityofthehotmelt. Excessivelylowtemperaturesalsohavenegativeeffects.Should satisfactoryresultsbeachievedonlyatatemperatureotherthanthe specifiedapplicationtemperature,pleasebesuretocontactus. Glue Tank Donotleavethegluetankinheatedstateforaprolongedperiodwithout removingtheadhesive(thermaldamagetothehotmelt). Whenthemachineistoremainoutofoperationforaprolongedperiod,the heatingshouldbeshutdownorthetemperaturelowered.Gluetanksmust becovered,inordertopreventcontaminationwithpaperdust,moistureand dirt. Werecommendregularcleaningofthemeltingandapplication systems. Shouldyouhaveanydoubtsorexperienceanydifficultieswhenusingthe hotmelt,pleasecallus:Wewanttohelpbeforeanydamageoccurs. Caution -- DangerofInjury Protecttheoperatingpersonnelagainstburnswhenhandlinghotmeltsinhot state.Unfortunately,injuriesoccurwhenprecautionarymeasuresare ignored.Protectiveglovesaretobeworn. Medicaladvicewhenhotmeltinhotstatehascomeintocontactwith theskin: (cid:2) Coolburnimmediatelywithcleanandcoldwater. (cid:2) Donotremovehotmeltresiduesfromtheskin. (cid:2) Coverburnwithcleanandmoistcompressesandconsultadoctor immediately. Hotmeltadhesivesalsogiveofffumesatthespecifiedapplication temperature.Thisoftengivesrisetounpleasantsmells. Incaseoftemperaturessubstantiallybelowthespecifiedapplication temperatures,thereisadangerthatharmfuldecompositionproductsmay form. Measurestoremovethefumesviaappropriateextractionare imperative. P/N7552415 ExtruderEX30--9 (cid:1)2011 NordsonDeutschlandGmbH

Description:
Dangerous Points on the Hotmelt Adhesive Extruder. 2-6 staff who have been correspondingly familiarized with its operation. CAUTION: Improper
See more

The list of books you might like

book image

Better Than the Movies

Lynn Painter
·2021
·1.51 MB

book image

Haunting Adeline

H. D. Carlton
·2021
·3.65 MB

book image

Atomic Habits James Clear

JAMES CLEAR
·6.4 MB

book image

Greek Government Gazette: Part 2, 2006 no. 1761

The Government of the Hellenic Republic
·2006
·0.13 MB

book image

Greek Government Gazette: Part 2, 2006 no. 1943

The Government of the Hellenic Republic
·2006
·0.14 MB

book image

analisis laporan keuangan

114 Pages
·2010
·1.36 MB

book image

Theocritus by CS Calverley

76 Pages
·2021
·0.35 MB

book image

ST Forum 1993 3

Daniel Kleczyński
·7 Pages
·1993
·1.6 MB

book image

bölüm 1

131 Pages
·2015
·2.3 MB

book image

Calendar Addendum to 2016 Catalog

119 Pages
·2016
·4.58 MB

book image

erasmusinpraiseo00erasiala

334 Pages
·2021
·30.31 MB

book image

enqphilosophical00burkrich_bw

210 Pages
·2021
·7.61 MB