YASKAWA AC Drive-A1000 - Variable Speed Drive Systems and Controls

218 Pages·2009·9.13 MB·English

YASKAWA AC Drive-A1000
High Performance Vector Control Drive
Quick Start Guide
Type: CIMR-AU A
Models: 600 V Class: 0.75 to 18.5 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Receiving 1
Mechanical Installation 2
Electrical Installation 3
Start-Up Programming & 4
Operation
Troubleshooting 5
Periodic Inspection & 6
Maintenance
Specifications A
Parameter List B
MANUAL NO. TOEP C710616 31B
Standards Compliance C
This Page Intentionally Blank
2 YASKAWA ELECTRIC TOEP C710616 31B YASKAWA AC Drive - A1000 Quick Start Guide
u Quick Reference
Easily Set Parameters for Specific Applications
Preset parameter defaults are available for setting up applications. Refer to Application Selection on
page 70.
Run a Motor One Frame Larger
This drive can operate a motor one frame size larger when running variable torque loads such as fans and pumps. Refer to C6-01: Drive Duty Mode
Selection on page 79.
Drive a Synchronous PM Motor
A1000 can operate synchronous PM motors. Refer to Subchart A-3: Operation with Permanent
Magnet Motors on page 68. <99>
<99> PM motor control modes are not available on 600 V class drives, CIMR-Ao5oooooooo.
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 98.
Maintenance Check Using Drive Monitors
Use drive monitors to check if fans, capacitors, or other components require maintenance. Refer to Performance Life Monitors Maintenance
Monitors on page 135.
Fault Display and Troubleshooting
Refer to Drive Alarms, Faults, and Errors on page 110.
Standards Compliance
Refer to UL Standards on page 208.
YASKAWA ELECTRIC TOEP C710616 31B YASKAWA AC Drive - A1000 Quick Start Guide 3
This Page Intentionally Blank
4 YASKAWA ELECTRIC TOEP C710616 31B YASKAWA AC Drive - A1000 Quick Start Guide
Table of Contents
QUICK REFERENCE .......................................................................................3
i. PREFACE & GENERAL SAFETY..................................................................11
i.1 Preface .......................................................................................................................12
Applicable Documentation.......................................................................................................12
i.2 General Safety...........................................................................................................13
Supplemental Safety Information............................................................................................13
Safety Messages.....................................................................................................................14
General Application Precautions.............................................................................................15
Motor Application Precautions.................................................................................................17
Motor Application Considerations............................................................................................18
Drive Label Warnings..............................................................................................................20
Warranty Information...............................................................................................................20
1. RECEIVING ....................................................................................................21
1.1 Model Number and Nameplate Check.....................................................................22
Nameplate...............................................................................................................................22
2. MECHANICAL INSTALLATION.....................................................................25
2.1 Mechanical Installation.............................................................................................26
Installation Environment..........................................................................................................26
Installation Orientation and Spacing........................................................................................26
3. ELECTRICAL INSTALLATION......................................................................31
3.1 Standard Connection Diagram.................................................................................32
3.2 Main Circuit Connection Diagram............................................................................35
Three-Phase 600 V Class.......................................................................................................35
3.3 Terminal Cover..........................................................................................................36
IP20/NEMA Type 1..................................................................................................................36
3.4 Digital Operator and Front Cover.............................................................................37
Removing/Reattaching the Digital Operator............................................................................37
Removing/Reattaching the Front Cover..................................................................................37
3.5 Top Protective Cover................................................................................................38
Removing the Top Protective Cover.......................................................................................38
Reattaching the Top Protective Cover....................................................................................38
3.6 Main Circuit Wiring....................................................................................................39
Main Circuit Terminal Functions..............................................................................................39
YASKAWA ELECTRIC TOEP C710616 31B YASKAWA AC Drive - A1000 Quick Start Guide 5
Table of Contents
Protecting Main Circuit Terminals.....................................................................................................39
Wire Gauges and Tightening Torque................................................................................................39
Main Circuit Terminal and Motor Wiring............................................................................................40
3.7 Control Circuit Wiring.........................................................................................................42
Control Circuit Connection Diagram..................................................................................................42
Control Circuit Terminal Block Functions..........................................................................................42
Terminal Configuration......................................................................................................................44
Wiring the Control Circuit Terminal...................................................................................................45
Switches and Jumpers on the Terminal Board..................................................................................47
3.8 Control I/O Connections.....................................................................................................48
Sinking/Sourcing Mode Switch for Digital Inputs...............................................................................48
Sinking/Sourcing Mode Selection for Safe Disable Inputs................................................................49
Using the Pulse Train Output............................................................................................................49
Terminal A2 Input Signal Selection...................................................................................................50
Terminal A3 Analog/PTC Input Selection..........................................................................................50
Terminal AM/FM Signal Selection.....................................................................................................51
MEMOBUS/Modbus Termination......................................................................................................51
3.9 Connect to a PC...................................................................................................................52
3.10 Wiring Checklist..................................................................................................................53
4. START-UP PROGRAMMING & OPERATION.......................................................55
4.1 Using the Digital Operator..................................................................................................56
Keys and Displays.............................................................................................................................56
LCD Display......................................................................................................................................57
ALARM (ALM) LED Displays.............................................................................................................58
LO/RE LED and RUN LED Indications..............................................................................................58
Menu Structure for Digital Operator..................................................................................................60
4.2 The Drive and Programming Modes..................................................................................61
Changing Parameter Settings or Values...........................................................................................61
Switching Between LOCAL and REMOTE........................................................................................62
4.3 Start-Up Flowcharts............................................................................................................64
Flowchart A: Basic Start-Up and Motor Tuning.................................................................................65
Subchart A-1: Simple Motor Setup Using V/f Control........................................................................66
Subchart A-2: High Performance Operation Using OLV or CLV.......................................................67
Subchart A-3: Operation with Permanent Magnet Motors.................................................................68
4.4 Powering Up the Drive........................................................................................................69
Powering Up the Drive and Operation Status Display.......................................................................69
4.5 Application Selection..........................................................................................................70
4.6 Basic Drive Setup Adjustments.........................................................................................71
4.7 Auto-Tuning.........................................................................................................................98
Types of Auto-Tuning........................................................................................................................98
Auto-Tuning Interruption and Fault Codes......................................................................................101
Auto-Tuning Operation Example.....................................................................................................101
4.8 No-Load Operation Test Run............................................................................................104
No-Load Operation Test Run..........................................................................................................104
4.9 Test Run with Load Connected........................................................................................106
Test Run with the Load Connected.................................................................................................106
4.10 Test Run Checklist............................................................................................................107
6 YASKAWA ELECTRIC TOEP C710616 31B YASKAWA AC Drive - A1000 Quick Start Guide
Table of Contents
5. TROUBLESHOOTING..........................................................................................109
5.1 Drive Alarms, Faults, and Errors .....................................................................................110
Types of Alarms, Faults, and Errors................................................................................................110
5.2 Fault Detection ..................................................................................................................111
Fault Displays, Causes, and Possible Solutions.............................................................................111
5.3 Alarm Detection.................................................................................................................121
Alarm Codes, Causes, and Possible Solutions...............................................................................121
5.4 Operator Programming Errors.........................................................................................124
Operator Programming Error Codes, Causes, and Possible Solutions...........................................124
5.5 Auto-Tuning Fault Detection............................................................................................125
Auto-Tuning Codes, Causes, and Possible Solutions.....................................................................125
5.6 Copy Function Related Displays .....................................................................................129
Tasks, Errors, and Troubleshooting................................................................................................129
5.7 Diagnosing and Resetting Faults.....................................................................................130
Fault Reset Methods.......................................................................................................................130
6. PERIODIC INSPECTION & MAINTENANCE ......................................................131
6.1 Inspection ..........................................................................................................................132
Recommended Daily Inspection......................................................................................................132
Recommended Periodic Inspection.................................................................................................133
6.2 Periodic Maintenance .......................................................................................................135
Replacement Parts..........................................................................................................................135
6.3 Drive Replacement............................................................................................................137
Replacing the Drive.........................................................................................................................137
A. SPECIFICATIONS................................................................................................139
A.1 Heavy Duty and Normal Duty Ratings.............................................................................140
A.2 Power Ratings ...................................................................................................................141
Three-Phase 600 V Class Drives....................................................................................................141
A.3 Drive Specifications..........................................................................................................142
B. PARAMETER LIST...............................................................................................145
B.1 A: Initialization Parameters..............................................................................................146
A1: Initialization...............................................................................................................................146
A2: User Parameters.......................................................................................................................147
B.2 b: Application.....................................................................................................................148
b1: Operation Mode Selection.........................................................................................................148
b2: DC Injection Braking and Short Circuit Braking.........................................................................149
b3: Speed Search............................................................................................................................149
b4: Timer Function..........................................................................................................................150
b5: PID Control................................................................................................................................150
b6: Dwell Function...........................................................................................................................152
b7: Droop Control............................................................................................................................152
b8: Energy Saving...........................................................................................................................152
b9: Zero Servo.................................................................................................................................153
B.3 C: Tuning............................................................................................................................154
C1: Acceleration and Deceleration Times.......................................................................................154
YASKAWA ELECTRIC TOEP C710616 31B YASKAWA AC Drive - A1000 Quick Start Guide 7
Table of Contents
C2: S-Curve Characteristics............................................................................................................155
C3: Slip Compensation....................................................................................................................155
C4: Torque Compensation..............................................................................................................156
C5: Automatic Speed Regulator (ASR)...........................................................................................156
C6: Carrier Frequency.....................................................................................................................158
B.4 d: References.....................................................................................................................159
d1: Frequency Reference................................................................................................................159
d2: Frequency Upper/Lower Limits.................................................................................................160
d3: Jump Frequency........................................................................................................................160
d4: Frequency Reference Hold and Up/Down 2 Function...............................................................161
d5: Torque Control..........................................................................................................................161
d6: Field Weakening and Field Forcing...........................................................................................162
d7: Offset Frequency.......................................................................................................................162
B.5 E: Motor Parameters.........................................................................................................163
E1: V/f Pattern for Motor 1...............................................................................................................163
E2: Motor 1 Parameters..................................................................................................................164
E3: V/f Pattern for Motor 2...............................................................................................................165
E4: Motor 2 Parameters..................................................................................................................165
E5: PM Motor Settings....................................................................................................................166
B.6 F: Options...........................................................................................................................168
F1: PG Speed Control Card (PG-B3/PG-X3)..................................................................................168
F2: Analog Input Card (AI-A3).........................................................................................................169
F3: Digital Input Card (DI-A3)..........................................................................................................170
F4: Analog Monitor Card (AO-A3)...................................................................................................170
F5: Digital Output Card (DO-A3).....................................................................................................171
F6: Communication Option Card.....................................................................................................171
B.7 H Parameters: Multi-Function Terminals........................................................................174
H1: Multi-Function Digital Inputs.....................................................................................................174
H2: Multi-Function Digital Outputs...................................................................................................177
H3: Multi-Function Analog Inputs....................................................................................................179
H4: Analog Outputs.........................................................................................................................180
H5: MEMOBUS/Modbus Serial Communication.............................................................................181
H6: Pulse Train Input/Output...........................................................................................................181
B.8 L: Protection Function......................................................................................................183
L1: Motor Protection........................................................................................................................183
L2: Momentary Power Loss Ride-Thru............................................................................................183
L3: Stall Prevention.........................................................................................................................184
L4: Speed Detection........................................................................................................................186
L5: Fault Restart..............................................................................................................................186
L6: Torque Detection.......................................................................................................................186
L7: Torque Limit..............................................................................................................................188
L8: Drive Protection.........................................................................................................................188
B.9 n: Special Adjustment.......................................................................................................190
n1: Hunting Prevention....................................................................................................................190
n2: Speed Feedback Detection Control (AFR) Tuning....................................................................190
n3: High Slip Braking (HSB) and Overexcitation Braking................................................................190
n5: Feed Forward Control...............................................................................................................191
n6: Online Tuning............................................................................................................................191
n8: PM Motor Control Tuning..........................................................................................................191
B.10 o: Operator-Related Settings ...........................................................................................193
8 YASKAWA ELECTRIC TOEP C710616 31B YASKAWA AC Drive - A1000 Quick Start Guide
Table of Contents
o1: Digital Operator Display Selection.............................................................................................193
o2: Digital Operator Keypad Functions...........................................................................................193
o3: Copy Function...........................................................................................................................194
o4: Maintenance Monitor Settings...................................................................................................194
B.11 DriveWorksEZ Parameters...............................................................................................195
q: DriveWorksEZ Parameters..........................................................................................................195
r: DriveWorksEZ Connection Parameters.......................................................................................195
B.12 T: Motor Tuning.................................................................................................................196
T1: Induction Motor Auto-Tuning.....................................................................................................196
T2: PM Motor Auto-Tuning..............................................................................................................197
T3: ASR and Inertia Tuning.............................................................................................................198
B.13 U: Monitors.........................................................................................................................199
U1: Operation Status Monitors........................................................................................................199
U2: Fault Trace................................................................................................................................201
U3: Fault History..............................................................................................................................202
U4: Maintenance Monitors..............................................................................................................202
U5: PID Monitors.............................................................................................................................203
U6: Operation Status Monitors........................................................................................................204
U8: DriveWorksEZ Monitors............................................................................................................205
C. STANDARDS COMPLIANCE ..............................................................................207
C.1 UL Standards.....................................................................................................................208
UL Standards Compliance..............................................................................................................208
Drive Motor Overload Protection.....................................................................................................210
C.2 Safe Disable Input Function.............................................................................................212
Specifications..................................................................................................................................212
Precautions.....................................................................................................................................212
Using the Safe Disable Function.....................................................................................................212
YASKAWA ELECTRIC TOEP C710616 31B YASKAWA AC Drive - A1000 Quick Start Guide 9
Table of Contents
This Page Intentionally Blank
10 YASKAWA ELECTRIC TOEP C710616 31B YASKAWA AC Drive - A1000 Quick Start Guide