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16 Pages·2016·7.14 MB·English

Innovative and Advanced Planetary Mixer
with degassing function
www.kakuhunter.com
EExxppeerrtt iinn mmiixxiinngg
aanndd ddeeggaassssiinngg
(Manufacturer) (Sales Distributor)
Shashin Kagaku Co., Ltd.
Product Company
7-2-10, Nojihigashi, Kusatsu City, Shiga, 525-0058, Japan
TEL. [phone] FAX. [phone]
Kindly browse to our website for the latest information, Shashin Kagaku Co., Ltd.
inquiry and brochure about Kakuhunter
2016/8/1 E001
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Innovative and Advanced
PPllaanneettaarryy mmiixxeerr wwiitthh ddeeggaassssiinngg ffuunnccttiioonn ccaann aacchhiieevvee ooppttiimmiizzaattiioonn Planetary Mixer
with degassing function
ggeenneerraatteedd pprroocceessss ffoorr vvaarriioouuss mmaatteerriiaallss..
TThhee RReevvoolluuttiioonn--RRoottaattiioonn MMoottiioonn MMiixxeerr && DDeeggaassssiinngg SSyysstteemm""KKaakkuuhhuunntteerr"" eevvoollvveess ffoolllloowwiinngg rreecceenntt nneeeeddss,, bbeessiiddeess,, Revolution
wwee aallssoo hhaavvee bbeeeenn lleeaaddiinngg tthhee mmaarrkkeett oovveerr ssuuppppllyyiinngg pprroodduuccttss wwiitthh nnuummeerroouuss vvaarriiaattiioonn..
FFrroomm nnooww oonn,, wwee wwiillll kkeeeepp ccrreeaattiinngg nneeww vvaalluuee wwiitthh oouurr iinnddiivviidduuaall tteecchhnnoollooggyy..
Crushing
Degassing
Mixing
Separating
Rotation
Dispersion
Kneading
Emulsification
Innovative and Advanced Planetary Mixer
with degassing function
Development history
Since 90's, we have been required high accuracy degassing in case of Initially, we have developed machine with 2motor type, after this
bubble which mixed in when accurate and downsized electronic development, we have started development with single motor which
material was proceeded mixing. has variable circumgyration ratio, then existing machine was born SK-300S
We have started development of industrial planetary motion mixer with wide circumgyration ratio range of revolution and rotation. Currently
with excellent versatility and durability, which is possible to do From that moment onward, large machine with high throughput as
accurate mixing and degassing simultaneously in following with well as machine equipped with vacuum equipment which enhanced SK-300TVS
customer needs. On 1992, high quality mixing and degassing degassing effect. Then, eventually we also have developed small size
machine equipped with individual revolution and rotation control machine following the market demand.
SK-2000
system (SNB series, which called now "Kakuhunter") was released We try to keep forwarding new value on research and development 1992
newly. over and over.
At the stage of development, it was very tough what to do about 350Ｎ
circumgyration ratio of revolution and rotation. Primary products
SNB Series
250Ｎ
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Field, Purpose, Material
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Applicable to motion mixing and degassing of various kinds of materials e,
Possible to do by Kakuhunter pos
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for wide range of uses across a variety of industrial fields. d, P
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Principal capability of Kakuhunter
Information equipment including mobile devices and tablet PCs essential to our life as well as automobiles and home
information appliances which realize a comfortable life are supported by many high performance electronic components. e ofod
Essentials in manufacturing these electronic components are expensive electronic materials, magnetic materials and Mixing Material: Printing Ink Degassing Material: High Viscosity Adhesive ntagMeth
functional materials such as rare metals. DisadvaOther
Advanced energy materials are also essential to photovoltaic generation, secondary cells and fuel cells, which is focusing
attention across range of industries.
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Before After Before After
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Dispersion Material: Fluorescent Powder + Resin Crushing Material: Adhesive + Color Stone Entry
(Zirconium ball used)
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Field d M
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Electronic Other nd
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Chemical Pharmaceutical ed
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Energy Cosmetics Before After Before After m EquiModel
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Seal Material Other V
Kneading Material: Clay Separation Material: Adhesive + Color Stone
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MMMaaattteeerrriiiaaalll ve MoMachi
Adhesive Powder ExclusiFilling
ConPdaustcetive Coating Carbon UV Paint Before After Before After Container Adapter
Material Material Various
Emulsification Material: Egg + Oil + Vinegar w
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Before After Introduction ExampleAcademic-Industrial Alliance,Research and Development
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Disadvantage of Other Method Mixing Disadvantage of Other Method Degassing
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Propeller Type Vacuum Degassing Machine ose,
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Feature and Disadvantage Feature and Disadvantage Fiel
●It takes time to mix. ●Unable to mix.
●Propeller part contacts the material, thus causing loss of material. ●Fluid level is raising so that it can be spilled out. e ofod
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●●PArcocpueralleter smhiexainrgs ciso umnpaobsleit.i on, thus causing damage of material. ● Iwt otaukldes b teim hea rtdo tmo idxe ogna sh iognh bviostctoomsit yp amrta. terial and DisadvantaOther Met
●Need to clean up. ●It takes time to degas, therefore operating efficiency is not good.
●Degassing is unable. ●It vaporized, then eventually decreased quantity.
The Three Roll Type ●CCeonmptorsiitfioung caan lb eS cheapngaedr daepteondring on material. AdvancedTechnology
Feature and Disadvantage Feature and Disadvantage
●It takes time to mix. ●Unable to mix. del
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●●RIt oisll upnasrtu ictaobnltea cfotsr tlohwe mviascteorsiaitly, tmhuaste craiaul.sing loss of material. ●●IInn ccaassee ooff mhigahte vriiaslc wositihty d miffaetreerniacle, iot fr esmpeacinifi scl igghrat vbituyb, bit lesp. lit out. Entry M
●Need to clean up. ●Processing quantity is small.
●It can be dangerous for getting involved with roller.
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The Roller Type St
Feature and Disadvantage We effectively solve problem for mixing d
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●It takes time to mix. and degassing on other methods. m EquiModel
●Air bubbles may be generated at the time of mixing, and separation or uu
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sedimentation may occur due to materials made ahead of time. Kakuhunter is capable to accommodate mixing and degassing for various material regardless of any viscosity. V
●It is unsuitable for high viscosity material. Machine as well as container is operating into enclosed space, therefore no need for interfusion of foreign substances, it can oper-
ates continuous job over replacing materials. Shearing and defoaming action for film thickness foaming function which creates ele
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under revolution-rotation combination, it is possible to do accurate mixing and degassing simultaneously with short time. Mochi
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Droetpateinodni nsgp eoend s, eitt tcinagn fbuen cflteioxnib olef cfoorm vbainriaatbiolen mofo rteiovno lsuetitotnin gan idn ExclusiFilling
Rotation accordance with material feature or kinds, then it can achieve
▼Comparison with other mixing method appropriate mixing and degassing short time. Adapter
Revolution-Rotation Type Container
Method (Kakuhunter) Propeller Type The Three Roll Type Roller Type Various
Mixing Time ◎ Short time ○ Relatively short time △ Long time △ Long time
Depending on Possible to manage Possible to manage Possible to manage ew
Processing Quantity △ container capacity ◎ large quantity △ continuous operation ◎ large quantity n Vi
Low-High Low-Middle Middle-High Low-Middle Revolution atio
Material Viscosity ◎ viscosity level ○ viscosity level ○ viscosity level ○ viscosity level cific
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Degassing ◎ C+ eVnatcriufuugmainl dgegassing × Not possible △ Can be effective × Not possible Sp
HFILonaofet berraeerotipf gruG lnahse cioonSiunenurgrb ai nsmtti ocaanantescreei asl ◎◎△ NHCoao snn theaeeindaet tro clean up △×△ HPNprraooos ppn heeeelellleaedrtr /tao Cn codln ettaaannin kuepr △×△ HRNoaosl ln heeeadt to roll part ◎◎○ HCNaoosn n tleaeeisndse rthoe actlean up Rotation Wsstihiodienteha mw rcinaoeglvnl etofr.oiffr uccgeoa nbl tefaotiwrnceeere ,b nty hc eroennv Pto airtliu nocteifiaorn lnse icmd Sreeoweavcteae,ltl immaonainxdtei nmrigaa lf tuwenraicaslt igborynin rwdoitinathg- Introduction ExampleAcademic-Industrial Alliance,Research and Development
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Advanced Technology
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AdvancedTechnology
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Revolution-Rotation Individual Control System Ｐ.09 Step Mode Ｐ.11 Vac
Due to ratio change setup function of revolution speed and rotation speed, it is capable to operate Enable to correspond for various demands of mixing and degassing by continuous driving with
with appropriate mixing and degassing in accordance with material feature for short time. several different operational patterns. ele
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ExclusiFilling
Fixed ratio for revolution-rotation Ｐ.09 Vacuum Reduced Pressure Function Ｐ.12 Adapter
Rotation follows with fixed ratio of revolution. The vacuum reduced pressure function enables removal of ultrafine bubbles. Various Container
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Container Tray Shift Ｐ.19 ficati
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Mixing force enhanced by shifting the container tray for the rotation axis and increasing the
contact area between the container and the material.
Introduction ExampleAcademic-Industrial Alliance,Research and Development
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Revolution-Rotation Individual Control System
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Revolution-Rotation Individual Control System e,
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Mix high-viscosity materials in a short time. urp
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Setup for the revolution 9 step variable and rotation 10 step variable is carried out and the total number of possible setups reaches Fi
This system generates strong
Time 90 Seconds
90 by combining both actions (except for some products). As 90 user defined channels (Except for some products) and 10 fixed data gravity acceleration by cen- Before After
channels can be set as memory channels (recorded recipe for operation), this contributes to operational efficiency across a wide trifugal force of revolutions to e ofod
range of scenes from research and development to mass production basis. mix high viscosity materials in Revolution 9 (High) ntagMeth
Tvehnet iinngd imvidautearli asle ftruopm o cfh raenvgoilnugti.o n and rotation speed allows for minimizing thermal elevation., then it enables to mix and degas pre- a short time. Rotation 5 ((MMiiddddllee)) DisadvaOther
Application Reference
Mixing and degassing of
RRoottaattiioonn
RReevvoolluuttiioonn 9Steps 10Steps 90Methods h(Eixgahm-vpilse coof smitixyi npgr binyt iSnKg- 3in50kT.) AdvancedTechnology
Except for some products
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Low revolution setting High ntry
Carry out degassing without using a vacuum pump due to the nature of the material. E
1 2 3 4 5 6 7 8 9
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w 0 1-0 2-0 3-0 4-0 5-0 6-0 7-0 8-0 9-0 gravity acceleration by cen- Before After del
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1 1-1 2-1 3-1 4-1 5-1 6-1 7-1 8-1 9-1 tdreifguagsa ml faotrecreia olsf irne av oslhuotirot ntism teo. Revolution 9 (High) dard M
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2 1-2 2-2 3-2 4-2 5-2 6-2 7-2 8-2 9-2 St
ro Rotation 1 (Low)
ta 3 1-3 2-3 3-3 4-3 5-3 6-3 7-3 8-3 9-3 Example of fixed ratio of
tio rotation speed Application Reference ed
n 4 1-4 2-4 3-4 4-4 5-4 6-4 7-4 8-4 9-4 pp
sett 5 1-5 2-5 3-5 4-5 5-5 6-5 7-5 8-5 9-5 D(Eexagmapslsei nogf m oifx isnigli cboy nS Kre-3s5i0nT.) um EquiModel
in cu
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6 1-6 2-6 3-6 4-6 5-6 6-6 7-6 8-6 9-6 our standard model
speed range
7 1-7 2-7 3-7 4-7 5-7 6-7 7-7 8-7 9-7
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8 1-8 2-8 3-8 4-8 5-8 6-8 7-8 8-8 9-8 ve MoMachi
Hig 9 1-9 2-9 3-9 4-9 5-9 6-9 7-9 8-9 9-9 ExclusiFilling
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Prevent a change in the nature of the material due to a thermal elevation of the material.
(Note.1) Some machine has limitation of speed ratio.
Adapter
Wit pitrhe vreevnotslu mtioante-rroiatal ftrioonm i nthdeivrmiduala el lceovnattriooln s. ystem, Comparison of material change Container
For motion mixing of high viscosity material, it is necessary to Various
increase the revolution speed, and the temperature of the mate-
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Fixed ratio for revolution-rotation rial rises significantly due to friction can be affected due to this Vie
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temperature rise depending on materials. o
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However, the individual setup function of revolution and rotation fic
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speed can prevent a thermal elevation and carry out motion p
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mixing and degassing.
Fixed ratio for revolution-rotation
RThoitsa tisio and foopllotewds i nw SithK -fi3x0e0dS r aatniod oSfK re-3v0o0luStiVo nfo. r small single cup. Introduction ExampleAcademic-Industrial Alliance,Research and Development
09 10
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Step Mode Vacuum reduced pressure function
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Step Mode Vacuum reduced pressure function e,
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Step 1 Step 2 Step 3 5 Steps It enables to do voluntary setup of vacuum level over monitoring vacuum reduced pressure level, therefore enables removal of ultrafine Fiel
Max
bubbles.
Time: 10-300 Seconds Time: 10-300 Seconds Time: 10-300 Seconds It can be expected to bring about effects of enhancement in conductivity and insulation capability required for electronic materials, e ofod
Revolution (Low) Revolution (High) Revolution (High) RHMieigdvhdo l(e8lu -(t96i)-o7n) Setup reduction in defect rates of producOtsn ldyu aet tthoe b tiumbeb olef sv aincu oupmt irceadlu mceadt erials and prevention of blank short of a syItr inengaeb dleuse ttoo daoir vboulbubnlteasr.y DisadvantagOther Meth
Rotation (High) Rotation (Middle) Rotation (Low) Low (1-5) pressure mode, the vacuum chamber setup of vacuum level over
is shut off and only the rotor section monitoring vacuum reduced
Rotation Setup
is depressurized. pressure level.
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long container is also easily mounted.
Some different movement patterns are achieved by using the step mode. Continuous driving responds to a wide variety of
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motion mixing and degassing needs. d
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Mixing, Dispersion of the material with difference in specific gravity. ntry
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Preliminary Mixing Mixing Degassing
Low High High Revolution Setup With individual revolution and rotation controls and additional step mode, mixing force is increased!
In addition, with a vacuum reduced pressure function, even fine bubbles are removed.
High (8-9) el
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Middle (6-7) With the individual setup function of revolution and rotation, and with step mode, degassing can be carried out after sedimentation is con- Mo
Revolution Low (1-5) trolled by bringing in line the speed of revolution while maintaining the rotation speed necessary for motion mixing and dispersion. dard
In addition, the degassing effect is enhanced by vacuum reduced pressure. an
High Middle Low St
Rotation Setup Application Reference
Rotation High (7-9) Motion mixing and dispersion of fluorescent powder and silicon resin with a difference in specific gravity. ed
Step1 Step2 Step3 Step4 Step5 MLoidwd (l1e- (23)-6) (Example of mixing by SK-300TVS) Step 1 Step 2 m EquippModel
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(10-300 Seconds) (10-300 Seconds) (10-300 Seconds) (10-300 Seconds) (10-300 Seconds) Max 5 Steps a
Time 90 Seconds Time 40 Seconds V
Before After
Revolution 4 (Middle) Revolution 9 (High) delne
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Eliminates lumps of material in mixing ve Ma
RRoottaattiioonn 9 (High) RRoottaattiioonn 2 (Low) ExclusiFilling
Mixing force is increased by individual revolution and rotation control and step mode to eliminate lumps.
Ifnun mctiixoinn gfo pr orewvdoelurt iaonnd a nreds riont,a ptioown dsperese da rcea ena bseil yu sfeodrm toe dp rienvteon ltu lmumpsp inagn dfo dr imffioctuioltn t mo icxrinugs ha.n Tdh dee ignadsisviindgu.al setup Adapter
Application Reference DDiissppeerrssiioonn DDeeggaassssiinngg Container
Pasting of Alumina and 1 2 Various
silicon resin Step Step
(Example of mixing by SK-350T) w
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Time 90 Seconds Time 40 Seconds Vi
Before After on
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Revolution 7 (Middle) Revolution 9 (High) eci
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RRoottaattiioonn 5 ((MMiiddddllee)) RRoottaattiioonn 2 (Low) Introduction ExampleAcademic-Industrial Alliance,Research and Development
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All Product Range Introduction
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Throughput Entry model which enables to operate easy with
Entry Model
fixed rotation speed ratio against revolution speed.
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6kg Standard Model Sretvaonludtioanrd-r ottyaptioen ecqonutirpopl seydst ewmit. h(E ixncdepivt isdoumael DisadvantaOther Met
machine model)
5 Vacuum Equipped Model Ivbta eec uneuaxmbpl ereesdc rutecemeddo vptaorel sobsfur iurenl tgfrua nfiacnbteioo nbu.u tBb eebsfliedfese scd,t uiste c oatonf AdvancedTechnology
kg
enhancement in conductivity and insulation
SK-3000T
capability required for electronic materials,
reduction in defect rates of products due to
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bubbles in optical materials and prevention of o
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blank short of a syringe due to air bubbles. ntry
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SK-2000T V
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ExclusiFilling
SK-1100TVS SK-1100TV Adapter
1kg Container
SK-1100 Various
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SK-300TVS SK-350TⅡ Sp
SK-300S SK-300SVⅡ
3Cup0 C0apmacitly×1Cup 3Cup0 C0apmacitly×2Cup 4Cup0 C0apmacitly×2Cup 1Cup1 C0ap0acimty l×2Cup 2Cup0 C0ap0acimty l×2Cup Introduction ExampleAcademic-Industrial Alliance,Research and Development
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Entry Model
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Motion planetary mixer with mixing and degassing system ＳＫ-300Ｓ Motion planetary mixer with mixing and degassing system ＳＫ-300ＳVⅡ urp
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Vacuum equipped type Fi
It enables to perform various motion pattern with simple single cup system.
Reasonable model for small size, vacuum equipped type and single cup system.
It enables to perform appropriate job without error due to instinctive operating panel. e ofod
With low revolving speed of 400G centrifugal force, it enables to control thermal elevation of materials. ntagMeth
●Mode setup depending on purpose. ●Degassing enhancement with vacuum machine! DisadvaOther
Depending on setup of mixing It enables removal of ultra fine bubbles due to vacuum
mode/degassing mode, it reduced pressure function. Besides, it can be expected to
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revolving and time in following optical materials and prevention of blank short of a syringe
with purpose or material, it due to air bubbles.
enables to perform appropriate Besides, due to external vacuum pump, it enables to
job. maintenance such as daily oil check, oil replacement easily del
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and also it is possible to utilize your existing vacuum pump. M
( Contact us in case of using except our standard vacuum pump) ntry
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●Balance Navigation Function Available ●Instinctive Operating Panel del
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With unbalance detection and navigation function, it easily It can confirm at operating ard
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enables to adjust balance. panel with one glance due to an
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LED lighting, thus it enables to
perform instinctive operation. Under atmospheric pressure, Under vacuum pressure,
It can set rapidly due to 2 min mixing and degassing 2 min mixing and degassing ed
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afourt oinmpautti ce rarodrj,u tshtemne int te fnuanbclteiosn Microscope pic. *d eRpeesnudlt so mn icgohnt dbiteio cnhsa. nged m EquipModel
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to process. ●Single Cup System cu
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Applying single cup system (capacity 300ml), setup time is ●Degassing Reference for Syringe
10-300 seconds x 5 steps, besides, channel has total 100 400G centrifugal force with vacuum machine function
cchhaannnneellss (afivxaeidla bolnee) wish 1ic0h c ihsa anpnpellysi,n ugs esra mseet uspp ecchiafincnaetilo ins 9a0s enables to eliminate bubbles internal syringe accurately. ve ModelMachine
●Safety Design ●300ml Container/ Maximum 310g upper model. Before After ExclusiFilling
Safety design enables to In spite of compact size, it ●Dial Balancer Equipment
of(lodupcnuekcrri tna(idogteun o rssipn asegfuer acolythpi o weannist)i h,nt oogspp ete ovlirepdar talliioodl cn),k ecnoanbtaleinse tro, 3 p1r0ogc ecsasp 3a0c0itmy. l Bbaallaannccee addiajul sjotmgse netn.ables to minimize setting time with easy Container Adapter
malfunction prevention function. Various
Besides, several alarm such as
unbalance error, motor alarm,
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operate safely. atio
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Oec●foufemKrc upatniokvisequiltuyhio,eu wnfn uhctniheccahrtn i oIagnnlesd .eo in veaindbaluebasle lts oF t mou nicxco antnitordon ld tehgearms afol re slehvoartti otinm aen d Stc●imhKaS-en3 in30me00lpmSs l iweands hmo i(c9peh ts cfstoheinlplagosnlwe ti sosc tmouaptlh) ,wm ebriee tuchspih dpsaeenisnri, sg mmsleoe twd uceiptulh scp mshpaaenxcnimiefilcusam htia oosnp 1.e 0ra tion Introduction ExampleAcademic-Industrial Alliance,Research and Development
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Standard Model
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Common features of standard model e, M
Motion planetary mixer with mixing and degassing system ＳＫ-2000T os
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●Advanced model equipped with individual revolution-rotation control system eld,
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●Carry out mixing of all liquid materials of low viscosity to high viscosity in a short time (tens of seconds to several minutes) ●Maximum throughput 2kg x 2 Cup
●Easily enables to operate appropriate setup following with liquid kind or property ●Custom made mixing machine which correspond to customer's designated container. e ofod
●Individual revolution-rotation setup enables to perform with various kind of materials ●Maximum container size: Diameter 150mm, Height 170mm ntagMeth
●Due to less Propeller, it does not require cleaning up machine itself, then no loss of materials. ●　I(tw ehnilaeb aledso ptote br eis e cqoumipbpiende dw) iathn ds eitv ecroanl tcriobnuttaeisn emrsaterial loss due to right DisadvaOther
　choice of container in following with production level.
●It enables to have certain throughput without adopter.
Motion planetary mixer with mixing and degassing system ＳＫ-350TⅡ AdvancedTechnology
With variable ratio of revolution-rotation, 90 motion patterns are achieved.
This sophisticated model can be performed at research and
development as well as small production level. del
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●Advanced function with individual revolution-rotation control system basic type Entry
It enables to mix and degas for maximum 700g material with dual cup type
(max 350g) into 400ml container.
Then, we increased basic function with advanced specification, which added del
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to dispersion prevention mode in order to control material dispersion in case of ●It enables to select normal mode as well as special mode d M
powder material and liquid which has difference of specific gravity, as well as 　which correspond to each material feature. dar
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high speed mode. St
*Maximum weight can be different from material property.
In terms of weight, it includes container and adopter. L-mode P-mode D-mode
Ⅱ ed
SK-350TⅡ Operating Panel Anti-aggregation function Rotation waving move function Weak revolution move function m EquippModel
Mixing power and liquid, Rotation speed creates up and down Due to slight move of revolution, u
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then avoid to occur lump condition. like wave, which enhances mixing force. which enables to eliminate micro fine Va
bubbles.
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Motion planetary mixer with mixing and degassing system ＳＫ-3000T ExclusiFilling
Motion planetary mixer with mixing and degassing system ＳＫ-1100 Due to dual cup system of max 3kg each available, total Adapter
Machine model with high revolution and wide radius gyration 6D ukeg thoig whi doef srpaedciuifisc g gyrraavtiitoyn m, iat teenriaabl lceasn t ob eh apveerf ocremnetrdif.u - Container
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