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Woodworking 101 Skill-Building Projects that Teach the Basics PDF

306 Pages·2012·73.48 MB·English
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Includes Step-by-Step Instructions for 7 Projects Woodworking 101 Aimé Fraser, Matthew Teague, and Joe Hurst-Wajszczuk Woodworking 101 Text © 2012 by The Taunton Press, Inc. Photographs © by The Taunton Press, Inc. Illustrations © by The Taunton Press, Inc. All rights reserved. Pp The Taunton Press, Inc., 63 South Main Street, PO Box 5506, Newtown, CT 06470-5506 e-mail: [email protected] Editor: Alex Giannini Copy editor: Candace B. Levy Indexer: Barbara Mortenson Cover design: Teresa Fernandes Interior design: Barbara Balch and Cathy Cassidy Layout: Cathy Cassidy Illustrators: Chuck Lockhart pp. 26–119, 232–295; Melanie Powell pp. 120–231 Photographers: Front cover (clockwise from left): Del Brown; Sloan Howard; Sloan Howard; Back cover Del Brown; Philip Dutton pp. 2–93; Matthew Teague pp. 94–119; Slaon Howard pp. 120–231; Del Brown pp. 232–295 Fine Woodworking® is a trademark of The Taunton Press, Inc., registered in the U.S. Patent and Trademark Office. The following names/manufacturers appearing in Woodworking 101 are trademarks: Forstner®, Kevlar®, Masonite®, Nicholson®, Phillips®, Quick-Grip®, Spirograph®, Super Bowl®, Super Glue®, Tapcon®, Watco® Library of Congress Cataloging-in-Publication Data Fraser, Aimé Ontario. Woodworking 101 : skill-building projects that teach the basics / Aimé Fraser, Matthew Teague and Joe Hurst-Wajszczuk. pages cm E-Book ISBN 978-1-60085-965-6 1. Furniture making--Amateurs’ manuals. I. Teague, Matthew. II. Hurst-Wajszczuk, Joe. III. Title. IV. Title: Woodworking one-o-one. TT195.F73 2012 684’.08--dc23 2011049154 Printed in the United States of America 10 9 8 7 6 5 4 3 2 1 About Your Safety: Working wood is inherently dangerous. Using hand or power tools improperly or ignoring safety practices can lead to permanent injury or even death. Don’t try to perform operations you learn about here (or elsewhere) unless you’re certain they are safe for you. If something about an operation doesn’t feel right, don’t do it. Look for another way. We want you to enjoy the craft, so please keep safety foremost in your mind whenever you’re in the shop. Woodworking 101 Includes Step-by-Step Instructions for 7 Projects Aimé Fraser, Matthew Teague, and Joe Hurst-Wajszczuk t Contents SETTING UP YOUR SHOP 92 Your First Shop 26 The Basic Shop 60 The Efficient Shop 94 Building Tool Storage WoodWorking Projects 120 Materials for Projects 148 Outdoor Easy Chair 172 Old-World Coffee Table 202 Classic Bookcase 232 Storage Bench 252 Serving Table 276 Simple Bed 296 Resources 297 Index Your First Shop T hough they share many operations, woodworking and carpentry are different trades. Carpenters work on site with a tool kit chosen for versatility and mobility. Wood­ workers work at a bench in a shop (though they may share it with a car or hot­water heater) and use a larger collection of specialized tools capable of a wider range of operations and closer tolerances. This section starts you out with the essentials— the tools you’ll need to accomplish the most basic operations. What to Consider As you progress in woodworking, you’ll find delicate business, and many advanced wood- that there are some important differences workers spend huge amounts of time obsess- between woodworking and carpentry ing over and building their perfect bench. New tools. But while you’re still learning basic skills, woodworkers need some experience before they you can use the same tools a carpenter uses. can evaluate their bench needs, so the goal is They’re readily available and less expensive, so to get something that meets the basic criteria you can get started in woodworking without a without much fuss. Later, you can modify or big outlay for tools. retire it. You’ll also need a means of getting work- pieces out of the lumber you buy, and a Laying a Foundation circular saw fits the bill. It’s not elegant, but Your first tool should be the one that most with the right setup, it does a good job with clearly declares you a woodworker—a sturdy both solid wood and sheet goods. You’ll need workbench. Determining the right bench is a measuring tools for cutting out those parts and With a good collection of clamps, you can hold the work to the workbench without the need for a vise. Eventually, you’ll want a vise for the convenience of quickly securing and releasing parts. 4 Your First Shop In the beginning, before you’ve bought many tools, your shop space can be simple. You may even have room to share it with the car. for getting them square, planes and chisels your planes, and how to measure and mark for fitting the pieces, and clamps to hold it all efficiently and without error. As you do, you’ll together while you fasten the joints using ham- be learning how to think like a woodworker. mers, screwdrivers, and a cordless drill/driver. You’ll be learning the correct order in which to Once your projects are complete, sanding tools tackle operations, how to reduce mistakes, how are used to smooth them before finishing. To to work efficiently, and more. keep you safe and efficient all the while, be sure You’re embarking on a craft that takes a to have a few cleaning tools and some proper lifetime to master. There’s a lot going on, and protection devices. it’s important that you give yourself room for imperfection. Allot more time and materials than you think you’ll need, and when some- One Step at a Time thing goes wrong, make the most of it. Before As you take on new projects and get familiar rushing off for the do-over, figure out just with your tools, you’ll be learning new skills— what went wrong and what you might have how to stand when using the router, how to done to prevent it. You won’t make that mis- drive a screw with a cordless drill/driver, and take again. With each one, you build up your how to plane. Then you’ll learn related skills— store of woodworking wisdom. With each one, how to set up guides for the saw, how to sharpen you get better. What to Consider 5

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