SUBCOURSE EDITION EN5140 B UNITED STATES ARMY ENGINEER SCHOOL PREPARE AN ELECTRICAL-MATERIALS TAKEOFF LIST (ELECTRICITY I) PREPARE AN ELECTRICAL-MATERIALS TAKEOFF LIST (ELECTRICITY I) Subcourse EN 5140 EDITION B United State (US) Army Engineer School Fort Leonard Wood, Missouri 65473 2 Credit Hours Edition Date: September 1999 SUBCOURSE OVERVIEW This subcourse is designed to teach the student the identification of electrical symbols, the use of electrical materials, and the skills necessary to extract information from a electrical print and legend. There are no prerequisites for this subcourse. This subcourse reflects the doctrine which was current at the time this subcourse was prepared. In your own work, always refer to the latest official publications. Unless otherwise stated, the masculine gender of singular pronouns is used to refer to both men and women. TERMINAL LEARNING OBJECTIVE: ACTION: You will learn to identify electrical symbols; extract information from an electrical print and legend; and list electrical materials by type, size, and amount. CONDITION: You will be given this subcourse and an Army Correspondence Course Program (ACCP) examination response sheet. STANDARD: To demonstrate competency of this task, you must achieve a minimum score of 70 percent on the subcourse examination. i EN5140 TABLE OF CONTENTS Section Page Subcourse Overview ....................................................................................................................................i Administrative Instructions .......................................................................................................................iii Grading and Certification Instructions.......................................................................................................iii Lesson: Prepare an Electrical-Materials Takeoff List.,...............................................................................1 Part A: Electrical-Symbol Identification .............................................................................................2 Part B: Print Verification ....................................................................................................................6 Part C: Print Legends .........................................................................................................................8 Part D: List of Electrical Materials ...................................................................................................14 Part E: Service-Entrance Requirements ............................................................................................15 Practice Exercise ................................................................................................................................17 Answer Key and Feedback..................................................................................................................22 Appendix A: List of Common Acronyms ............................................................................................A-1 Appendix B: Recommended Reading List ............................................................................................B-1 Appendix C: Metric Conversation Chart ..............................................................................................C-1 Student Inquiry Sheets EN5140 ii GRADING AND CERTIFICATION INSTRUCTIONS Examination: This subcourse contains a multiple-choice examination covering the material in the lesson. After studying the lesson and working through the practice exercise, complete the examination. Mark your answers in the subcourse booklet, then transfer them to the ACCP examination response sheet. Completely black out the lettered oval which corresponds to your selection (A, B, C, or D). Use a No. 2 pencil to mark your responses. When you complete the ACCP examination response sheet, mail it in the preaddressed envelope you received with this subcourse. You will receive an examination score in the mail. You will receive two credit hours for successful completion of this examination. iii EN5140 THIS PAGE IS INTENTIONALLY LEFT BLANK. EN5140 iv LESSON PREPARE AN ELECTRICAL-MATERIALS TAKEOFF LIST Critical Task: 051-246-1101 OVERVIEW LESSON DESCRIPTION: In this lesson, you will learn to identify electrical symbols, interpret electrical prints, use print legends, and prepare an electrical-materials takeoff list (MTOL). TERMINAL LEARNING OBJECTIVE: ACTION: You will learn to identify and extract information from an electrical print and legend and prepare an electrical MTOL. CONDITION: You will be given the material contained in this lesson. You will work at your own pace and in your own selected environment with no supervision. STANDARD: You will correctly answer questions on the practice exercise at the end of the lesson. REFERENCES: The material contained in this lesson was derived from FM 5-424, STP 5-51R12-SM- TG, TM 5-303, and TM 5-704. INTRODUCTION Before beginning an electrical job, materials must be ordered. Materials are ordered on a bill of materials (BOM). The BOM is based on the MTOL. In order to prepare an electrical MTOL, you must know how to identify electrical symbols and extract information from an electrical print and legend. 1 EN5140 PART A: ELECTRICAL-SYMBOL IDENTIFICATION 1. Electrical symbols are divided into four areas: panels and circuits, switches, convenience outlets, and general outlet. a. Figure 1 shows electrical symbols used in panel and circuit outlets; Figure 2, page 3, shows their common equipment use. Figure 1. Electrical symbols in panel and circuit outlets EN5140 2 Figure 2. Equipment with panel and circuit outlets b. There are about 20 different switch symbols. Switches are generally characterized by the letter "S" and then further identified by an additional letter or number. The symbols used in this subcourse are those most applicable to military use. Figure 3, page 4, shows electrical symbols in switch outlets; Figure 4, page 4 shows their common equipment use. 3 EN5140 Figure 3. Electrical symbols in switch outlets Figure 4. Equipment with switch outlets c. Figure 5 shows electrical symbols in convenience outlets; Figure 6 shows their common equipment use. EN5140 4 Figure 5. Convenience outlet symbols Figure 6. Equipment with convenience outlets d. General outlets have the widest variety of symbols. In some cases, the same symbol may have more than one meaning. Figure 7 shows symbols in general outlets; Figure 8, page 6, shows their common equipment use. Figure 7. Electrical symbols in general outlets 5 EN5140 Figure 8. Equipment with general outlets PART B: PRINT VERIFICATION 2. Electricians must be able to read and understand an electrical print in order to verify its completeness and correctness. Each print has areas known as the legend and the diagram. The legend contains detailed and general information as well as the scale of the print. The diagram contains electrical symbols ad indicates where each device is to be installed. a. Figure 9 is an incomplete print of an electrical-wiring diagram. In the upper left corner of circuit D15, one switch is shown. Several switches are needed for this circuit. This could have several meanings, either one switch controls all the lights on the circuit, one switch controls all the lights in one room, or one switch controls all the lights in both rooms. Any questions or problems with prints should be addressed immediately to avoid project delays. EN5140 6 Figure 9. Incomplete print of an electrical-wiring diagram 7 EN5140 b. One method of performing a complete check of a print is to isolate an individual circuit or run. Once isolated, follow the entire circuit, checking for errors. Continue this process until all circuits are checked. c. Refer to Figure 10. Begin with circuit A1, indicated by the small home-run arrow, and follow the line in the opposite direction to the end of the circuit. Circuit A1 is missing switches for the six lights in the large room and the light in the small room. It is also missing a junction box where circuits A1 and A2 join. The electrician should resolve any questions or misunderstandings about the prints before ordering the materials or beginning the work. Figure 10. Isolated circuit PART C: PRINT LEGENDS 3. General information is found in the legend. The legend is located in the lower, right corner of the electrical print. The schedule of drawings, as shown in Table 1, is the part of the legend that identifies all the drawings by number, gives the description of each, and lists the number of sheets per drawing. The general notes also provide additional information, but normally this information pertains to the overall electrical project rather than individual circuits. EN5140 8 Table 1. Print legend 4. The print scale can be either graphic or ratio (Figure 11). Each segment of line in the graphic scale equals 1 foot of actual space; on a ratio scale, 1/8 inch equals 1 foot of actual space. Figure 11. Print scale 5. Additional instructions are found on the schedule of equipment, electrical notes, electrical legend, and panelboard schedule. a. The schedule of equipment (Table 2, page 10) lists the equipment needed to complete a project. Numbers are used to represent each piece of equipment. These numbers are then placed on the print where the equipment is to be used. The schedule of equipment also lists the horsepower of motors, phase, and quantity of each equipment type, depending on the size of the structure. 9 EN5140 NOTE: To allow for easier reading, some item numbers shown in Table 2 have been removed from Figure 9, page 7. Table 2. Schedule of equipment EN5140 10