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Unconventional Shale Gas Development: Lessons Learned PDF

484 Pages·2022·13.294 MB·English
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Unconventional Shale Gas Development Lessons Learned Edited by ROUZBEH G. MOGHANLOO MewbourneSchool of Petroleum and Geological Engineering, The University of Oklahoma,Norman,OK, United States GulfProfessionalPublishingisanimprintofElsevier 50HampshireStreet,5thFloor,Cambridge,MA02139,UnitedStates TheBoulevard,LangfordLane,Kidlington,Oxford,OX51GB,UnitedKingdom Copyright©2022ElsevierInc.Allrightsreserved. Nopartofthispublicationmaybereproducedortransmittedinanyformorbyanymeans, electronicormechanical,includingphotocopying,recording,oranyinformationstorageand retrievalsystem,withoutpermissioninwritingfromthepublisher.Detailsonhowtoseek permission,furtherinformationaboutthePublisher’spermissionspoliciesandourarrangements withorganizationssuchastheCopyrightClearanceCenterandtheCopyrightLicensingAgency, canbefoundatourwebsite:www.elsevier.com/permissions. Thisbookandtheindividualcontributionscontainedinitareprotectedundercopyrightbythe Publisher(otherthanasmaybenotedherein). Notices Knowledgeandbestpracticeinthisfieldareconstantlychanging.Asnewresearchand experiencebroadenourunderstanding,changesinresearchmethods,professionalpractices,or medicaltreatmentmaybecomenecessary. Practitionersandresearchersmustalwaysrelyontheirownexperienceandknowledgein evaluatingandusinganyinformation,methods,compounds,orexperimentsdescribedherein.In usingsuchinformationormethodstheyshouldbemindfuloftheirownsafetyandthesafetyof others,includingpartiesforwhomtheyhaveaprofessionalresponsibility. Tothefullestextentofthelaw,neitherthePublishernortheauthors,contributors,oreditors, assumeanyliabilityforanyinjuryand/ordamagetopersonsorpropertyasamatterofproducts liability,negligenceorotherwise,orfromanyuseoroperationofanymethods,products, instructions,orideascontainedinthematerialherein. BritishLibraryCataloguing-in-PublicationData AcataloguerecordforthisbookisavailablefromtheBritishLibrary LibraryofCongressCataloging-in-PublicationData AcatalogrecordforthisbookisavailablefromtheLibraryofCongress ISBN:978-0-323-90185-7 ForInformationonallGulfProfessionalPublishingpublications visitourwebsiteathttps://www.elsevier.com/books-and-journals Publisher:CharlotteCockle SeniorAcquisitionsEditor:KatieHammon EditorialProjectManager:NaomiRobertson ProductionProjectManager:VigneshTamil CoverDesigner:ChristianJ.Bilbow TypesetbyMPSLimited,Chennai,India List of contributors Gayan A. Abeykoon HildebrandDepartment of Petroleum and GeosystemsEngineering,The University of Texas atAustin, Austin, TX, UnitedStates Francisco J.Argüelles-Vivas HildebrandDepartment of Petroleum and GeosystemsEngineering,The University of Texas atAustin, Austin, TX, UnitedStates Arash Dahi-Taleghani John and Willie Leone Family Department of Energy and Mineral Engineering,The PennsylvaniaState University, University Park, PA, United States Hassan Dehghanpour DepartmentofCivilandEnvironmentalEngineering,UniversityofAlberta,Edmonton,AB,Canada Deepak Devegowda Mewbourne School of Petroleum and GeologicalEngineering, TheUniversity of Oklahoma, Norman, OK, UnitedStates Birol Dindoruk Cullen College of Engineering,Petroleum Engineering, University of Houston, Houston,TX, United States Tawfik Elshehabi Petroleum EngineeringDepartment, University of Wyoming, Laramie,WY, UnitedStates Yingkun Fu School of Energy Resources, China University of Geosciences, Beijing, P.R. China;State Key Laboratoryof Shale Oil and Gas EnrichmentMechanisms and Effective Development, Beijing, P.R. China; Department of Civil and Environmental Engineering,University of Alberta, Edmonton,AB, Canada Zoya Heidari TheUniversity of Texas at Austin,Austin, TX, United States Amirmasoud Kalantari-Dahaghi Departmentof Chemical and Petroleum Engineering,The University of Kansas, Lawrence, KS,United States HamidrezaKarami Mewbourne School of Petroleum and GeologicalEngineering, TheUniversity of Oklahoma, Norman, OK, UnitedStates Lucy Tingwei Ko Bureau of Economic Geology, TheUniversity of Texas at Austin,Austin, TX, United States Ademide O. Mabadeje HildebrandDepartment of Petroleum and GeosystemsEngineering,Cockrell Schoolof Engineering,The Universityof Texasat Austin, Austin, TX,United States xiii xiv Listofcontributors Mark William McClure ResFrac Corporation, Palo Alto, CA,United States Rouzbeh G.Moghanloo Mewbourne School of Petroleum and Geological Engineering,The Universityof Oklahoma, Norman,OK, United States RyosukeOkuno Hildebrand Departmentof Petroleum and Geosystems Engineering, TheUniversity of Texas at Austin, Austin, TX,United States Felipe Perez Mewbourne School of Petroleum and Geological Engineering,The Universityof Oklahoma, Norman,OK, United States MichaelJ. Pyrcz Hildebrand Departmentof Petroleum and Geosystems Engineering, Cockrell School of Engineering,The University of Texas at Austin, Austin,TX, United States;Departmentof GeologicalSciences, Jackson School of Geosciences, TheUniversity of Texas at Austin, Austin, TX,United States Ali Rezaei Midstream Production Systems,Houston, TX, United States Raki Sahai Mewbourne School of Petroleum and Geological Engineering,The Universityof Oklahoma, Norman,OK, United States SaeedSalehi Mewbourne School of Petroleum and Geological Engineering,The Universityof Oklahoma, Norman,OK, United States Carl H.Sondergeld Mewbourne School of Petroleum and Geological Engineering,The Universityof Oklahoma, Norman,OK, United States Fnu Suriamin OklahomaGeologicalSurvey, The Universityof Oklahoma, Norman, OK, UnitedStates CatalinTeodoriu Mewbourne School of Petroleum and Geological Engineering,The Universityof Oklahoma, Norman,OK, United States Ali Ousseini Tinni Mewbourne School of Petroleum and Geological Engineering,The Universityof Oklahoma, Norman,OK, United States YuxingWu Mewbourne School of Petroleum and Geological Engineering,The Universityof Oklahoma, Norman,OK, United States Mohamed Y. Soliman CullenCollegeof Engineering, Petroleum Engineering,University of Houston, Houston, TX, United States Listofcontributors xv Hao Yu State Key Laboratory of Oil and Gas ReservoirGeologyand Exploitation, Southwest Petroleum University, Chengdu,China Sebastian Zavaleta Villarreal Mewbourne School of Petroleum and GeologicalEngineering, TheUniversity of Oklahoma, Norman, OK, UnitedStates Preface Shale gas development has radically changed the natural gas market in North America. Given the abundance of natural gas at historically low prices having become a possibil- ity in the United States owing to technological advances, the presence of operators with sufficient risk appetite, and favorable monetary policies, as a result, the produc- tion of natural gas in the United States has seen an increasing trend for the past decade and had peaked at about 960 billion cubic meters in 2019. This bolstered domestic production has turned the country into a powerful player in global natural gas mar- kets. Consequently, the United States has risen to become the world's top exporter from being in the lower 48 countries in just six years after its first LNG cargo was exported in 2016. This book is an attempt to summarize the technological advances realized through shale gas revolution. The book has been specifically designed for asset managers, petro- leum engineers, shale gas stakeholders, and graduate students who would like to learn more about the different aspects of and challenges associated with the production of natural gas from shale gas resources. Chapter 1 delves into the details of asset management issues and delineates upon the reserves reporting for shale reservoirs. Chapter 2 addresses geological characteriza- tion covering topics such as heterogeneity and organic chemistry of shale gas and ends with case studies from multiple shale plays. Chapter 3 provides a comprehensive review of well construction and casing fatigue in multifractured horizontal wells. Chapter 4 is specifically dedicated to well control challenges in horizontal wells and discusses operational complications that occur in shale gas wells. Chapter 5 is devoted to well integrity and wellbore stability issues and presents stability of wells in Tuscaloosa shale plays as the case study. Chapter 6 highlights the challenges in formation evaluation of organic-rich mud rocks and goes into the details of recent advances to overcome them. Chapter 7 reviews interpretation methods used for diagnostic fracture injection tests and explains the author’s preferred approach. Chapter 8 outlines a new technique based upon wavelet analysis evaluating a fracture network in the system with some examples from Utah’s FORGE project. Chapter 9 elaborates proppant placement and the challenges associated with proppant transport in complex fracture networks. Chapter 10 presents geomechanical modeling covering topics such as fracture prop- agation and casing deformation. Chapter 11 introduces a new decline model that can successfully describe water production during flow back. Chapter 12 outlines the implementation of molecular dynamics simulation to describe fluids distribution in xvii xviii Preface organic matter. Chapter 13 provides a comprehensive review of recent efforts for wet- tability alteration in liquid-rich shale plays. Chapter 14 elaborates on the scale depen- dency of petrophysical properties of shale samples. Chapter 15 addresses the challenges associated with fluid lifting and the practical treatments suggested for shale systems. Chapter 16 summarizes production data analysis developed for shale gas wells. Chapter 17 delineates on the applications of artificial intelligence and machine learning algorithms in building meaningful relations between experimental data and production performance. Chapter 18 unveils a new screening protocol for evaluation of gas injection experiments conducted to enhance liquid pro- duction and discusses the Eagle Ford case study. Chapter 19 deals with sampling bias in data-driven approaches used in shale gas development and introduces a new work- flow for debiasing spatially clustered samples. Contents Listofcontributors xiii Preface xvii 1. Fielddevelopment and asset management 1 RakiSahai 1.1 Introduction 1 1.2 Background 3 1.2.1 Howwegottowherewearetoday? 4 1.3 Conventionalversusunconventionalreservoirs 8 1.4 Assetmanagement 10 1.4.1 Fielddevelopmentplanforshaleplays 14 1.4.2 Roleoftechnologiesinunconventionaldevelopment 17 1.4.3 Shaledevelopmentchallenges 19 1.5 Reservesreportingforshalereservoirs 20 1.5.1 Proved(1P)and3Preserves 21 1.5.2 Estimatedultimaterecoveryforecastingtechniques 24 1.5.3 Stochasticreservebooking 26 1.5.4 Reserves-basedlending 27 1.6 Futureprospectsofshaledevelopment 29 References 29 2. Geological characterization ofunconventional shale-gas reservoirs 33 FnuSuriaminandLucyTingweiKo 2.1 Thehistoryofshalegas 34 2.2 Geologicalevaluationsofshalegasprospects 35 2.3 Proximatecontrolonaccumulationoforganic-matter-richshale 37 2.4 Definitionofshale/mudstone/mudrock 40 2.5 Depositionalenvironmentsoforganic-matter-richshale 40 2.5.1 Nonmarinedepositionalsettings 41 2.5.2 Marinedepositionalsettings 43 2.5.3 Transitionaldepositionalsettings 46 2.6 Organicgeochemistryofgasshale 46 2.7 Othergeologicalcharacterizationsofsuccessfulshalegasplays 50 2.8 Heterogeneityofshale-gasreservoirs 50 2.9 Diageneticimpactonshale-gasreservoirs 51 2.10 Distributionofshale-gasreservoirsworldwide 52 v vi Contents 2.11 Casestudies:TheMiddleDevonianMarcellusFormationandtheAppalachianBasin 52 2.11.1 Organicmatter,totalorganicmatter,andthermalmaturity 57 2.11.2 KeyaspectsoftheMarcellusFormation 58 2.12 Geoenvironmentalchallengesinthedevelopmentofshale-gasreservoirs 60 2.13 Conclusions 63 References 63 3. Construction and completion of multifractured horizontalwells 71 CatalinTeodoriu 3.1 Definitions 71 3.2 Wellconstruction 71 3.3 Thewellboretubulars 81 3.4 Torotateornottorotate:theunconventionalwelldilemma! 85 3.5 Casingfatigueinunconventionalwells 87 3.5.1 Fatigueinducedwhilerunningthecasing 87 3.5.2 Drilling-inducedfatigue 88 3.5.3 Casingdrilling-inducedfatigue 88 3.5.4 Casingfatigueinunconventionalwells 88 3.5.5 Internalpressure(cid:1)inducedfatigue 88 3.5.6 Temperaturevariationinducedfatigue 88 3.5.7 Casing(cid:1)cementsystemfatigue 89 3.5.8 Wellboretubularstestingandqualification 89 3.5.9 Specimengeometry 89 3.5.10 Loadenvelope 90 3.5.11 Makeandbreaktests 90 3.5.12 Baking(aging)test 91 3.5.13 Leakdetection 91 3.6 AnOCTGselectionapproachforunconventionalwells 93 3.7 Wellborecompletionofhorizontalunconventionalwells 97 3.8 Environmentalaspectsofwellconstructionandcompletion 101 References 102 4. Well controlchallenges in unconventional shaleplays 105 TawfikElshehabi 4.1 Introduction 105 4.2 Wellcontrolinunconventionalshaleplays 106 4.3 Wellcontrolphilosophy 106 4.4 Wellcontrolcomplicationsinhorizontalwells 109 4.5 Wellcontrolchallengesinnonaqueousdrillingfluids 113 4.6 Inclinedupwardlateralschallenges 117 4.7 Kickswhilerunningcasingorlinerschallenges 118 Contents vii 4.8 Factorsaffectingwellcontrolpracticesinhorizontalwells 120 4.9 Lessonslearned 122 References 123 5. Wellbore/borehole stability in shale formation 125 YuxingWuandSaeedSalehi 5.1 Overview 125 5.2 Introduction 125 5.3 Geomechanicalevaluationofwellstabilityinshaleformation 126 5.3.1 Mechanicalstressaroundwellbore 127 5.3.2 Mudwindowestimation 130 5.3.3 In-situstressestimation 132 5.4 Mud(cid:1)shaleinteractionaffectingwellstabilityinshaleformation 134 5.4.1 Strengthdegradationinshaleformation 135 5.4.2 Swellinganddispersioninshaleformation 136 5.5 Wellintegrityinshaleformation 138 5.5.1 Hydraulicdegradation 138 5.5.2 Mechanicaldegradation 142 5.6 AcasestudyinTuscaloosaMarineShale 145 5.6.1 TuscaloosaMarineShalewellborestability 145 5.6.2 TuscaloosaMarineShalewellboreintegrity 147 5.7 Summary 148 Reference 149 6. Advances in formationevaluation ofshalesystems 155 ZoyaHeidari 6.1 Overviewofchallengesinformationevaluationoforganic-richmudrocks 156 6.1.1 Composition 156 6.1.2 Rockfabric 158 6.1.3 Geochemistry 159 6.1.4 Solid(cid:1)fluidinterfacialinteractions 161 6.1.5 Groundtruthmeasurements 161 6.1.6 Upscaling 162 6.2 Advancedformationevaluationinorganic-richmudrocks 162 6.2.1 Reservesevaluation 163 6.2.2 Wettability 166 6.2.3 Cationexchangecapacity 171 6.2.4 Mechanicalproperties 173 6.3 Recapandthewayforward 176 References 178

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