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454 Pages·2014·3.147 MB·English
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Springer Series in Operations Research and Financial Engineering David Simchi-Levi Xin Chen Julien Bramel The Logic of Logistics Theory, Algorithms, and Applications for Logistics Management Third Edition Springer Series in Operations Research and Financial Engineering SeriesEditors: ThomasV.Mikosch SidneyI.Resnick StephenM.Robinson Forfurthervolumes: http://www.springer.com/series/3182 David Simchi-Levi • Xin Chen • Julien Bramel The Logic of Logistics Theory, Algorithms, and Applications for Logistics Management Third Edition 123 DavidSimchi-Levi XinChen MassachusettsInstituteofTechnology UniversityofIllinoisatUrbana-Champaign Cambridge,MA,USA Urbana,IL,USA JulienBramel PineRiverCapitalManagement NewYork,NY,USA ISSN1431-8598 ISSN2197-1773(electronic) ISBN978-1-4614-9148-4 ISBN978-1-4614-9149-1(eBook) DOI10.1007/978-1-4614-9149-1 SpringerNewYorkHeidelbergDordrechtLondon LibraryofCongressControlNumber:2013953645 ©SpringerScience+BusinessMediaNewYork1997,2005,2014 Thisworkissubjecttocopyright. Allrights arereservedbythePublisher, whetherthewholeorpartofthe materialisconcerned,specificallytherightsoftranslation,reprinting,reuseofillustrations,recitation,broad- casting,reproductiononmicrofilmsorinanyotherphysicalway,andtransmissionorinformationstorageand retrieval,electronicadaptation,computersoftware,orbysimilarordissimilarmethodologynowknownorhere- afterdeveloped.Exemptedfromthislegalreservationarebriefexcerptsinconnectionwithreviewsorscholarly analysisormaterialsuppliedspecificallyforthepurposeofbeingenteredandexecutedonacomputersystem, forexclusiveusebythepurchaserofthework.Duplicationofthispublicationorpartsthereofispermittedonly undertheprovisionsoftheCopyrightLawofthePublisher’s location, initscurrentversion,andpermission forusemustalwaysbeobtainedfromSpringer.PermissionsforusemaybeobtainedthroughRightsLinkatthe CopyrightClearanceCenter.ViolationsareliabletoprosecutionundertherespectiveCopyrightLaw. Theuseofgeneraldescriptivenames,registerednames,trademarks,servicemarks,etc.inthispublicationdoes notimply,evenintheabsenceofaspecificstatement,thatsuchnamesareexemptfromtherelevantprotective lawsandregulationsandthereforefreeforgeneraluse. Whiletheadviceandinformationinthisbookarebelievedtobetrueandaccurateatthedateofpublication, neithertheauthorsnortheeditorsnorthepublishercanacceptanylegalresponsibilityforanyerrorsoromissions thatmaybemade.Thepublishermakesnowarranty,expressorimplied,withrespecttothematerialcontained herein. Printedonacid-freepaper SpringerispartofSpringerScience+BusinessMedia(www.springer.com) Tomywife, Yu,andmychildren,Jennifer,JonathanandHannah,fortheirlove and support. Xin Chen In memory of Professor Uriel Rothblum, a friend, a colleague, and a scholar, whose researchspans theory and applications. David Simchi-Levi Preface We are pleased to introduce the third edition of the book, and we are thankful to those who used the book in research and practice and to those who sent us com- ments and feedback. As before, our objective is to present, in an easily accessible manner, logistics and supply chain models, algorithms, and tools. In this edition, we have attempted to build on the positive elements of the first two editions and to include what we have learnedin the last few years,since the publication of the second edition. In the last two decades, the academic community has focused on addressing many supply chain challenges. In some cases, the focus is on characterizing the structure of the optimal policy and identifying algorithms that generate the best possible policies. When this is not possible, the focus has been on an approach whose purpose is to ascertain characteristics of the problem or of an algorithm that are independent of the specific problem data. That is, the approach deter- mines characteristics of the solution or the solution method that are intrinsic to theproblemandnotthedata.Thisapproachincludestheso-calledworst-caseand average-case analyses, which, as illustrated in the book, help not only to under- stand characteristics of the problem or solution methodology, but also to provide specificguaranteesofeffectiveness.Inmanycases,theinsightsobtainedfromthese analysescanthenbeusedtodeveloppracticalandeffectivealgorithmsforspecific complex logistics problems. Finally, game-theoretic approaches have been applied in the last few years to provide more insights to supply chain models involving competition and collaboration. Wehavemadeseveralimportantchangestothethirdeditionofthistext.Many of these changes have been a result of new research or consulting engagement we have completed in the last few years. Our major changes include vii viii Preface • anewchapterongametheory,whereweintroducethereadertokeyconcepts and techniques (Chap.3), • a new chapter on supply chain competition and collaboration, where we extensively apply game theory (Chap.11), • a new chapter on process flexibility, where we explain the power of limited degree of flexibility (Chap.13), • a new section (Sect.2.3) on discrete convex analysis, • a new section (Sect.9.6) on stochastic inventory models with positive lead times. Additionally, we have extended the materials on integrated inventory and pricing models,includingthreenewsectionsontheeconomiclotsizingmodelwithpricing (Sect.8.4), demand models (Sect.10.2), and an alternative approach for deriving the structure of optimal policies (Sect.10.5). As before, this book is written for graduate students, researchers, and practi- tioners interested in the mathematics of logistics and supply chain management. We assume the readeris familiar withthe basicsoflinear programmingandprob- ability theory and, in a number of sections, complexity theory and graph theory, although in many cases these can be skipped without loss of continuity. Parts of this book are based on work we have done either together or with others. Indeed, some of the chapters originated from papers we have published in journalssuchasMathematics ofOperationsResearch,MathematicalProgramming, Operations Research, and IIE Transactions. We rewrote most of these, trying to present the results in a simple yet general and unified way. However,a number of key results, proofs, and discussions are reprinted without substantial change. Of course, in each case this was done by providing the appropriate reference and by obtaining permission of the copyright owner. In the case of Operations Research and Mathematics of Operations Research, it is the Institute for Operations Re- search and the Management Sciences (INFORMS). Chapter 13 is heavily based on the paper by David Simchi-Levi and Yehua Wei, “Understanding the Perfor- mance of the Long Chain and Sparse Designs in Process Flexibility,” which was published in Operations Research in 2012. Chapter 14 borrows extensively from “Supply Chain Design and Planning—Applications of Optimization Techniques forStrategicandTacticalModels,”writtenby AnaMuriel andDavidSimchi-Levi andpublishedintheHandbooks in Operations Research and Management Science, the volumeon Supply Chain Management,S. GravesandA. G.Kok,eds.,North- Holland, Amsterdam. Similarly, Chap.20 borrowsextensivelyfromDesigning and Managing the Supply Chain, written by DavidSimchi-Levi, Philip Kaminsky, and Edith Simchi-Levi and published by McGraw-Hill in 2007. Cambridge, MA David Simchi-Levi Urbana-Champaign, IL Xin Chen New York, NY Julien Bramel Acknowledgments It is our pleasure to acknowledge all those who helped us with the first, second, and third editions of this manuscript. First, we would like to acknowledge the contribution of our colleague Dr. Frank Chen, of the Chinese University of Hong Kong. Similarly, we are indebted to our colleague Professor Rafael Hassin, of Tel- Aviv University, and a number of referees, in particular, Professor James Ward of Purdue University, for carefully reading the manuscript and providing us with detailed comments and suggestions. We also would like to thank friends and col- leagues Zhan Pang,Jin Qi, Diego Klabjan, Nir Halman, and Chenxi Zeng, whose inputsgreatlyimprovedthemanuscript.Inaddition,wethankourformerandcur- rentPh.D.studentsPhilipKaminsky,AnaMuriel,JenniferRyan,VictorMartinez de Albeniz, Yehua Wei, Yan Zhao, Xiangyu Gao, Zhenyu Hu, and Limeng Pan, who read through and commented on various chapters or parts of earlier drafts. Our joint research and their comments and feedback were invaluable. We would like to thank Edith Simchi-Levi, who is the main force behind the developmentofthenetworkplanningsystemsdescribedinChap.20andwhocare- fully edited many parts of the book. It is also a pleasure to acknowledge the support provided by the National Sci- enceFoundation,theOfficeofNavalResearch,theFundfortheCityofNewYork, Accenture,BayerBusinessServices,DHL,FordMotorsCorporation,GeneralMo- tors Corporation, Michelin, NASA, PwC, SAP, and Xerox. Their support made the development of some of the theory presented in the book possible. Ofcourse,wewouldliketothankoureditors,DonnaChernykandAchiDosanjh, of Springer, who encouraged us throughout and helped us complete the project. Also,thanks toEhrlich,Jamie,andthe editorialstaffatSpringerinNew Yorkfor their help. ix

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