Table Of ContentThe CAD
Guidebook
A Basic Manual for
Understanding and Improving
Computer-Aided Design
Stephen J. Schoonmaker
Grove Worldwide
Shady Grove, Pennsylvania, U.S.A
Marcel Dekker, Inc. New York Basel
•
Copyright ©2002 by Marcel Dekker,Inc. All Rights Reserved.
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ISBN: 0-8247-0871-7
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PRINTED IN THE UNITED STATES OF AMERICA
MECHANICALENGINEERING
ASeriesofTextbooksandReferenceBooks
FoundingEditor
L.L.Faulkner
ColumbusDivision,BattelleMemorialInstitute
andDepartmentofMechanicalEngineering
TheOhioStateUniversity
Columbus,Ohio
1. SpringDesigner'sHandbook,HaroldCarlson
2. Computer-AidedGraphicsandDesign,DanielL.Ryan
3. LubricationFundamentals,J.GeorgeWills
4. SolarEngineeringforDomesticBuildings,WilliamA.Himmelman
5. AppliedEngineeringMechanics: StaticsandDynamics,G.BoothroydandC.Poli
6. CentrifugalPumpClinic,IgorJ.Karassik
7. Computer-AidedKineticsforMachineDesign,DanielL.Ryan
8. Plastics Products Design Handbook, Part A: Materials and Components; Part B:
ProcessesandDesignforProcesses,editedbyEdwardMiller
9. Turbomachinery: BasicTheoryandApplications,EarlLogan,Jr.
10. VibrationsofShellsandPlates,WernerSoedel
11. FlatandCorrugatedDiaphragmDesignHandbook,MarioDiGiovanni
12. PracticalStressAnalysisinEngineeringDesign,AlexanderBlake
13. AnIntroductiontotheDesignandBehaviorofBoltedJoints,JohnH.Bickford
14. OptimalEngineeringDesign: PrinciplesandApplications,JamesN.Siddall
15. SpringManufacturingHandbook,HaroldCarlson
16. IndustrialNoiseControl: FundamentalsandApplications,editedbyLewisH.Bell
17. Gears and Their Vibration: A Basic Approach to Understanding Gear Noise, J.
DerekSmith
18. Chains for Power Transmission and Material Handling: Design and Applications
Handbook,AmericanChainAssociation
19. CorrosionandCorrosionProtectionHandbook,editedbyPhilipA.Schweitzer
20. GearDriveSystems: DesignandApplication,PeterLynwander
21. ControllingIn-PlantAirborneContaminants: SystemsDesignandCalculations,John
D.Constance
22. CAD/CAMSystemsPlanningandImplementation,CharlesS.Knox
23. ProbabilisticEngineeringDesign:PrinciplesandApplications,JamesN.Siddall
24. Traction Drives: Selection and Application, Frederick W. Heilich III and Eugene E.
Shube
25. FiniteElementMethods: AnIntroduction,RonaldL.HustonandChrisE.Passerello
26. Mechanical Fastening of Plastics: An Engineering Handbook, Brayton Lincoln,
KennethJ.Gomes,andJamesF.Braden
27. LubricationinPractice: SecondEdition,editedbyW.S.Robertson
28. PrinciplesofAutomatedDrafting,DanielL.Ryan
29. PracticalSealDesign,editedbyLeonardJ.Martini
30. EngineeringDocumentationforCAD/CAMApplications,CharlesS.Knox
31. DesignDimensioningwithComputerGraphicsApplications,JeromeC.Lange
32. Mechanism Analysis: Simplified Graphical and Analytical Techniques, Lyndon O.
Barton
33. CAD/CAM Systems: Justification, Implementation, Productivity Measurement,
EdwardJ.Preston,GeorgeW.Crawford,andMarkE.Coticchia
34. SteamPlantCalculationsManual,V.Ganapathy
35. DesignAssuranceforEngineersandManagers,JohnA.Burgess
36. HeatTransferFluidsandSystemsforProcessandEnergyApplications,JasbirSingh
37. PotentialFlows: ComputerGraphicSolutions,RobertH.Kirchhoff
38. Computer-AidedGraphicsandDesign: SecondEdition,DanielL.Ryan
39. Electronically Controlled Proportional Valves: Selection and Application, Michael J.
Tonyan,editedbyTobiGoldoftas
40. Pressure Gauge Handbook, AMETEK, U.S. Gauge Division, edited by Philip W.
Harland
41. Fabric Filtration for Combustion Sources: Fundamentals and Basic Technology, R.
P.Donovan
42. DesignofMechanicalJoints,AlexanderBlake
43. CAD/CAM Dictionary, Edward J. Preston, George W. Crawford, and Mark E.
Coticchia
44. MachineryAdhesivesforLocking,Retaining,andSealing,GirardS.Haviland
45. CouplingsandJoints: Design,Selection,andApplication,JonR.Mancuso
46. ShaftAlignmentHandbook,JohnPiotrowski
47. BASIC Programs for Steam Plant Engineers: Boilers, Combustion, Fluid Flow, and
HeatTransfer,V.Ganapathy
48. SolvingMechanicalDesignProblemswithComputerGraphics,JeromeC.Lange
49. PlasticsGearing: SelectionandApplication,CliffordE.Adams
50. ClutchesandBrakes: DesignandSelection,WilliamC.Orthwein
51. TransducersinMechanicalandElectronicDesign,HarryL.Trietley
52. Metallurgical Applications of Shock-Wave and High-Strain-Rate Phenomena, edited
byLawrenceE.Murr,KarlP.Staudhammer,andMarcA.Meyers
53. MagnesiumProductsDesign,RobertS.Busk
54. How to Integrate CAD/CAM Systems: Management and Technology, William D.
Engelke
55. Cam Design and Manufacture: Second Edition; with cam design software for the
IBMPCandcompatibles,diskincluded,PrebenW.Jensen
56. Solid-StateACMotorControls: SelectionandApplication,SylvesterCampbell
57. FundamentalsofRobotics,DavidD.Ardayfio
58. BeltSelectionandApplicationforEngineers,editedbyWallaceD.Erickson
59. DevelopingThree-DimensionalCADSoftwarewiththeIBMPC,C.StanWei
60. Organizing Data for CIM Applications, Charles S. Knox, with contributions by
ThomasC.Boos,RossS.Culverhouse,andPaulF.Muchnicki
61. Computer-Aided Simulation in Railway Dynamics, by Rao V. Dukkipati and Joseph
R.Amyot
62. Fiber-ReinforcedComposites:Materials,Manufacturing,andDesign,P.K.Mallick
63. PhotoelectricSensorsandControls: SelectionandApplication,ScottM.Juds
64. FiniteElementAnalysiswithPersonalComputers,EdwardR.Champion,Jr.,andJ.
MichaelEnsminger
65. Ultrasonics: Fundamentals, Technology, Applications: Second Edition, Revised
andExpanded,DaleEnsminger
66. Applied Finite Element Modeling: Practical Problem Solving for Engineers, Jeffrey
M.Steele
67. Measurement and Instrumentation in Engineering: Principles and Basic Laboratory
Experiments,FrancisS.TseandIvanE.Morse
68. CentrifugalPumpClinic: SecondEdition,RevisedandExpanded,IgorJ.Karassik
69. Practical Stress Analysis in Engineering Design: Second Edition, Revised and Ex-
panded,AlexanderBlake
70. An Introduction to the Design and Behavior of Bolted Joints: Second Edition, Re-
visedandExpanded,JohnH.Bickford
71. HighVacuumTechnology: APracticalGuide,MarsbedH.Hablanian
72. PressureSensors: SelectionandApplication,DuaneTandeske
73. ZincHandbook: Properties,Processing,andUseinDesign,FrankPorter
74. ThermalFatigueofMetals,AndrzejWeronskiandTadeuszHejwowski
75. ClassicalandModernMechanismsforEngineersandInventors,PrebenW.Jensen
76. HandbookofElectronicPackageDesign,editedbyMichaelPecht
77. Shock-Wave and High-Strain-Rate Phenomena in Materials, edited by Marc A.
Meyers,LawrenceE.Murr,andKarlP.Staudhammer
78. IndustrialRefrigeration:Principles,DesignandApplications,P.C.Koelet
79. AppliedCombustion,EugeneL.Keating
80. EngineOilsandAutomotiveLubrication,editedbyWilfriedJ.Bartz
81. MechanismAnalysis:SimplifiedandGraphicalTechniques,SecondEdition,Revised
andExpanded,LyndonO.Barton
82. FundamentalFluidMechanicsforthePracticingEngineer,JamesW.Murdock
83. Fiber-Reinforced Composites: Materials, Manufacturing, and Design, Second Edi-
tion,RevisedandExpanded,P.K.Mallick
84. NumericalMethodsforEngineeringApplications,EdwardR.Champion,Jr.
85. Turbomachinery: Basic Theory and Applications, Second Edition, Revised and Ex-
panded,EarlLogan,Jr.
86. Vibrations of Shells and Plates: Second Edition, Revised and Expanded, Werner
Soedel
87. Steam Plant Calculations Manual: Second Edition, Revised and Expanded, V.
Ganapathy
88. Industrial Noise Control: Fundamentals and Applications, Second Edition, Revised
andExpanded,LewisH.BellandDouglasH.Bell
89. FiniteElements:TheirDesignandPerformance,RichardH.MacNeal
90. Mechanical Properties of Polymers and Composites: Second Edition, Revised and
Expanded,LawrenceE.NielsenandRobertF.Landel
91. MechanicalWearPredictionandPrevention,RaymondG.Bayer
92. MechanicalPowerTransmissionComponents,editedbyDavidW.SouthandJonR.
Mancuso
93. HandbookofTurbomachinery,editedbyEarlLogan,Jr.
94. EngineeringDocumentationControlPracticesandProcedures,RayE.Monahan
95. RefractoryLinings:ThermomechanicalDesignandApplications,CharlesA.Schacht
96. Geometric Dimensioning and Tolerancing: Applications and Techniques for Use in
Design,Manufacturing,andInspection,JamesD.Meadows
97. An Introduction to the Design and Behavior of Bolted Joints: Third Edition, Revised
andExpanded,JohnH.Bickford
98. Shaft Alignment Handbook: Second Edition, Revised and Expanded, John Pio-
trowski
99. Computer-Aided Design of Polymer-Matrix Composite Structures, edited by S. V.
Hoa
100. FrictionScienceandTechnology,PeterJ.Blau
101. Introduction to Plastics and Composites: Mechanical Properties and Engineering
Applications,EdwardMiller
102. PracticalFractureMechanicsinDesign,AlexanderBlake
103. PumpCharacteristicsandApplications,MichaelW.Volk
104. OpticalPrinciplesandTechnologyforEngineers,JamesE.Stewart
105. Optimizing the Shape of Mechanical Elements and Structures, A. A. Seireg and
JorgeRodriguez
106. KinematicsandDynamicsofMachinery,VladimírStejskalandMichaelValáðek
107. ShaftSealsforDynamicApplications,LesHorve
108. Reliability-BasedMechanicalDesign,editedbyThomasA.Cruse
109. MechanicalFastening,Joining,andAssembly,JamesA.Speck
110. TurbomachineryFluidDynamicsandHeatTransfer,editedbyChunillHah
111. High-Vacuum Technology: A Practical Guide, Second Edition, Revised and
Expanded,MarsbedH.Hablanian
112. Geometric Dimensioning and Tolerancing: Workbook and Answerbook, James D.
Meadows
113. HandbookofMaterialsSelectionforEngineeringApplications,editedbyG.T.Murray
114. Handbook of Thermoplastic Piping System Design, Thomas Sixsmith and Reinhard
Hanselka
115. PracticalGuidetoFiniteElements:ASolidMechanicsApproach,StevenM.Lepi
116. AppliedComputationalFluidDynamics,editedbyVijayK.Garg
117. FluidSealingTechnology,HeinzK.MullerandBernardS.Nau
118. FrictionandLubricationinMechanicalDesign,A.A.Seireg
119. InfluenceFunctionsandMatrices,YuriA.Melnikov
120. MechanicalAnalysisofElectronicPackagingSystems,StephenA.McKeown
121. Couplings and Joints: Design, Selection, and Application, Second Edition, Revised
andExpanded,JonR.Mancuso
122. Thermodynamics:ProcessesandApplications,EarlLogan,Jr.
123. GearNoiseandVibration,J.DerekSmith
124. PracticalFluidMechanicsforEngineeringApplications,JohnJ.Bloomer
125. HandbookofHydraulicFluidTechnology,editedbyGeorgeE.Totten
126. HeatExchangerDesignHandbook,T.Kuppan
127. DesigningforProductSoundQuality,RichardH.Lyon
128. ProbabilityApplicationsinMechanicalDesign,FranklinE.FisherandJoyR.Fisher
129. NickelAlloys,editedbyUlrichHeubner
130. Rotating Machinery Vibration: Problem Analysis and Troubleshooting, Maurice L.
Adams,Jr.
131. FormulasforDynamicAnalysis,RonaldHustonandC.Q.Liu
132. HandbookofMachineryDynamics,LynnL.FaulknerandEarlLogan,Jr.
133. RapidPrototypingTechnology:SelectionandApplication,KenCooper
134. ReciprocatingMachineryDynamics:DesignandAnalysis,AbdullaS.Rangwala
135. MaintenanceExcellence:OptimizingEquipmentLife-CycleDecisions,editedbyJohn
D.CampbellandAndrewK.S.Jardine
136. PracticalGuidetoIndustrialBoilerSystems,RalphL.Vandagriff
137. LubricationFundamentals:SecondEdition,RevisedandExpanded,D.M.Pirroand
A.A.Wessol
138. Mechanical Life Cycle Handbook: Good Environmental Design and Manufacturing,
editedbyMahendraS.Hundal
139. MicromachiningofEngineeringMaterials,editedbyJosephMcGeough
140. Control Strategies for Dynamic Systems: Design and Implementation, John H.
Lumkes,Jr.
141. PracticalGuidetoPressureVesselManufacturing,SunilPullarcot
142. NondestructiveEvaluation:Theory,Techniques,andApplications,editedbyPeterJ.
Shull
143. DieselEngineEngineering:Dynamics,Design,andControl,AndreiMakartchouk
144. HandbookofMachineToolAnalysis,IoanD.Marinescu,ConstantinIspas,andDan
Boboc
145. ImplementingConcurrentEngineeringinSmallCompanies,SusanCarlsonSkalak
146. Practical Guide to the Packaging of Electronics: Thermal and Mechanical Design
andAnalysis,AliJamnia
147. Bearing Design in Machinery: Engineering Tribology and Lubrication, Avraham
Harnoy
148. Mechanical Reliability Improvement: Probability and Statistics for Experi-mental
Testing,R.E.Little
149. Industrial Boilers and Heat Recovery Steam Generators: Design, Applications, and
Calculations,V.Ganapathy
150. The CAD Guidebook: A Basic Manual for Understanding and Improving Computer-
AidedDesign,StephenJ.Schoonmaker
151. IndustrialNoiseControlandAcoustics,RandallF.Barron
152. MechanicalPropertiesofEngineeringMaterials,WoléSoboyejo
153. Reliability Verification, Testing, and Analysis in Engineering Design, Gary S. Was-
serman
154. FundamentalMechanicsofFluids:ThirdEdition,I.G.Currie
AdditionalVolumesinPreparation
HVAC Water Chillers and Cooling Towers: Fundamentals, Application, and Opera-
tions,HerbertW.StanfordIII
HandbookofTurbomachinery:SecondEdition,RevisedandExpanded,EarlLogan,
Jr.,andRamendraRoy
ProgressingCavityPumps,DownholePumps,andMudmotors,LevNelik
GearNoiseandVibration:SecondEdition,RevisedandExpanded,J.DerekSmith
Piping and Pipeline Engineering: Design, Construction, Maintenance, Integrity, and
Repair,GeorgeA.Antaki
Turbomachinery:DesignandTheory:RamaS.GorlaandAijazAhmedKhan
MechanicalEngineeringSoftware
SpringDesignwithanIBMPC,AlDietrich
MechanicalDesignFailureAnalysis: WithFailureAnalysisSystemSoftwareforthe
IBMPC,DavidG.Ullman
Preface
It was a black day, indeed, when I walked into my most recent place of em-
ployment in south-central Pennsylvania about six years ago. I had just spent 11
years lost in the “other-world” of software development (writing commercial and
in-house analytical software for the design of all kinds of gas compression equip-
ment). I had avoided CAD (computer-aided design) like an extroverted skunk go-
ing door-to-door trying to sell the benefits of aroma therapy. CAD was just for
making those drawing thingies I had heard about. But on this black day, I had
agreed to lead the company’s full-blown implementation of that “solids” stuff,
and the company’s designers were as much T-square huggers as I was a tree-
hugger (did I mention that I got my engineering degree in Massachusetts?).
Well, the Lord works in mysterious ways, and after about three years, the
designers were humming away at 3-D CAD and trying to convince middle man-
agers that it really was the way to go. And those same designers had actually not
beaten me to a pulp! Instead, they taught me how things worked in the real world.
Together we pumped out a whole bunch of new product, and now there are some
construction sites out there that are hopefully benefiting from our little experi-
ment with CAD.
Since I had previously written a book on ISO 9001 (that’s another long
story), I figured I may as well share what I had learned about CAD with the rest
of the world. I guess I have some teacher gene that says I must share what I know
iii
iv Preface
for the betterment of society. I do hope this book is helpful to you, and with any
luck, you will learn to stop worrying and learn to love your CAD system. And
even though little fun is to be had at most workplaces anymore, I hope you will at
least find that 3-D CAD can be fun.
Of course, this really important book that I read every day has a story that
ends with the moral “of those to whom much is given, much is expected.” I, for
one, certainly have been given much. First, I have been blessed to have been born
and raised in the United States of America. It’s not a perfect country, but there is
no other nation in the history of the world that comes close to its ability to let
people like me breathe free and find their own best way to serve. Secondly, I have
been given the best family a man could hope and pray for. Sharon, Melissa, Jen-
nifer, Michael, and Christina were kind enough to let me take the time to do an-
other book. Thanks, guys.
I must express my thanks to some of those folks that helped me learn about
this CAD-thingy. Thanks especially to Doug Beckner, Vince Bernabe, and Mike
Miller at Grove. I think they actually understood what I was talking about! We
implemented the I-DEAS® Master Series CAD system from SDRC (now EDS),
so I thank them for their support over the years, too. In particular, thanks to their
tech support people under Ron Hickman, Barry Ratihn of their post-sales group,
and Rick Miller of their training staff. I also thank Grove’s IT department and its
latest CAD-burdened victim (I mean employee), Brett Cox. I am not positive, but
I think CAD is no good if there are no computers to run it on. Finally, I thank my
boss, Ralph Kegerreis, who actually let me get away with all of this. Thanks,
Ralph.
Well, there you have it. Have fun.
Steve Schoonmaker