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table d. resistivity data for random and aligned buckypaper PDF

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Florida State University Libraries Electronic Theses, Treatises and Dissertations The Graduate School 2003 Preparation and Characterization of Magnetically Aligned Carbon Nanotube Buckypaper and Composite Kadambala Ravi Shankar Follow this and additional works at the FSU Digital Library. For more information, please contact [email protected] THE FLORIDA STATE UNIVERSITY COLLEGE OF ENGINEERING PREPARATION AND CHARACTERIZATION OF MAGNETICALLY ALIGNED CARBON NANOTUBE BUCKYPAPER AND COMPOSITE By KADAMBALA RAVI SHANKAR A Thesis submitted to the Department of Industrial Engineering in partial fulfillment of the requirements for the degree of Master of Science Degree Awarded: Fall Semester, 2003 The members of the Committee approve the thesis of Kadambala Ravi Shankar defended on November 10, 2003 Zhiyong Liang Professor Directing Thesis Ben Wang Committee Member Chuck Zhang Committee Member Approved: Ben Wang, Chair, Department of Industrial Engineering Ching-Jen Chen, Dean, FAMU-FSU College of Engineering The Office of Graduate Studies has verified and approved the above named committee members ii ACKNOWLEDGEMENTS I would like to express my sincere gratitude and thanks to Dr. Zhiyong Liang, for his extensive support through out the program and his guidance as both advisor and friend. I would also like to thank my committee members, Dr. Ben Wang and Dr. Chuck Zhang for their suggestions and assistance during the preparation of this thesis. A sincere appreciation goes to all my co-workers of Florida Advanced Center for Composite Technologies (FAC2T) especially Philippe Gonnet, Michael Wang, Kevin Barefield, Maria Roquer and Yu-Hsuan Liao for their help and meaningful contribution to this thesis. Finally, I would like to thank my parents, my sister and my friends for their encouragement and support throughout my life and education. iii TABLE OF CONTENTS LIST OF TABLES…………………………………………………………………… vii LIST OF FIGURES………………………………………………………………….. ix ABSTRACT…………………………………………………………………………. xvi MOTIVATION AND OBJECTIVES………………………………………………... 1 1.1 Introduction…………………………………………………………………... 1 1.2 Motivation…………………………………………………………….……... 2 1.3 Technical Challenges of Nanotube Based Nanocomposites..……………….. 4 1.4 Research Objectives 6 LITERATURE REVIEW…………………………………………………….……… 7 2.1 Self-Organized Ribbons of Aligned Carbon Nanotubes……………………. 7 2.2 A Simple Spinning Process to make Nanotubes Fibers…………………….. 9 2.3 Aligned Carbon Nanotubes Arrays Formed by Cutting a Polymer Resin- 11 Nanotube Composite………………………………………………………... 2.4 Direct Synthesis of Long Single-Walled Carbon Nanotube Strands………… 13 2.5 In-plane-Aligned Membranes of Carbon Nanotubes……………………….. 14 2.6 Synthesis of Large Arrays of Well-Aligned Carbon Nanotubes on Glass…... 18 2.7 Conclusion…………………………………………………………………… 20 MAGNATICALLY ALIGNED NANOTUBE BUCKYPAPERS…………………. 21 3.1 Buckypapers ………………………………………………………………… 21 3.1.1 SWNT suspension…………………………………………………….. 21 3.1.2 Filtration…………………………..………………………………….... 24 3.2 Magnetically Aligned Buckypaper………………………………………….. 27 3.2.1 Experimental Set-up..………………………………………………….. 27 3.2.2 Experiment………………………..………………………………….... 28 3.2.3 Cylindrical Filter Design………………………………………………. 31 3.2.3.1 Design…………………………………………………………. 31 3.2.3.2 Parts……………………………………………………………. 32 3.2.3.3 Filter assembly and membrane attachment……………………. 33 CLEANING ALIGNED NANOTUBE BUCKYPAPERS…..…….…….………….. 38 iv 4.1 Cleaning Procedure for the Buckypaper using Isopropyl Alcohol…………... 38 4.2 Testing Procedure for Cleaning the Buckypaper using Infrared Spectroscopy 38 4.2.1 Principle…………………………….……………………………….…. 39 4.2.2 Sample Preparation using the KBr Pellet Method…….….……………. 39 4.2.3 Experimental Procedure…………………………….………………….. 40 4.2.4 Result and Analysis……………………………………...…………….. 40 ALIGNED NANOTUBE BUCKYPAPER COMPOSITES….……………….…….. 48 5.1 Resin infusion system…………………………………………………...…… 48 5.1.1 Diluting Resin…………..………………………………………...….… 49 5.1.2 Infusion Resin…………………………………………...……………... 50 5.1.3 Vacuuming Buckypaper……………………………………………….. 50 5.1.4 Mold assembling………………………………………………….….… 51 5.1.5 Hot pressing………………………………………………………...….. 52 5.1.6 De-molding…………………………………………………………...... 53 CHARACTERIZATION OF RANDOM AND ALIGNED NANOTUBE 53 BUCKYPAPERS….…………………………………………………………………. 6.1 Preliminary Analysis……………………………………………………….... 53 6.2 Atomic Force Microscopy (AFM) Analysis…………………………………. 54 6.3 Scanning Electron Microscope (SEM) Analysis…………………………….. 55 6.4 Permeability Measurement…………………………………...……………… 58 6.5 Summary 60 THEORETICAL CALCULATIONS FOR RANDOM AND ALIGNED 61 NANOTUBE BUCKYPAPER COMPOSITES…………….…………………….…. 7.1 Critical Length of Nanotube/Epoxy Composite…………………………...… 62 7.2 Composite Modulus of Nanotube/Epoxy Composite……………………...… 63 7.3 Composite Modulus of a Standard Short-Fiber Composite………………….. 65 7.4 Assumptions to Calculate the Composite Modulus of Random and Aligned Discontinuous Nanotubes/Epoxy………...………………………………...… 66 7.5 Composite Modulus of Random and Aligned Discontinuous Nanotubes/Epoxy…………………………………………………………….. 67 7.6 Composite Modulus of Random and Aligned Discontinuous Nanotube Ropes/Epoxy………………………………………………………….…….... 72 7.7 Summary…………………………………………………………………...… 79 CHARACTERIZATION OF RANDOM AND ALIGNED BUCKYPAPER 79 COMPOSITES….…………………………………………………………………. 8.1 Scanning Electron Microscope (SEM) Analysis...………………………… 80 8.1.1 Random Buckypaper Composite…………………………………….. 80 8.1.2 Aligned Buckypaper Composite……………………………………... 82 8.2 Dynamic Mechanical Analysis………………………………..…………… 85 8.2.1 Random Buckypaper Composite…………………………………….. 85 8.2.2 Aligned Buckypaper Composite……………………………………... 87 8.3 Summary 87 RESISTIVITY ANALYSIS OF RANDOM AND ALIGNED BUCKYPAPERS 92 v AND COMPOSITES……………………………………………………………….... 9.1 Method……………………………………………...……………………...… 93 9.2 Experimental Set-up………………………………………..……………...… 94 9.3 Experiment……………………………………………………………..…….. 97 9.4 Results………..…………………………………………….………………… 98 9.4.1 Resistivity Analysis for Reference Sample………………………...….. 98 9.4.2 Resistivity Analysis for Aligned Buckypaper…………………………. 99 9.4.2.1 Influence of SWNT suspension concentration………………… 102 9.4.2.2 Influence of magnetic field strength…………………………… 105 9.4.2.3 Influence of the type of surfactant on resistivity of the buckypaper…………………………………………………….. 109 9.4.2.4 Influence of the sonication time……………………………….. 112 9.4.3 Comparison of Experimental Results………………………………….. 114 9.5 Summary 116 CONCLUSION………………………………………………………………………. 115 APPENDIX A Results of Magnet Time from 5/21/03 to 5/30/03……………….….. 119 APPENDIX B SEM Images of Aligned Buckypapers………...….…..…………….. 121 APPENDIX C DMA Analysis for Random and Aligned Buckypaper Composites… 125 APPENDIX D Resistivity Data for Random and Aligned Buckypapers…………... 127 APPENDIX E Slope of Voltage vs. Current for Aligned Buckypapers……………. 138 APPENDIX F Resistivity Measurements of Random and Aligned Buckypaper 152 Composites………………………………………………………….. REFERENCES……………………………………………………………………… 154 BIOGRAPHICAL SKETCH………………………………………………………… 158 vi LIST OF TABLES 2.1. Comparison of magnetic susceptibilities ……………………………………… 15 3.1. Facilities and materials for the experimental setup of NBP preparation………. 26 3.2. Various experiments performed in the NHMFL under 15~25 T magnetic fields 30 3.3.The various aligned alignment experiments performed in the NHMFL………... 35 3.4. Various alignment experiments performed in the NHMFL……………………. 36 4.1. Vibrational frequencies for molecules…………………………………………. 41 5.1. Facilities and materials for the experimental setup of composite processing….. 48 6.1. Permeability data for random and aligned buckypaper………………………… 59 7.1. Composite modulus of random discontinuous and aligned discontinuous carbon fibers with respect to increase in fiber weight content…………………. 66 7.2. Composite modulus of random discontinuous and aligned discontinuous SWNTs with respect to increase in nanotube weight content…………………... 68 7.3. Composite modulus of random discontinuous and aligned discontinuous SWNTs with respect to increase in aspect ratio………………………………... 70 7.4. Composite modulus of random discontinuous and aligned discontinuous SWNT ropes with respect to increase in aspect ratio…………………………... 73 7.5. Composite modulus of random discontinuous and aligned discontinuous SWNT ropes with respect to increase in fiber weight content..………………… 75 7.6. Composite modulus of random discontinuous and aligned discontinuous SWNT ropes with respect to increase in diameter of the nanotube rope……….. 77 8.1. Storage modulus of random and aligned buckypaper composites……………... 85 vii 9.1. List of equipments for resistivity measurements………………………………. 95 9.2. Resistivity of copper film samples…………………………………………….. 98 9.3. Resistivity and anisotropy of sample A-4-18………………………………….. 99 9.4. Anisotropy and resistivity of various sample based on the concentration of the SWNT suspension……………………………………………………….. 103 9.5. Resistivity of various samples based on the magnetic field strength………….. 106 9.6. Resistivity of various samples based on the type of surfactant and sonication time……………………………………………………………….… 109 9.7. Comparison of experimental results…………………………………………... 115 A. Results of magnet time from 5/21/03 to 5/30/03………………………………. 119 C. Resistivity data for random and aligned buckypaper………………………….. 125 D. DMA analysis for random and aligned buckypaper composites……………… 127 F. Resistivity measurements of random and aligned buckypaper and composites 152 viii LIST OF FIGURES 2.1. Photographs of beakers and schematic diagrams showing the growth direction of the nanotube ribbons. (a) Perpendicular to and (b) parallel to the bottom of the beaker…………………………………………………………………..…… 8 2.2. SEM images of a ribbon that consists of aligned carbon nanotubes. (a) Cross section of the nanotube ribbon.(b) Bent ribbons…………………….. 9 2.3. Schematic drawing of the experimental set-up used to make nanotubes ribbons 10 2.4. Optical micrographs of a nanotube ribbon observed between crossed vertical and horizontal polarizers……………………………………………………….. 10 2.5. Low-magnification TEM image from a slice 950 nm thick) with a distribution of nanotubes.…………………………………………………………………… 12 2.6 (a) low-magnification TEM image from a pure nanotube sample in a 80 mm thick film. (b) and (C) images at higher magnification showing local areas of films with perfectly parallel and separated nanotube arrays…………………. 12 2.7. Optical image showing a human hair and two as-grown SWNT strands…….. 13 2.8. (a) Low-magnification SEM image of a long SWNT strand.(b) High-resolution SEM of an array of SWNT ropes peeled from the strand. (c) HRTEM image of a top view of a SWNT rope……………………………………………………. 14 2.9. Transmitted light signal (mv) as a function of magnetic field………………… 16 2.10. Peak-to-peak modulation amplitude, as a fraction of average transmittance, vs. field for unmodified SWNTs (circles)………………………………….… 17 2.11. In-plane-aligned assembly of SWNTs……………………………………….. 18 2.12. (a) SEM micrograph of carbon nanotubes aligned perpendicular to the substrate over large areas; (b) Enlarged view of (a) along the peeled edge showing diameter, length, straightness,and uniformity in height, diameter, and site density………………………………………………………………. 19 ix

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2.3 Aligned Carbon Nanotubes Arrays Formed by Cutting a Polymer Resin- 4.2.2 Sample Preparation using the KBr Pellet Method… . Optical image showing a human hair and two as-grown SWNT strands…….. 13 floating catalyst method in a vertical furnace [24], where n-hexane is catalytically.
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