Surface Modification Technologies Volume 15

337 Pages·2002·11.066 MB·English

by  ASM International, M. Jeandin, J. J. Stiglich

Surface Modification
Technologies XV

Surface Modification
Technologies XV
Proceedings of the Fifteenth International Conference on
Surface Modification Technologies
held in Indianapolis, Indiana
November 5-8,2001
Editors (Proceedings)
T. S. Sudarshan
Materials Modification Inc.
2721-D, Merrilee Drive
Fairfax, VA 22031
J.J. Stiglich
Advanced Materials and Processes
P.O.Box 809.,91 Adams Way
Breckenridge, CO 80424
M. Jeandin
Ecole des Mines de Paris
Centre des Materiaux P.M.FOURT
B.P.87, 91003 Evry Cedex, France
ClJ
MANEY
The Materials
for the Institute of Materials Information Society
Copyright? 2002
by
ASM International" and The Institute ofMaterials
All rights reserved
No part of this book may be reproduced, stored in aretrieval system, or transmitted, in any form orby any means, electronic, mechanical,
photocopying, recording, or otherwise, without the written permission of the copyright owner.
First printing, March, 2002
This book is a collective effort involving technical specialists. It brings together a wealth of information from worldwide sources to help
scientists, engineers, and technicians solve current and long-range problems.
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IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
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Library of Congress Cataloging-in-Publication Data.
Surface Modification Technologies, Volume 15
Includes bibliographical references and index.
ISBN 0-87170-760-8
ASM International"
Materials Park, OR 44073-0002
Published in cooperation with
Maney Publishing
for The Institute ofMaterials
1Carlton House Terrace, London SWI Y 5DB, U.K.
10MISBN 1-902653-57-2
Maney Publishing B0781
Typeset, printed, and bound in India by:
Emptek Inc., 70 Littles Road, Scarborough, Ontario MIB 5E2, Canada
Contents
Foreword ix
Thermally Sprayed Materials 1
The PROTAL Process: An Economical Alternative for Producing a Clean Interface in a
Thermal Spraying Application 3-7
GERARDBARBEZAT
Application of In-Process Reaction to the Fabrication of MgAI20 /AI-Si Composite Coating by
4
HVOF Spraying 9-18
Y. TSUNEKAWAI,. HAMANAKAM, . OKUMIYAY, . JUNG,and M. FUKUMOTO
Wear Resistant Coatings 19
Finite Element Modeling of Coating Architectures for Aluminum Die Casting 21-27
S. CARRERA,G.G.W. MUSTOE,D. ZHONG,and J.J. MOORE
Synthesis of Superlow Friction Carbon Films from Hydrogen Rich Acetylene Plasmas 29-36
A. ERDEMIR,O.L. ERYILMAZM, .K. IWMANLI, and G. FENSKE
Use of Advanced Soft-Metal Engineered Surfaces to Control Galling of Carbon Steel Bolts in
Gasketed Joints at Elevated Temperatures 37-44
DANIELN. HOPKINS,CRAIGD. HARRINGTONa,nd TALIVALDISSPALVINS
Fabrication and Characterization of TiB2 I TiC and Tungsten Co-Sputtered Wear Resistant Coatings 45-52
F. KUSTAS,B. MISHRA,and J. ZHOU
Structure and Mechanical Properties of Magnetron Sputtered Coatings in
the Ni-AI-N Ternary System 53-61
r.r.
D. ZHONG, MOORE,G.G.W. MUSTOE,E. SUITER,B. MISHRA,and J. DISAM
Correlation of Nitrogen Gas Processing Level to Structural and Tribological Properties of
MoS ffiIN Solid Lubricated Coatings 63-75
2
A. WOOLVERTONand J.J. MOORE
Characterization of Industrial Surfaces with Scanning Probe-Based Techniques 77
Analysis of Composite Surfaces with the Atomic Force Microscope: A Problem Solving Approach 79-86
DONALDA. CHERNOFF
Characterization of Industrial Coatings with Atomic Force Microscopy 87-99
NEMIC. JAIN
Study by Atomic Force Microscopy: Effect of the Doping Anion on the Surface
Morphology of Polypyrrole Films 101-107
T. HERNANDEZ-PEREZM, . MORALES,N. BATINA,J. CAMPOS,and M. SALMON
Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM):
Complementary Techniques for High Resolution Surface Investigations 109-118
P. RUSSELL,D. BATCHELORa,nd J. THORNTON
vi Surface Modification Technologies XV
Electrodeposition of Polypyrrole on Aluminum Alloy 119-126
X.F. YANG,D.E. TALLMAN,S.G. CROLL,and G.P. BIERWAGEN
New Technology in Atomic Force Microscopy (AFM) for Faster Scanning Speeds and
Shorter Time-to-Result 127-131
F. MICHAELSERRY
Surface Treatments for Corrosion and Joining 133
Formation of Bilayer Polypyrrole-Polyaniline Composite Coating for Corrosion
Protection of Steel 135-142
TAMERUYAR,RAMAKRISHNANRAJAqOPALANa,nd JUDEO. IROH
Corrosion Protection of Al 2024- T3 by Particulate Filled Conducting Polymer Coatings 143-151
YANRONGZHU, KUNALSHAH,and JUDEO. IROH
Experimental Determination of Interactions Between Molten Aluminum and Selected
Die Coatings for Aluminum Pressure Die Casting 153-157
KURTKEARNS
Processing of Coatings 159
Laser Peening: Current Status and Future Outlook 161-171
DAVIDF. LAHRMAN,RICHARDD. TENAGLIA,and ALLANH. CLAUER
Iron Aluminide Based Coating Deposited by High Energy Density Processes 173-182
ARVINDAGARWAL
Interfacial Adhesion of Laser Clad Functionally Graded Materials 183-192
J.TH.M. DE HOSSON,Y.T. PEl, and V. OCELiK
Characterization of Coatings 193
Stability and Oxidation Resistance of Novel Metallic Fibers 195-201
W. FEI, S.C. KUIRY,S. SEAL,K. SCAMMON,and N. QUICK
Controlled Superficial Cracking of the Substrate to Enhance Adhesion of
Plasma Sprayed Coatings 203-213
M. JEANDIN,S. HEDACQ,J.P. BEAULIEU,F. BORIT,and V. GUIPONT
Residual Stresses in MoN and M0N Coatings Deposited by Arc PVD on High Speed
2
Steel Substrate 215-223
C. SARIOGLU,U. DEMIRLER,M. KURSATKAzMANLI,and M. URGEN
A Study of Grain Boundary Precipitation During Plasma Nitriding of Steel 225-231
M. TIER,A.V. Dos SANTOS,C.A. KUHNEN,T.R. STROHAECKERa,nd J.C. KRAUSE
Replacement of Chromium and Cadmium 233
Overview of Alternative Technologies for Chromium and Cadmium 235-244
KEITHO. LEGG
Surface Modification Technologies XV vii
Role of Electroplated Chromium on the Corrosion Resistance of Decorative
Thin Film Coatings 245-252
B. MISHRAand WILLIAMK. GRANT
Eco-Friendly Chromium and Cadmium Dry Plating 253-263
MANDARSUNTHANKARand DAN STOREY
Evaluation of Aluminum-Manganese as a Cadmium Replacement 265-273
MICHAELJ. KANE, CRAIGMATZDORF,JIM GREEN,and ERINBECK
Zinc-Tin: A Versatile Alternative to Cadmium for Brush Plating Applications 275-283
CHRISTOPHERJ. HELWIG
Posters ~ 285
Hardening of Metallic Surfaces by Diffusion Processes
(with and without Reaction) 287-297
M.BRITCHI,M. OLTEANU,DAN GHEORGHE,and MIHAl BRANZEI
Vitroceramic Oxidic Systems as Coatings on Pure Titanium
(Biomedical Substrates) 299-306
M. BRITCHI,G. JITIANU,M. OLTEANU,D. CRISAN,A. MARCU, and P.NITA
Modification of Oxide Thermal Barrier Coatings Deposited on a Superalloy
by Laser-Beam Radiation 307-318
KRYSTYNAKOBYLANSKA-SZKARADEK
SUbject Index 319-324
Author Index 325
Fifteenth International Conference on
Surface Modification Technologies
Indianapolis, Indiana
November 5-8, 2001
Organizing Committee
T.S. Sudarshan J.J. Stiglich
Materials Modification Inc. Advanced Materials and Processes
2721-D, Merrilee Drive P.O. Box 809, 91 Adams Way
Fairfax, VA22031 Breckenridge, CO 80424
M. Jeandin
Ecole Nationale Superieure des Mines de Paris
Centre des Materiaux P.M. Fourt
B.P. 87, 91003 Evry Cedex, France
Organized by
ASM International, Materials Park, OR
Co-Sponsored by
The Institute of Materials, London, U.K.
Foreword
The Fifteenth (15th International Conference on Surface Modification Technologies was hosted by
)
"ASM International" and held in Indianapolis, Indiana, between 5th and 8th ofNovember, 2001. Due to the
incidents of September 11 2001 international travel was severely restricted and several papers were
th,
withdrawn due to the uncertainity in people's minds about their safety and the love of family. Over 11
countries were represented at this meeting and this proceedings is a complete compilation of all the papers
that were presented. The meeting was co-sponsored by Institute of Materials (IOM),_U.K., and the
proceedings is co-published by ASM and 10M.
The papers in this proceedings reflect significant work by the authors and was unfortunately
diminished by the poor audiences due to the tragic events. The dedication of the authors and the session
chairs inpulling offtheir individual sessions must be commended under thedifficult anduncertain atmosphere
that prevailed throughout this meeting. The papers included in these proceedings were peer reviewed and
corrected prior to publication. We would like to thank the numerous reviewers for their time, patience and
assistance.
We would also like to acknowledge the generous use of the communication facilities and the time
released by our employers in the compilation of this volume that ensured its publication.
T.S. Sudarshan
Materials Modification Inc.,
2721-D, Merrilee Drive
Fairfax, VA 22031
J.J. Stiglich
Advanced Materials and Processes
P.O. Box 809, 91 Adams Way
Breckenridge, CO 80424
M. Jeandin
Ecole des Mines de Paris
Centre des Materiaux P.M. FOURT, B.P. 87
91003 Evry Cedex, France