Structural analysis and design of process equipment

482 Pages·2019·26.749 MB·English

by  Farr, James R., Jawad, Maan H

StructuralAnalysisandDesignofProcessEquipment

Structural Analysis and Design of Process Equipment
MaanH.Jawad
JamesR.Farr
ThirdEdition
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vii
Contents
PrefacetotheThirdEdition xv
PrefacetotheSecondEdition xvii
PrefacetotheFirstEdition xix
Acknowledgements xxi
PartI BackgroundandBasicConsiderations 1
1 HistoryandOrganizationofCodes 4
1.1 UseofProcessVesselsandEquipment 4
1.2 HistoryofPressureVesselCodesintheUnitedStates 4
1.3 OrganizationoftheASMEBoilerandPressureVesselCode 6
1.4 OrganizationoftheANSIB31CodeforPressurePiping 6
1.5 SomeOtherPressureVesselCodesandStandardsintheUnitedStates 6
1.6 WorldwidePressureVesselCodes 7
References 7
FurtherReading 7
2 SelectionofVessel,Specifications,Reports,andAllowableStresses 10
2.1 SelectionofVessel 10
2.2 WhichPressureVesselCodeisUsed 10
2.3 DesignSpecificationsandPurchaseOrders 10
2.4 SpecialDesignRequirements 11
2.5 DesignReportsandCalculations 11
2.6 MaterialsSpecifications 11
2.7 DesignDataforNewMaterials 11
2.8 FactorsofSafety 12
2.9 AllowableTensileStressesintheASMECode 12
2.10 AllowableExternalPressureStressandAxialCompressiveStressintheASMEBoiler
andPressureVesselCode 13
2.11 AllowableStressesintheASMECodeforPressurePiping 14
2.12 AllowableStressinOtherCodesoftheWorld 14
2.12.1 EuropeanUnion(EN)Countries 14
2.12.2 JapaneseCode 15
2.12.3 People’sRepublicofChina 15
2.12.4 IndianCode 15
2.12.5 AustralianCode 16
References 16
3 StrengthTheories,DesignCriteria,andDesignEquations 18
3.1 StrengthTheories 18
3.2 DesignCriteria 18
viii Contents
3.3 DesignEquations 19
3.4 Stress–StrainRelationships 19
3.5 Strain–DeflectionEquations 20
3.6 Force–StressExpressions 22
References 23
FurtherReading 23
4 MaterialsofConstruction 26
4.1 MaterialSelection 26
4.1.1 Corrosion 26
4.1.2 Strength 26
4.1.2.1 SpecifiedMinimumYieldStress 27
4.1.2.2 SpecifiedMinimumTensileStress 28
4.1.2.3 CreepRate 28
4.1.2.4 RuptureStrength 28
4.1.3 MaterialCost 30
4.2 NonferrousAlloys 31
4.2.1 AluminumAlloys 31
4.2.1.1 Annealing 31
4.2.1.2 Normalizing 31
4.2.1.3 SolutionHeatTreating 31
4.2.1.4 Stabilizing 31
4.2.1.5 StrainHardening 31
4.2.1.6 ThermalTreating 32
4.2.2 CopperandCopperAlloys 32
4.2.3 NickelandHigh-NickelAlloys 32
4.2.4 TitaniumandZirconiumAlloys 33
4.3 FerrousAlloys 34
4.3.1 CarbonSteels 34
4.3.2 Low-AlloySteels 34
4.3.3 High-AlloySteels 34
4.3.3.1 MartensiticStainlessSteels 34
4.3.3.2 FerriticStainlessSteels 34
4.3.3.3 AusteniticStainlessSteels 34
4.4 HeatTreatingofSteels 35
4.4.1 Normalizing 35
4.4.2 Annealing 35
4.4.3 PostweldHeatTreating 35
4.4.4 Quenching 35
4.4.5 Tempering 35
4.5 BrittleFracture 35
4.5.1 CharpyV-NotchTest(C ) 36
v
4.5.2 Drop-WeightTest(DWT) 37
4.5.3 FractureAnalysisDiagram(FAD) 37
4.5.4 TheoryofFractureMechanics 39
4.5.5 RelationshipBetweenK andC 41
IC V
4.5.6 HydrostaticTesting 42
4.5.7 FactorsInfluencingBrittleFracture 42
4.5.8 ASMEPressureVesselCriteria 43
4.6 HydrogenEmbrittlement 50
4.7 NonmetallicVessels 50
References 50
FurtherReading 51