' Final Design Report Remedial Action Subarea wIrtI£ documents collect;CJ 1 A Reach n r i! Streamside Tailings Operable Unit A,CN T rary Tsis | sJfav| Silver Bow Creek/Butte Area NPL Site HELENA’ M0NrANA 59520 Preparedfor: Montana Department ofEnvironmental Quality Mine Waste Cleanup Bureau MT Helena 59620 And U.S. EnvironmentalProtection Agency 301 S. Park Drawer 10096 MT Helena 59626-0096 Preparedby: Maxim Technologies, Inc. Inter-Fluve, Inc. P.O. Box 4699 25 North Wilson, Suite 5 Helena Montana 59604 Bozeman Montana 59715 Bighorn Environmental Reclamation Research Unit 305 West Mercury 106 Linfleld Hall Butte, Montana 59701 Montana State University Bozeman, Montana 59717- 0290 June 1999 Approved: Date: l 9 Approved: Pat c c c Approved: Date: } ) ) } Rosemary Rowe, Environmental Scientist, EPA, Region VIII Digitized by the Internet Archive 2015 in https://archive.org/details/streamsidetailin1999maxi TABLE OF CONTENTS 1.0 Rage INTRODUCTION 1 PURPOSE AND OBJECTIVES 1.1 1 1.2 SITE DESCRIPTION 2 . 1 .3 AGENCY DESIGN ACTIVITIES 5 1.3.1 Field Data Collection 5 1.3.2 Stream Channel Studies 7 1.3.3 Mine Waste Relocation Repository Alternatives Evaluation 8 1.3.4 Railroad Material Remediation Conceptual Design 9 2.0 1.3.5 Pilot Test 9 1.3.6 Material Procurement and Utility Relocation 10 1.4 REPORT ORGANIZATION 10 SUMMARY OF SELECTED DESIGN 11 GROUNDWATER DEWATERING 2.1 11 2.2 STREAM DIVERSION AND DEWATERING 12 2.3 TAILINGS/IMPACTED SOILS REMOVAL 12 2.4 IN-STREAM SEDIMENTS REMOVAL 13 2.5 CONSTRUCTION HAUL ROUTES 14 2.6 MINE WASTE RELOCATION REPOSITORY 14 2.7 LIME RESOURCES 15 3.1 2.8 CHANNEL AND STREAMBANKS RECONSTRUCTION 15 2.9 BRIDGES/STREAM CROSSINGS 16 2.10 BORROW AREA 17 2.1 1 FLOODPLAIN RECONSTRUCTION 17 2.12 REVEGETATION 17 2.13 RAILROAD MATERIALS REMEDIATION 18 3.2 3.0 REMEDIAL DESIGN ELEMENTS 19 GROUNDWATER DEWATERING 19 3.1.4 Design Components 20 3.1.4.1 Sediment Detention Ponds 20 3.1.4.2 Dewatering Trenches 20 STREAM DIVERSION AND DEWATERING 21 3.2.1 Objectives 21 3.2.2 Design Criteria 22 3.2.3 SupportingData 23 3.2.4 Design Components 23 3.2.4.1 Diversion and Diversion Channel 23 Diversion.Headworks 23 Diversion.Channel 24 Diversion Channel Lining 25 A Piper rcb Culvert 26 Diversion Channel Outflow 26 3.2.4.2 Haul Road Crossings 26 i TABLE OF CONTENTS (continued) Page 3.2.4.3 Dewatering ofthe Existing Channel 27 3.2.4.4 Incidental Dewatering 27 3.3 TAILINGS/IMPACTED SOILS REMOVAL 27 28 3.3.2 Design Criteria 28 29 3.3.4 Design Components 29 3.3.4.1 Determination ofExcavation Surface 29 3.3.4.2 Determination ofOver-Excavation Factor 32 3.3.4.3 Verification ofTailings/Impacted Soils Removal 33 3.3.4.4 Determination ofSaturated Materials 33 3.3.4.5 Volume Determination 34 3.4 IN-STREAM SEDIMENTS REMOVAL 34 3.4.1 Objectives 34 3.4.2 Design Criteria 35 3.4.3 Supporting Data 35 3.4.4 Design Components 35 3.4.4.1 Excavation ofIn-Stream Sediments 35 3.4.4.2 Disposal and Treatment ofContaminated Sediments 36 3.5 37 37 37 37 38 3.5.4.1 Haul Road Design 38 3.5.4.2 Stream, Diversion Channel, and Utility Crossings 38 3.5.4.3 Traffic Control 39 3.6 MINE WASTE RELOCATION REPOSITORY 39 3.6.2 Siting and Design Criteria 40 3.6.3 Supporting Data 41 3.6.4 Design Components 41 3.6.4.1 Site Selection 41 3.6.4.2 Mine Waste Characteristics and Repository Capacity 42 3.6.4.3 Waste Handling, Amendment and Placement 43 3.6.4.4 Soil Cover 43 3.6.4.5 Erosion 44 3.6.4.6 Runon, Runoffand Sediment Control 44 3.6.4.7 Geotechnical Evaluation 44 3.6.4.8 Hydrogeology 45 3.6.4.9 Groundwater Quality 45 3.6.4.10 Access Road 45 3.6.4.11 Topography 45 3.6.4.12 End Land Use 45 li TABLE OF CONTENTS (continued) Eage 3.7 LIME RESOURCES 46 . 3.7.1 Objectives 46 3.7.2 Design Criteria 46 3.7.3 Supporting Data 47 3.7.4 Design Components 47 3.7.4.1 Lime Amendment Sources 47 3.7.4.2 Lime Amendment Quality and Quantity 47 3.7.4.3 Lime Application Rates 47 3.7.4.4 Lime Mixing Methods 50 General Lime Mixing 50 Lime Incorporation Methods 50 Liming ofTop Three Feet of Repository 50 Quality Assurance 50 3.8 CHANNEL AND STREAMBANKS RECONSTRUCTION 51 3.8.1 Objectives 51 3.8.2 Design Criteria 51 3.8.2.1 UpperSection ofReach A 52 3.8.2.2 LowerSection ofReach A 53 3.8.4 Design Components 55 3.8.4.1 Channel Bed 56 3.8.4.2 Channel Banks 57 3.9 3.8.4.3 Bank Vegetation 57 Vegetative_Es.tablishment 57 Planting Densities 58 Plant Materials 59 Cuttings 59 Seed 59 Herbaceous Tubelings 60 . Soil Requirements 60 BRIDGE AND STREAM CROSSINGS 61 3.10 3.9.3 Supporting Data 62 3.9.4 Design .Components 62 3.9.4.1 Interstate Bridge Piers and WaterPipeline Support Structures 63 3.9.4.2 Culverts 63 Culvert.CutQffZHeadwalls 63 Embankment and Road Approaches 64 3.9.4.3 Diversion Channel Culvert 64 BORROW AREA 64 3.10.1 Objectives 65 3.10.2 Design Criteria 65 3.10.2.1 Suitability Criteria 65 3.10.2.2 Excavation and Reclamation Criteria 65 iii TABLE OF CONTENTS (continued) Rage 3.11 3.10.4 Design Components 67 FLOODPLAIN RECONSTRUCTION 69 3.11.1 Objectives 69 3.11.2 Design Criteria 69 3.11.3 Supporting Data 70 3.11.4 Design Components 71 3.12 REVEGETATION 72 3.12.1 Objectives 72 3.12.2 Design Criteria 73 3.12.2.1 Hydrologic Component ofRevegetation Habitat Types 73 3.12.2.2 Soil Component ofRevegetation Habitat Types 73 3.12.2.3 ARARs 74 3.12.3 Supporting Data 74 3.12.3.1 Soils 74 3.12.3.2 Hydrology 75 3.12.3.3 Vegetation and Revegetation 75 3.12.4 76 3.13 RAILROAD MATERIALS REMEDIATION 80 3.13.1 Objectives 80 3.13.2.1 Areas PotentiallyAffecting the Remediated Floodplain 81 3.13.2.2 Areas Outside ofthe Operable Unit 81 3.13.3 Supporting Data 81 3.13.4.1 Rock CoverforFloodplain Protection 82 3.13.4.2 Sediment Basins for Off-Site Retention 82 3.14 OTHER CONSIDERATIONS 84 3.14.3 Construction Sequencing 85 3.14.4 Permit Requirements 85 3.14.4.1 Air Quality 86 3.14.4.2 High Hazard Dam 86 3.14.4.3 Floodplain Development 86 3.14.4.4 Burning 86 3.14.4.5 Non-Hazardous and Hazardous Solid Waste Disposal 86 3.14.4.6 Highway Encroachment 86 3.14.4.7 Stream Preservation Act Permit 86 3.14.4.8 Montana Pollutant Discharge Elimination System (MPDES)) 87 3.14.4.9 Weed Control 87 3.14.4.10 Section 404 ofthe Federal Clean WaterAct 87 3.14.4.11 Montana Ground WaterPollution Control System 87 3. 14.4.12 Natural Streambed and Land Preservation Act 310 Permit 87 IV TABLE OF CONTENTS (continued) Page 3.14.4.13 Permit to Appropriate Water 87 3.14.5 Utilities ' 88 3.14.6 Greenway Service District and the Greenway Trail 88 3.14.7 Rocker 88 3.14.8 Roads and Highways 89 3.14.9 Railroads 89 3 14 11 Historic Resource Preservation 89 3 14 1? Fguipment Decontamination 91 3.14.14 Stormwater Management and Erosion Control 92 4.0 ANCILLARY PLANS 95 PERFORMANCE STANDARDS COMPLIANCE PLAN 95 4.1 4.2 OPERATION AND MAINTENANCE PLAN 95 4.3 CONSTRUCTION QUALITY ASSURANCE PLAN 96 4.4 LONG-TERM MONITORING PLAN 96 4.5 INSTITUTIONAL CONTROLS/MANAGEMENT AND MAINTENANCE 96 4.6 INTERIM MONITORING PLAN 96 3.2- 5.0 CONSTRUCTION SCHEDULE 97 3.2- 3.3- 3R.E4-FERENCES 3.6- 3.6- LIST OF TABLES 3.7- 3.7- 3.9-1 Expected Discharge Apportionment at Diversion Channel Headworks 24 2 Diversion Channel Stone Size Gradations 25 3.10-1 Percentage Volume Removed as a Function of Over-Excavation Depth 32 3.10-1 Streambed Sediment Sampling Results 36 3.12-1 Mine Waste Characteristics and Repository Capacity 42 3.13- 2 Metal Concentrations in Leachate Solution from Amended Tailings Material ........ 46 3.13-1 General Characteristics Examined for Lime Amendment Materials 48 2 Lime Requirements for Six Highest Values 49 3.14-1 Estimated Backwater Elevations for Existing and Proposed Culvert Road Crossings . 64 1 Suitability Criteria for Floodplain Backfill Materials 66 2 In-place Densities and Borrow Volume Required 68 1 Summary of Seeding and Planting Acreage 78 1 Summary of Sediment Basins for Treatment of Runofffrom Neversweat and Washoe Railroad Waste Material Areas 83 2 Summary of Slope Stability Analyses for Sediment Basins Treating Runoff from Neversweat and Washoe Railroad Waste Material Areas 84 1 Landowner List - Reach A Remedial Action 90 v TABLE OF CONTENTS (continued) LIST OF FIGURES Figune Nq. 1.2-1 Location and Vicinity Map 3 3.7-1 Lime Requirement (Modified Sobek) 49 5-1 Construction Schedule 98 LIST OF APPENDICES A SPECIAL PROVISIONS AND TECHNICAL SPECIFICATIONS A-1 Special Provisions A-2 Technical Specifications B GROUNDWATER DEWATERING C STREAM DIVERSION AND DEWATERING DATA C-1 Diversion Structure C-2 Diversion Channel C-3 Upstream Reach A Dewatering (Above Diversion Structure) D TAILINGS/IMPACTED SOILS REMOVAL DATA D-1 Test Pit Results Within the Horizontal Extent ofTailings/Impacted Soil D-2 Excavation Depth Calculation D-3 Streambank Contaminant Concentration Data E TRANSPORTATION PLAN AND HAUL ROAD DATA E-1 Transportation Plan E-2 Haul Road Data F MINE WASTE RELOCATION REPOSITORIES DATA F-1 Volume Estimates F-2 Erosion Calculations F-3 Runon Ditches, Runoff Ditches, and Sediment Basins Sizing F-4 Geotechnical Evaluation F-5 Groundwater Quality F-6 Old Highway 10 Correspondence G LIME RESOURCES H CHANNEL AND STREAMBANKS RECONSTRUCTION DATA H-1 Channel and Streambanks H-2 County Road Crossing BORROW AREAS DATA REVEGETATION DATA J K RAILROAD MATERIALS REMEDIATION K-1 Design Calculations for Off-Site Sediment Basins K-2 Field Verification of Contaminated Material Locations and Properties K-3 Rock Cover Volume Estimate for Railroad Materials Remediation L MPDES STORMWATER EROSION CONTROL PLAN vi 0 TABLE OF CONTENTS (continued) LiST OF PLAN SHEETS Sheet No. Cover 1 M2 General Legend and Notes M3 General Site Plan M4a-d Existing Conditions M5a-d Staking Plan M5e Survey Control and Staking Elevations M5f Haul Road Staking Plan (Floodplain Only) M6a-d Groundwater Dewatering Plan M6e Groundwater Dewatering Details M7a-d In-Stream Sediment Removal And Fencing Plan M8 Borrow Area 1 M9a Mine Waste Relocation Repository 2 Existing Site Features M9b Mine Waste Relocation Repository 2 Site Plan - Final Buildout M9c Mine Waste Relocation Repository 2 Site Plan - Reclamation M9d Mine Waste Relocation Repository 2 Sections M9e,f Mine Waste Relocation Repository 2 Details MIOa-d Railroad Materials Remediation MlOe Railroad Materials Remediation Floodplain Protection Details MlOf Railroad Materials Remediation Sediment Basins MIOg Railroad Materials Remediation Sediment Basin Details Mil Transportation Plan 11 Site Plan of Reach A 12-16 Reconstructed Channel and Diversion Channel Plan and Profiles 17-111 Reconstructed Channel Cross-Sections 112 Typical Bank Treatment Details 113 Coir Fabric Installation 114 Fabric Wrapped Lift Assembly 115 Fabric Wrapped Lift Construction Forms 116-122 Diversion Channel Cross-Sections 123 Diversion Structure Details 124 Diversion Channel Details 125 Diversion Channel Outflow and Haul Road Crossing Details 126 County Road Crossing Details 127 Dewatering Cofferdam for Non-Deformable Channel PI Cover Sheet P2-P6 Greenway Trail Alignment P7-P9 Greenway Trail Profile P10 Typical Greenway Trail Details P11 Whiskey Gulch Station Plan P12 Horizontal and Vertical Alignment Data LIST OF ABBREVIATIONS AND ACRONYMS AA Assessment Area AASHTO Amer. Assoc, of State Highway & Transportation Officials ABA Acid-Base Account ARARs Applicable or Relevant and Appropriate Requirements ARCO Atlantic Richfield Company BA Borrow Area BA&P Butte, Anaconda, and Pacific Railroad BMPs Best Management Practice bey bank cubic yard cfs cubic feet per second C3CO3 Calcium Carbonate CaO Calcium Oxide Ca(OH) Calcium Hydroxide 2 CCE Calcium Carbonate Equivalent CEC Cation Exchange Capacity CMP Corrugated Metal Pipe COE U.S. Army Corps of Engineers Comprehensive SAP Comprehensive Sampling and Analysis Plan CWA Clean Water Act cy cubic yard DJ&A Druyvestein, Johnson, and Anderson DNRC Department of Natural Resources ECCE Effective Calcium Carbonate Equivalent EO Executive Order EPA U.S. Environmental Protection Agency ESD Explanation of Significant Differences ft feet FDR Final Design Report FS Feasibility Study HOPE High Density Polyethylene 1-90/15 Interstate 90/15 ICs Institutional Controls IDR Intermediate Design Report Ibs/A pounds per acre Ibs/cft pounds per cubic foot Ibs/ft2 pounds per square foot LAO Lower Area One LKD Lime Kiln Dust mg/Kg milligrams per kilogram mg/L milligrams per liter MEI Mussetter Engineering, Inc. Milwaukee Road Chicago, Milwaukee, and St. Paul Railroad MDEQ Montana Department of Environmental Quality MUTCD Manual on Uniform Traffic Control Devices MWRR Mine Waste Relocation Repository NCP National Contingency Plan viii