Contributions to Management Science Forfurthervolumes: http://www.springer.com/series/1505 Maik Schlickel Strategy Deployment in Business Units Patterns of Operations Strategy Cascading Across Global Sites in a Manufacturing Firm MaikSchlickel Paderborn Germany ISSN1431-1941 ISBN978-3-642-33620-1 ISBN978-3-642-33621-8(eBook) DOI10.1007/978-3-642-33621-8 SpringerHeidelbergNewYorkDordrechtLondon LibraryofCongressControlNumber:2012956158 ©Springer-VerlagBerlinHeidelberg2013 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpartof thematerialisconcerned,specificallytherightsoftranslation,reprinting,reuseofillustrations,recitation, broadcasting,reproductiononmicrofilmsorinanyotherphysicalway,andtransmissionorinformation storageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilarmethodology nowknownorhereafterdeveloped.Exemptedfromthislegalreservationarebriefexcerptsinconnection with reviews or scholarly analysis or material supplied specifically for the purpose of being entered and executed on a computer system, for exclusive use by the purchaser of the work. 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Printedonacid-freepaper Physica-VerlagisabrandofSpringer SpringerispartofSpringerScience+BusinessMedia(www.springer.com) To mywifeClaudiaandmyfamily. Foreword This book empirically examines drivers of productivity improvements in manu- facturing sites, going beyondoperationaldriversof total quality managementand including strategy cascading, leadership styles, and organizational context (i.e., the strategic positioning itself). This endeavor falls within a broader literature of operationsstrategycascading. Inmakingthisattempt,thebookhasseveraladvantages:First,thisbookoffersa systematiccomparisonofninemanufacturingsitesofaglobalautomotivesupplier, so that the fundamental company systems and culture are kept constant, while national culture, leadership style, and the strategic context of each site vary. This allows sharp comparisons.Second, using the differencesacross the nine sites, the rangeof driversconsideredis broaderthan whathasbeen previouslyexaminedin existing book. The conventional wisdom in operations strategy cascading is that top-downapproachesneedtobecombinedwith bottom-upapproaches(especially includingmiddle-levelmanagers)andthatdistributedactivitiesneedtobehorizon- tallycoordinatedacrossvariousorganizationalunitsinordertomaintainalignment. Inthecurrentbook,interestingeffectsofthestrategiccontextandoftheleadership styleofthelocalmanagementteamareintegratedintheeffectsofstrategycascading onperformance. Thus, the book combines a wide set of independent variables, some of them emerging from the data collection rather than pre defined, as existing theories on strategic performance drivers are too incomplete to allow an ex ante definition of variables. The three composite variables are coordination (this corresponds to previousliterature), enabling structuresfor the frontline employees(this has also beenidentifiedin previousstudies),andconsistencyof theverticalcascadingpro- cess(i.e.,whetherthevariousaspectsofcascadingareconsistentwithoneanother and with official statements—this variable has not been identified previously). The leadership style is measured via structured interviews using the Leadership AssessmentQuestionnaireby Ketsde Vries. Finally,improvementperformanceis measuredbasedonarchivaldatafromthecompany’squalitymanagementsystems; three aspects are considered: overall improvement target fulfillment, production vii viii Foreword improvementtargetfulfillment(moreunderthecontrolofthesite),andreductionof non-qualityexpenses. A methodological advantage of the book is its use of multiple methods, combiningqualitativeanalysiswithquantitativeregressionsinordertoincorporate the various variables considered. It is one thing to consider a wide range of variables, both quantitative and qualitative, but it is then a challenge to actually obtain interesting and insightfulresults from such a diverse input. This is another advantageofthisbook—itmanagestoproducesignificantinsights.First,thequality ofthecascadingprocess(asexpressedbythethreecompositeemergentvariables) is indeedassociated with improvementperformance.This is true aggregately,and it is true for the individual variables, but with interesting nuances. Second, the three cascading quality variables are not randomly distributed across the sample of nine sites; rather, they are correlated, producing three clusters: one (advanced, successful)clusterwith“coherent”cascading;onewith“turbulent”cascading;and onein between.This clusteringcomesstrictly outof the data analysis, butis then successfully linked to the strategic positioning, portfolio, and management team history of each site, lending the analysis face value and depth. Thus, the third result suggests that the sites with coherent strategy cascading also tend to have significantly different management styles than the sites with turbulent cascading: the most prominent leadership trait in coherent sites is the “coach,” while the dominanttraitintheturbulentsitesisthe“changecatalyst.”Fourth,causalsystems diagramsrelated to process mastery and profitability distilled from the interviews suggestanotherdeepdifferencebetweencoherentandturbulentsites:theturbulent sites are still fighting for stability in their context, specifically in their assigned productportfoliosandthecomplexityofthese,whilethecoherentsitescanfocuson workforceskills,processknow-howleadingtoprocessmastery,andprofitability. In sum, the results of this book paint a more complex, and thus realistic and relevant, picture of the required breadth of strategy cascading and of its power if it is done effectively. The results are certainly discussed in the companythat was studiedandtheywillalsohaveanimpactontheacademiccommunity. Vallendar,Germany ArndHuchzermeier Cambridge,UK ChristophH.Loch Acknowledgements This book on strategy deploymentin business units constitutes my doctoral book undertakenattheWHU–OttoBeisheimSchoolofManagementintheDepartment ofProductionManagement,whichischairedbyProfessorDr.ArndHuchzermeier. I would like to thank the many people who made this book possible. First of all, I am grateful to my book advisor Professor Dr. Arnd Huchzermeier and to my co-advisor Professor Dr. Christoph H. Loch. I am greatly indebted to ArndHuchzermeierforhisprofessionalsupport,competentadvice,andthoughtful guidancethroughouttheresearchbook. IamespeciallythankfulalsotoChristophLochforhisfruitfulideasconcerning this research book, which he was willing to support at any time with helpful commentsand discussions overnew perspectives.My thanksgo also to Professor Dr.FabianJ.Sting,whospenthoursgivingmeadvicethroughoutthisbook’smany phases.Furthermore,IwishtothankWolf-PeterKolb,whoneverfailedtobeagood listenerandwhomotivatedmeonseveraloccasionsduringthisresearch.Mydeep thanksgo also to Franz-JosefKlegraf,who supportedthis bookfrom the industry pointofviewandtherebymadeitpossible.Itisonlythroughhiseffortsthatitwas possible for the case interviews and leadership questionnaire to be administered acrossthevariouscountriesinwhichthecompanieswerelocated. I givemanythanksto mysister andmyparents.Myparents,HorstandAnette, mademyeducationpossibleandguidedmethrougheveryhighandlow.Mysister Sandrawasalwaysagoodfriendtome.Finally,IthankmybelovedwifeClaudia, who sacrificed countless hourswaiting for me to finish this book.I wish to thank herfromthebottomofmyheart. Paderborn,Germany MaikSchlickel ix
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