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MECHANICAL ENGINEERING THEORY AND APPLICATIONS S S TAINLESS TEEL M , M ICROSTRUCTURE ECHANICAL P M ROPERTIES AND ETHODS A OF PPLICATION ALOKESH PRAMANIK AND ANIMESH KUMAR BASAK EDITORS New York Copyright © 2015 by Nova Science Publishers, Inc. All rights reserved. No part of this book may be reproduced, stored in a retrieval system or transmitted in any form or by any means: electronic, electrostatic, magnetic, tape, mechanical photocopying, recording or otherwise without the written permission of the Publisher. For further questions about using the service on copyright.com, please contact: Copyright Clearance Center Phone: +1-(978) 750-8400 Fax: +1-(978) 750-4470 E-mail: [email protected]. NOTICE TO THE READER The Publisher has taken reasonable care in the preparation of this book, but makes no expressed or implied warranty of any kind and assumes no responsibility for any errors or omissions. No liability is assumed for incidental or consequential damages in connection with or arising out of information contained in this book. The Publisher shall not be liable for any special, consequential, or exemplary damages resulting, in whole or in part, from the readers’ use of, or reliance upon, this material. Any parts of this book based on government reports are so indicated and copyright is claimed for those parts to the extent applicable to compilations of such works. Independent verification should be sought for any data, advice or recommendations contained in this book. In addition, no responsibility is assumed by the publisher for any injury and/or damage to persons or property arising from any methods, products, instructions, ideas or otherwise contained in this publication. This publication is designed to provide accurate and authoritative information with regard to the subject matter covered herein. It is sold with the clear understanding that the Publisher is not engaged in rendering legal or any other professional services. If legal or any other expert assistance is required, the services of a competent person should be sought. FROM A DECLARATION OF PARTICIPANTS JOINTLY ADOPTED BY A COMMITTEE OF THE AMERICAN BAR ASSOCIATION AND A COMMITTEE OF PUBLISHERS. Additional color graphics may be available in the e-book version of this book. Library of Congress Cataloging-in-Publication Data Stainless steel : microstructure, mechanical properties and methods of application / editors, Alokesh Pramanik and Animesh Kumar Basak (Department of Mechanical Engineering, Curtin University, Western Australia, and others). pages cm. -- (Mechanical engineering theory and applications) Includes index. ISBN: (cid:28)(cid:26)(cid:27)(cid:16)(cid:20)(cid:16)(cid:25)(cid:22)(cid:23)(cid:27)(cid:21)(cid:16)(cid:19)(cid:27)(cid:20)(cid:16)(cid:22) (eBook) 1. Stainless steel. I. Pramanik, Alokesh. II. Basak, Animesh Kumar. TA479.S7S676 2015 669'.142--dc23 2015002242 Published by Nova Science Publishers, Inc. † New York CONTENTS Preface vii Chapter 1 Austenite Instability and Precipitation Behavior of High Nitrogen Stainless Steels 1 Izabel Fernanda Machado, Patrícia Almeida Carvalho and Angelo Fernando Padilha Chapter 2 Powder Metallurgy of Stainless Steel: State-Of-The Art, Challenges, and Development 37 Bandar AL-Mangour Chapter 3 Deformation-Induced Martensitic Transformation in Metastable Austenitic Stainless Steels – Introduction and Current Perspectives 81 Peter Hedström and Joakim Odqvist Chapter 4 A Hierarchic Modelling Approach to Phase Separation of Ferrite in Stainless Steels 107 Joakim Odqvist and Peter Hedström Chapter 5 Microstructure and Properties of New Super-Martensitic and Super-Ferritic-Martensitic Stainless Steels 123 S. S. M. Tavares Chapter 6 Metallurgical Aspect of Chemical Pickling and Recent Developments 141 M. R. Hossain Chapter 7 Depassivation and Repassivation Phenomena on Stainless Steel Surfaces in Sliding Contacts 169 Nikitas Diomidis Chapter 8 Ultraprecision Machining of Stainless Steel and Its Applications 183 XinQuan Zhang, Kui Liu and Xiang Dong Liu Chapter 9 Weldability and Machinability of Duplex Stainless Steel 207 A. Pramanik, A. K. Basak, J. Nomani, G. Littlefair, M. N. Islam and V. Anandakrishnan vi Contents Chapter 10 Surface Engineering of Stainless Steel 239 F. Hakami, A. Pramanik, M. N. Islam, A. K. Basak and V. Anandakrishnan Index 273 PREFACE Stainless steel, termed as ‘miracle metal’ is all around us in numerous applications ranging from everyday household items to sophisticated biomedical applications. In earlier days, stainless steel was used to produce the finest, the most durable products that money can buy at that time and was only accessible by the upper class of the society. With time, both the production and the application of stainless steel increase as well as its availability to wider people. The unique combination of corrosion resistance and retention of strength in a range of temperatures, from cryogenic to high temperature, expand the dramatic increase in the use of stainless steel. The discoveries of the stainless steel date back in early 1900’s and still in high demand around the industries. Subsequent research on composition, structure properties and role of alloying elements leads to the discovery of various categories of stainless steel suitable for specific applications. Upon its discovery, the next significant development of stainless steel occurs at mid 1900’s by the development of argon-oxygen decarburization process which leads to the nitrogen alloyed and duplex grade stainless tell. As a result of such significant development and worldwide demand, stainless steel is one of fastest growing segments in metal industries. Taking those facts into accounts, the present initiative ‘Stainless Steel: Microstructure, Mechanical Properties and Methods of Application’ is an attempt to compile the recent developments in the properties, applications and further processing of stainless steel by various surface treatment processes and recent research trends. The present book include the high-tech characterization techniques of stainless steel to address the decomposition behaviour; decomposition –induced transformation to correlated the property- microstructure; powder metallurgy to produce difficult to cast stainless steel components, depassivation/repassivation behaviour, surface treatment as well as wide range of machining techniques to address the need the of machinibility of stainless steel. Animesh Kumar Basak Alokesh Pramanik AdelaideMicroscopy, Department of Mechanical Engineering, the University of Adelaide Curtin University Adelaide, SA, Australia Bentley, WA, Australia September 2014