SAP SCM250 - Production Planning and Detailed Scheduling (SAP APO-PP/DS)

447 Pages·2016·39.46 MB·English

SCM250
Production Planning and Detailed
Scheduling (SAP APO-PP/DS)
mySAP Supply Chain Management
Date
Training Center
Instructors
Education Website
Participant Handbook
Course Version: 2005 Q2
Course Duration: 5 Day(s)
Material Number: 50073800
An SAP course - use it to learn, reference it for work
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About This Handbook
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AboutThisHandbook SCM250
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Contents
Course Overview......................................................... vii
Course Goals...........................................................vii
Course Objectives .....................................................vii
Unit 1: Course Overview .................................................1
Introduction ..............................................................2
Role of APO-PP/DS in Supply Chain Planning .....................5
Unit 2: Master Data ...................................................... 23
CIF Master Data Transfer............................................24
Mass Maintenance of APO Master Data...........................38
Resources .............................................................46
PPM and PDS.........................................................53
Unit 3: Demand Management ......................................... 81
Planned Independent Requirements and Sales Orders.........83
Make-to-stock production............................................90
Make-to-Order Production..........................................114
Enhancements for Demand Management........................131
Unit 4: Production Planning..........................................151
Prerequisites and Basic Settings ..................................153
The Planning Process...............................................161
Heuristics for Material Requirements Planning ..................179
Firming ................................................................202
Enhancements for Production Planning ..........................210
Unit 5: Steps in Production Planning ..............................217
Introduction ...........................................................219
Net Requirements Calculation and Lot-Size Calculation .......222
Source Determination...............................................240
PPM/PDS Explosion and Scheduling .............................254
Pegging ...............................................................272
Setup Times ..........................................................288
Enhancements for Production Planning Steps...................292
Unit 6: Evaluation of Production Planning........................315
Product View .........................................................317
Product Planning Table..............................................326
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Contents SCM250
Product Overview....................................................345
Pegging Overview ...................................................350
Days’ Supplies........................................................353
Alert Management ...................................................357
Unit 7: MRP Areas ......................................................371
Concept of Planning with MRP Areas.............................372
Setting and Executing the Planning using MRP areas..........376
Appendix 1: ...........................................................399
Appendix 2: ...........................................................435
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Course Overview
ThiscoursewillenableyoutounderstandthePP/DSfunctionalityofProduction
PlanningandDetailedSchedulinginSAPSCM(APO).
Sourcesofmoreinformationareindicatedinthiscoursebyanasterisk(cid:147)*(cid:148).
TheinformationinthiscoursereferstothefollowingSAPsoftwarecomponents
andreleases: SAPERPCentralComponent5.0withplug-in2004_01
SAP SCM 4.1
Target Audience
Thiscourseisintendedforthefollowing audiences:
(cid:149) Thiscourseisaimedatprojectteammembersandkeyusersresponsiblefor
theimplementationofproductionplanningwithmySAPSCMusingSAP
APO-PP/DS.
Course Prerequisites
Required Knowledge
(cid:149) SCM200- AdvancedPlanningOverview(APO)
(cid:149) SCM210 - Core Interface APO
Recommended Knowledge
(cid:149) SAPSCM - mySAP SCM Overview
Course Goals
This course will prepare you to:
(cid:149) Describe the options in Production Planning and Detailed Scheduling
(APO-PP/DS)inconnectionwiththeotherelementsinsupplychainplanning
(cid:149) Useforecast-controlledplanningforplanninginaplant
(cid:149) ImplementandexecuteProductionPlanningandDetailedScheduling
(cid:149) Evaluateandprocesstheplanningresultsifrequired
(cid:149) UnderstandtheinterplaybetweenSAPAPOandSAPECCwhenexecuting
planning
Course Objectives
After completingthiscourse, youwillbeable to:
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CourseOverview SCM250
(cid:149) DescribetheProductionPlanningandDetailedScheduling(APO-PP/DS)
options in Supply Chain Planning
(cid:149) Create planned independent requirements and use them for planning in
APO-PP/DS
(cid:149) ConfigureandexecuteProductionPlanningandDetailedScheduling
(cid:149) DescribethebenefitsandfunctionsofthevariousPP/DSplanningmethods
(cid:149) Evaluate the planning result
(cid:149) TransfertheplanningresultstoSAPECCforexecution
SAP Software Component Information
TheinformationinthiscoursepertainstothefollowingSAPSoftwareComponents
and releases:
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Unit 1
Course Overview
Unit Overview
Describethecontentandorganizationalaspectsofthecourse.
SupplychainplanningtakesplaceintheSAPECCand(SCM)APOcomponents.
Plant-specific detailed scheduling is normally preceded by Demand Planning
(DP), from which the planned independent requirements are derived, and by
cross-plant SNP planning, which is used to distribute the requirements in the
procurement network. Based on these requirements, detailed scheduling is
performed in the production plants.
While the(cid:132)standard(cid:148) planning functions are still availablein SAP ECC (ECC
MRP), APO-PP/DS provides additional options for Production Planning and
Detailed Scheduling. However, planning using APO is normally executed in
ECC, which means that the SCM system with APO can only ever be usefully
implementedinconnectionwithECC(oranotherexecutingsystem). Themaster
datarequiredforplanningisalsogenerallytransferredfromECCtoAPO.
Unit Objectives
After completing thisunit, you will beableto:
(cid:149) Place the course in the overall context
(cid:149) DescribetheroleoftheSAPcomponentsECCandSCM(APO)inSupply
Chain Planning
(cid:149) Outline the planning process from rough-cut planning up to detailed
scheduling
(cid:149) Describe the options for requirements planning in connection with both
systems
Unit Contents
Lesson: Introduction...............................................................2
Lesson: Role of APO-PP/DS in Supply Chain Planning......................5
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2005/Q2 ' 2005 SAP AG. All rights reserved.
Unit1: CourseOverview SCM250
Lesson: Introduction
Lesson Overview
Greettheparticipantsandintroducethecoursecontentandobjectives. Familiarize
the participants with the course schedule. Get the participants to introduce
themselves.
Lesson Objectives
After completingthislesson, you will beable to:
(cid:149) Place the course in the overall context
Business Example
Yourcompanyisimplementingproductionplanninganddetailedschedulingusing
APO-PP/DS.YouareusingSAPSCM(APO)inconjunctionwithSAPECC.
TakingthePrecisionPumpCompanyasanexample,youwillfamiliarizeyourself
withthefunctionsinproductionplanninganddetailedscheduling. ThePrecision
PumpCompanyproducesarangeofhigh-techstandardpumps.
After youenterfuturerequirement quantitiesindemandmanagement, youwill
planproductionintheproductionplantintheshort-termhorizon. Theproduction
capacitiesin theplant should not beoverloaded.
Figure 1: Structure of the mySAP SCM Solution
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