Manufacturing and Industrial Engineering Gupta REVERSE SUPPLY R REVERSE SUPPLY CHAINS E V CHAINS ISSU ES AN D ANALYSIS E R Read the Reviews: S “… gives a thorough view of a large number of important issues in reverse E logistics, with detailed surveys, mathematical models, analyses, case studies, and numerical examples. It is self contained for any academician or practitioner S I S S U E S A N D A N A LYS I S interested in reverse logistics, environmentally conscious production, and U reverse/closed-loop Supply Chain Management.” P —Kishore Kumar Pochampally, Southern New Hampshire University, Manchester, USA P L “The main strengths of this text are the following: the quite adequate selection Y of topics to be presented with a view to describing the advances in an ever more growing field of research and industrial applications; the fine combination of C authors who belong to various cultures and backgrounds, and especially; the H excellent record of results, publications in the field, and attention and appreciation received so far by the editor, Professor Gupta. … It is likely to be of use for both A academia and industry practitioners interested in gaining a competitive advance I for their organizations.” N —F.G. Filip, The Romanian Academy, Bucharest, Romania S Features I • Highlights how to effectively approach decision-making situations, using a S S suitable quantitative technique or a suitable combination of two or more U quantitative techniques • Details three strategies and four derived schemes for delivery and pickup E S problems, using examples to highlight the pros and cons of each • Develops methodologies using such popular industrial engineering and A operations research techniques as linear integer programming, simulation N modeling, queuing theory, goal programming, linear physical programming, D material requirements planning, and analytical hierarchy process • Covers the evolution of reverse supply chain that has taken place in recent A years and sheds light on new areas that have come into focus together with N the avenues for future research A L Y Edited by S I S Surendra M. Gupta K14334 REVERSE SUPPLY CHAINS I S S U E S A N D A N A LYS I S REVERSE SUPPLY CHAINS I S S U E S A N D A N A LYS I S Edited by Surendra M. Gupta Boca Raton London New York CRC Press is an imprint of the Taylor & Francis Group, an informa business MATLAB® is a trademark of The MathWorks, Inc. and is used with permission. The MathWorks does not warrant the accuracy of the text or exercises in this book. This book’s use or discussion of MATLAB® soft- ware or related products does not constitute endorsement or sponsorship by The MathWorks of a particular pedagogical approach or particular use of the MATLAB® software. CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2013 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Version Date: 20121105 International Standard Book Number-13: 978-1-4398-9903-8 (eBook - PDF) This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may rectify in any future reprint. Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, transmit- ted, or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including photocopying, microfilming, and recording, or in any information storage or retrieval system, without written permission from the publishers. For permission to photocopy or use material electronically from this work, please access www.copyright. com (http://www.copyright.com/) or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. CCC is a not-for-profit organization that provides licenses and registration for a variety of users. For organizations that have been granted a photocopy license by the CCC, a separate system of payment has been arranged. Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without intent to infringe. Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com To my family: Sharda Gupta, Monica Gupta, and Neil M. Gupta Contents Preface.......................................................................................................................ix Editor .....................................................................................................................xiii Contributors .............................................................................................................xv Chapter 1 Reverse Logistics ..................................................................................1 Mehmet Ali Ilgin and Surendra M. Gupta Chapter 2 Issues and Challenges in Reverse Logistics .......................................61 Samir K. Srivastava Chapter 3 New-Product Design Metrics for Efficient Reverse Supply Chains .....83 Seamus M. McGovern and Surendra M. Gupta Chapter 4 Application of Theory of Constraints’ Thinking Processes in a Reverse Logistics Process ...........................................................97 Hilmi Yüksel Chapter 5 Modeling Supplier Selection in Reverse Supply Chains ..................113 Kenichi Nakashima and Surendra M. Gupta Chapter 6 General Modeling Framework for Cost/Benefit Analysis of Remanufacturing ..........................................................................125 Niloufar Ghoreishi, Mark J. Jakiela, and Ali Nekouzadeh Chapter 7 Integrated Inventory Models for Retail Pricing and Return Reimbursements in a JIT Environment for Remanufacturing a Product ...........................................................................................179 Xiangrong Liu, Avijit Banerjee, Seung-Lae Kim, and Ruo Du Chapter 8 Advanced Remanufacturing-to-Order and Disassembly-to- Order System under Demand/Decision Uncertainty .......................203 Onder Ondemir and Surendra M. Gupta vii viii Contents Chapter 9 Importance of Green and Resilient SCM Practices for the Competitiveness of the Automotive Industry: A Multinational Perspective ........................................................................................229 Susana G. Azevedo, V. Cruz-Machado, Joerg S. Hofstetter, Elizabeth A. Cudney, and Tian Yihui Chapter 10 Balanced Principal Solution for Green Supply Chain under Governmental Regulations .....................................................253 Neelesh Agrawal, Lovelesh Agarwal, F.T.S. Chan, and M.K. Tiwari Chapter 11 Barrier Analysis to Improve Green in Existing Supply Chain Management ..........................................................................273 Mathiyazhagan Kaliyan, Kannan Govindan, and Noorul Haq Chapter 12 River Formation Dynamics Approach for Sequence-Dependent Disassembly Line Balancing Problem .............................................289 Can B. Kalayci and Surendra M. Gupta Chapter 13 Graph-Based Approach for Modeling, Simulation, and Optimization of Life Cycle Resource Flows .............................313 Fabio Giudice Chapter 14 Delivery and Pickup Problems with Time Windows: Strategy and Modeling....................................................................................343 Ying-Yen Chen and Hsiao-Fan Wang Chapter 15 Materials Flow Analysis as a Tool for Understanding Long-Term Developments ................................................................365 A.J.D. Lambert, J.L. Schippers, W.H.P.M. van Hooff, H.W. Lintsen, and F.C.A. Veraart