Lecture Notes in Mechanical Engineering Shripad Revankar Kamalakanta Muduli Debjyoti Sahu Editors Recent Advances in Thermofluids and Manufacturing Engineering Select Proceedings of ICTMS 2022 Lecture Notes in Mechanical Engineering Series Editors Fakher Chaari, National School of Engineers, University of Sfax, Sfax, Tunisia Francesco Gherardini , Dipartimento di Ingegneria “Enzo Ferrari”, Università di Modena e Reggio Emilia, Modena, Italy Vitalii Ivanov, Department of Manufacturing Engineering, Machines and Tools, Sumy State University, Sumy, Ukraine Editorial Board Francisco Cavas-Martínez , Departamento de Estructuras, Construcción y Expresión Gráfica Universidad Politécnica de Cartagena, Cartagena, Murcia, Spain Francesca di Mare, Institute of Energy Technology, Ruhr-Universität Bochum, Bochum, Nordrhein-Westfalen, Germany Mohamed Haddar, National School of Engineers of Sfax (ENIS), Sfax, Tunisia Young W. Kwon, Department of Manufacturing Engineering and Aerospace Engineering, Graduate School of Engineering and Applied Science, Monterey, CA, USA Justyna Trojanowska, Poznan University of Technology, Poznan, Poland Lecture Notes in Mechanical Engineering (LNME) publishes the latest develop- ments in Mechanical Engineering—quickly, informally and with high quality. Original research reported in proceedings and post-proceedings represents the core of LNME. Volumes published in LNME embrace all aspects, subfields and new challenges of mechanical engineering. Topics in the series include: • Engineering Design • Machinery and Machine Elements • Mechanical Structures and Stress Analysis • Automotive Engineering • Engine Technology • Aerospace Technology and Astronautics • Nanotechnology and Microengineering • Control, Robotics, Mechatronics • MEMS • Theoretical and Applied Mechanics • Dynamical Systems, Control • Fluid Mechanics • Engineering Thermodynamics, Heat and Mass Transfer • Manufacturing • Precision Engineering, Instrumentation, Measurement • Materials Engineering • Tribology and Surface Technology To submit a proposal or request further information, please contact the Springer Editor of your location: China: Ms. Ella Zhang at [email protected] India: Priya Vyas at [email protected] Rest of Asia, Australia, New Zealand: Swati Meherishi at [email protected] All other countries: Dr. Leontina Di Cecco at [email protected] To submit a proposal for a monograph, please check our Springer Tracts in Mechanical Engineering at https://link.springer.com/bookseries/11693 or contact [email protected] Indexed by SCOPUS. All books published in the series are submitted for consideration in Web of Science. · · Shripad Revankar Kamalakanta Muduli Debjyoti Sahu Editors Recent Advances in Thermofluids and Manufacturing Engineering Select Proceedings of ICTMS 2022 Editors Shripad Revankar Kamalakanta Muduli Purdue University Papua New Guinea University West Lafayette, IN, USA of Technology Lae, Papua New Guinea Debjyoti Sahu KIIT Deemed to be University Bhubaneswar, India ISSN 2195-4356 ISSN 2195-4364 (electronic) Lecture Notes in Mechanical Engineering ISBN 978-981-19-4387-4 ISBN 978-981-19-4388-1 (eBook) https://doi.org/10.1007/978-981-19-4388-1 © The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd. 2023 This work is subject to copyright. All rights are solely and exclusively licensed by the Publisher, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission or information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. The publisher, the authors, and the editors are safe to assume that the advice and information in this book are believed to be true and accurate at the date of publication. Neither the publisher nor the authors or the editors give a warranty, expressed or implied, with respect to the material contained herein or for any errors or omissions that may have been made. The publisher remains neutral with regard to jurisdictional claims in published maps and institutional affiliations. This Springer imprint is published by the registered company Springer Nature Singapore Pte Ltd. The registered company address is: 152 Beach Road, #21-01/04 Gateway East, Singapore 189721, Singapore Preface This International Conference on Thermofluids and Manufacturing Science (KIIT ICTMS 2022) held in the School of Mechanical Engineering of KIIT Deemed to be University, Bhubaneswar, India, during January 24–25, 2022. Philanthropist and educationalist Dr. Achyuta Samanta established KIIT Deemed to be University, formerly Kalinga Institute of Industrial Technology, which is an innovation-driven university located at Bhubaneswar in the state of Odisha, India. KIIT was established in 1992 as an Industrial Training Institution (ITI) which has grown to become KIIT Deemed to be University in 2004. Students from 62 countries study in this coedu- cational university. All the academic programs are accredited by NAAC of Univer- sity Grants Commission of India and NBA as per Washington Accord of All India Council for Technical Education, which are benchmarks of quality education. NAAC (Government of India-appointed agency to evaluate universities) has conferred KIIT with the highest grade “A” with a CGPA of 3.36/4. KIIT Deemed to be University acquired the tag of Institution of Eminence (IoE) by Ministry of Education, Govern- ment of India. KIIT School of Mechanical Engineering, established in the year 1997, produces graduates, postgraduates and scholars who can meet the requirements of the industry with skill, patience and inclined to do research. Selected consultancy and core research areas of the school include thermofluids and renewable energy, mate- rial processing for fuel cell applications, green manufacturing technology, industrial engineering and management. Students of the school bagged international recogni- tion for the development of competition vehicle, robots and aero-models. Research and development initiatives of the school are supported by various private companies and Government of India agencies like ARDB, BRNS, AICTE and DST. Mechanical engineering deals with many subjects which always thrive to make our lives better. Material and manufacturing, design, thermal science and fluid engi- neering have been the niche areas in mechanical engineering. However, they are mutually dependent. Thermofluids is the new approach to deal with thermal science, i.e., heat transfer and thermodynamics and fluid engineering together. Application of this area includes combustion and power generation. Researchers in this field broadly aim to achieve a carbon neutral world powered by sustainable energy. Therefore, the research and innovation have been beneficial for the mankind as the efficiency of v vi Preface engine, gas turbine, pumps, refrigerators and thermal power plant improved in last few decades drastically. In the pursuit of reducing emission, the modification in engine exhaust and smoke stack was really challenging but was achieved by the researchers. The use of renewable energy like solar thermal system, solar photo- voltaic and wind turbine has increased. Computer simulation has enabled engineers to solve many problems virtually. Similarly, manufacturing is the backbone of an economy. In view of achieving sustainable development, the energy consumed in the manufacturing sector and trans- port sector is most relevant. Therefore, any breakthrough in green energy may also show the path of green transport. We need divergent ideas of sustainable growth and sustainable energy to meet. World is facing an unprecedented situation since year 2020. However, advancement of manufacturing technology has enabled us to scale up the production and transportation of medicine, vaccine and medical equip- ment in pandemic-hit post-COVID-19 world. Rapid prototyping, 3D printing and supply chain management experts have put in all the effort to tackle the situation and contribute to the technical knowledge and ideation. The crisis is far from being over. A combined effort involving and transcending thermal and manufacturing science can solve many more problems including resource planning and management. KIIT ICTMS 2022 proceedings spans over seven topical tracks, which are well balanced in content, which creates an adequate discussion space for the interesting topics in mechanical engineering. There were 67 oral presentations by participants and the selected among them are written as book chapters and gathered in this book. Efforts taken by peer reviewers contributed a lot to improve the quality of each chapter. They provided constructive critical comments; hence, the quality of chapters was improved. We are grateful to the international/national advisory committee, conveners, session chairs, student volunteers, the institute management and Prof. Bharat Chandra Routara, the conference chair, who selflessly contributed to the success of this conference. Also, we are thankful to all the authors who submitted papers, because of which the conference became a meaningful one. It was the quality of their presentations that really made this conference a great success. Last but not least, we are thankful for the gracious support of Springer for believing us in every step of our journey. Their cooperation was praiseworthy and inspirational. Bhubaneswar, India Prof. Shripad Revankar Prof. Kamalakanta Muduli Dr. Debjyoti Sahu Secretary, KIIT ICTMS 2022 [email protected] Contents Fluid Dynamics Numerical Analysis of Gas Entrainment in the Viscous Liquid Pool Developed by a Counter-Rotating Pair of Fully Submerged Rollers ..... 3 Santosh Kumar Panda and Basanta Kumar Rana MHD Flow Measurements of Automatic Control Valve of Gas Turbine Engine Subject to Inclined Magnetic Field ................... 13 S. Ganesh, P. Chandrasekar, and J. Jayaprabakar Study of Laminar Flow Stagnation Problem for a Viscous Fluid with Transverse Magnetic Effect in Axial and Radial Directions ....... 23 S. Ganesh, V. W. J. Anand, P. Chandrasekhar, M. Prasanna Jeyanthi, J. Jayaprabakar, and Vishwambhar S. Patil Analysis of Dufour and Soret Effect on Unsteady MHD Prandtl Fluid Flow Past an Expanding/Shrinking Surface .................... 35 Nalini S. Patil, Vishwambhar S. Patil, J. Jayaprabakar, and S. Ganesh A Numerical Method to Analyze the Steady Conjugate Heat Transfer Around a Slab Suspended in Air ........................... 51 Basanta Kumar Rana, Jitendra Kumar Patel, Manoj Ukamanal, Prakash Ghose, Swarup Kumar Nayak, and Achinta Sarkar Low Reynolds Number Flow Past Array of Staggered Cylinders ....... 61 Ankit Kumar, Biranchi Narayana Das, Srikant Panigrahi, Pooja Chaubdar, and Atal Bihari Harichandan Optimization in Fluid Mixing in Microchannels: A Review ............ 73 Swagatika Acharya, Vijay Kumar Mishra, and Jitendra Kumar Patel A Simple Solution of Third Grade Fluid Flow Problem: Cascade-Forward Type ANN Approach ............................. 85 Swagatika Acharya, Vijay Kumar Mishra, Jitendra Kumar Patel, Gaurav Gupta, Mrityunjay K. Sah, Pinky Shah, and Debjyoti Sahu vii viii Contents Computational Fluid Dynamics Formation and Development of Cusp-Induced Air Entrainment Caused by Fully Submerged Rotary Solid Roller: A Numerical Investigation ...................................................... 103 Santosh Kumar Panda and Basanta Kumar Rana A Study on Stability Condition for an Inconsistent Formulation in High-Density Ratio Flow ......................................... 113 Swagatika Acharya, Jitendra Kumar Patel, Manoj Ukamanal, Prakash Ghose, Swarup Kumar Nayak, Achinta Sarkar, Basanta Kumar Rana, and Vijay Kumar Mishra Computational Modelling for Cyclone Separators Performance Evaluation ........................................................ 121 Prakash Ghose, Tarak Kumar Sahoo, Swarup Kumar Nayak, Basanta Kumar Rana, Jitendra Kumar Patel, Achinta Sarkar, and Manoj Ukamanal Computational Modeling of a Gas-Fired Walking Beam Reheat Furnace for Billet Heating and Scale Formation Prediction ............ 129 Prakash Ghose, Tarak Kumar Sahoo, Rishitosh Ranjan, Manas Kumar Padhy, and Kunja Bihari Sahu Aerodynamics Computational Study of Combustion Process in a Gas Turbine Engine ........................................................... 139 S. K. Muduli, R. K. Mishra, and P. C. Mishra Effect of Diffuser, Rake, and Slant Angles on the Aerodynamics of a Simple Ahmed Body ........................................... 151 Karthik Nayakar, Ramayana, K. Supradeepan, and P. S. Gurugubelli Aerodynamic Cooling of Electronic Pin Fins ......................... 161 Ankit Kumar, Biranchi Narayana Das, Srikant Panigrahi, Pooja Chaubdar, and Atal Bihari Harichandan Design Analysis of a Blended Wing Body ............................ 169 Pushpal Das, Prince Roy Sharma, Rama Krishna Parida, Ayush Pradhan, Aayush Nanda, Pooja Chaubdar, and Atal Bihari Harichandan Development of Rayleigh Taylor Instability at Various Atwood Numbers—A Review .............................................. 181 Ayush Boral, Souvik Dutta, Ankit Kumar, Pooja Chaubdar, and A. B. Harichandan Unstart Phenomenon in a Scramjet Engine Isolator ................... 195 P. Arjun and S. R. Nagaraja Contents ix Heat Transfer Efficacy of Pulsating Heat Pipe for Laptop Cooling Applications: An Experimental Investigation ...................................... 207 R. K. Sarangi, M. V. Rane, S. P. Kar, A. Swain, and P. C. Sekhar Influence of Surface Unevenness on Enhancement of Heat Transfer During Saturated Pool Boiling of Acetone ............................ 217 Rajiva Lochan Mohanty, Bibhu Bhusan Sha, and Mihir Kumar Das Flow Characteristics of Electromagnetohydrodynamics of a Third-Grade Fluid Through Large Parallel Plates with Moving Upper Plate ........................................... 227 Sumanta Chaudhuri, Rajiva Lochan Mohanty, Paromita Chakraborty, and Vijay Kumar Mishra Scaled Conjugate Gradient Algorithm Trained ANN for Parameter Retrieval in Combined Heat Transfer in Porous Ceramic Matrix ....... 237 Swagatika Acharya, Vijay Kumar Mishra, Jitendra Kumar Patel, Gaurav Gupta, Sumanta Chaudhuri, and Niraj Kumar Mishra Design Optimization for Heat Transfer Through a Circular Pipe ....... 251 Souvik Dutta, Ayush Boral, Anwesha Das, Pooja Chaubdar, and A. B. Harichandan Improvement of Heat Transfer by Natural Convection in a Three-Dimensional Square Cavity with a Heated Floor ............ 263 El Bachir Lahmer, Youssef Admi, Mohammed Amine Moussaoui, and Ahmed Mezrhab Retrieval of Parameter in Combined Mode Conduction–Radiation Problem in Porous Ceramic Matrix by Artificial Neural Network ...... 277 Swagatika Acharya, Vijay Kumar Mishra, Jitendra Kumar Patel, Gaurav Gupta, Mrityunjay K. Sah, and Pinky Shah Combustion Analysis Effect of Compression Ratio on Performance, Combustion and Emission Characteristics of a Diesel Engine Fueled with Rubber Seed Biodiesel–Diesel Blends ........................... 291 Chinmoy Jit Sarma, Bhaskor J. Bora, Dilip K. Bora, and Bhaskar J. Medhi Experimental Analysis on Combustion Characteristics of a DICI Engine Utilizing Argemone Biodiesel with Diesel Blend ............... 303 Manoj Kumar Parida, Mamuni Arya, and Akshya Kumar Rout Pyrolysis Characterization of Biomass Feedstock Using Thermogravimetric Analysis ....................................... 313 Debarshi Mallick, Mayuri Goswami, and Devasish Bhuyan