Pump User’s Handbook Life Extension 4th Edition Pump User’s Handbook Life Extension 4th Edition By Heinz P. Bloch & Allan R. Budris Library of Congress Cataloging-in-Publication Data Bloch, Heinz P., 1933- Pump user’s handbook : life extension / by Heinz P. Bloch & Allan R. Budris. -- 4th edition. pages cm. Includes bibliographical references and index. ISBN 0-88173-720-8 (alkaline paper) -- ISBN 0-88173-721-6 (electronic) -- ISBN 978- 1-4822-2864-9 (Taylor & Francis distribution : alkaline paper) 1. Pumping machinery-- Handbooks, manuals, etc. I. Budris, Allan R. II. Title. TJ900.B648 2014 621.6’9--dc23 2013032243 Pump user’s handbook: life extension/by Heinz P. Bloch & Allan R. Budris. Fourth edition. ©2014 by The Fairmont Press, Inc. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording, or any information storage and retrieval system, without permission in writing from the publisher. Published by The Fairmont Press, Inc. 700 Indian Trail Lilburn, GA 30047 tel: 770-925-9388; fax: 770-381-9865 http://www.fairmontpress.com Distributed by Taylor & Francis Ltd. 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487, USA E-mail: [email protected] Distributed by Taylor & Francis Ltd. 23-25 Blades Court Deodar Road London SW15 2NU, UK E-mail: [email protected] Printed in the United States of America 10 9 8 7 6 5 4 3 2 1 ISBN 0-88173-720-8 (The Fairmont Press, Inc.) ISBN 978-1-4822-2864-9 (Taylor & Francis Ltd.) While every effort is made to provide dependable information, the publisher, authors, and editors cannot be held responsible for any errors or omissions. iv Table of Contents Preface to the Fourth Edition . . . . . . . . . . . . . . . . . . . . . . . . . . xi Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiii Chapter 1 PUMP SYSTEM LIFE CYCLE COST REDUCTION . . . . . . . . . . . . . . . . . . . . . . . 1 Initial Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Energy/Operating Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Maintenance and Repair Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Loss of Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pump Reliability Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Chapter 2 HOW TO BUY AND SHIP A BETTER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Specification Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ANSI vs. API—How do They Differ? . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Process Industry Practices (PIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Supplementary Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Specification Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Selecting a Knowledgeable Cooperative Vendor . . . . . . . . . . . . . . . . . . . . 10 Design Weaknesses Found in API Casing Construction . . . . . . . . . . . . . . . . 13 Bearing Housing Designs Merit Closer Attention . . . . . . . . . . . . . . . . . . . . 14 Upgrading of Centrifugal Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Excessive Shaft Deflection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Factors Affecting Bearing Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Documentation is Part of Initial Purchase . . . . . . . . . . . . . . . . . . . . . . . . 23 Bid Tabulations Lead to Final Selection . . . . . . . . . . . . . . . . . . . . . . . . . 26 How to Ship Pump Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Chapter 3 PIPING, BASEPLATE, INSTALLATION, AND FOUNDATION ISSUES . . . . . . . . . . 35 Pump Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Field Installation Procedure for Pipe Spring Hangers and Pipe Supports . . . . . 40 Pump Baseplates and Grouting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Pump Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Pump Suction Strainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Eccentric Reducers and Straight Runs of Pipe at Pump Suction . . . . . . . . . . . 79 Chapter 4 OPERATING EFFICIENCY IMPROVEMENT CONSIDERATIONS . . . . . . . . . . . . . 81 Total System Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Energy Effectiveness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Energy Operating Cost Savings Potential . . . . . . . . . . . . . . . . . . . . . . . . 82 v System Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Creating Pump/System Head-Capacity Curves . . . . . . . . . . . . . . . . . . . . . 91 Parallel Pump Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Additional Reliability Issues withParallel Operation . . . . . . . . . . . . . . . . . . 94 Specific Parallel Pump Guidelines/Process Pumps . . . . . . . . . . . . . . . . . . . 95 Impact of Variable Speed Control on Parallel Pump Operation . . . . . . . . . . . 96 Multi-Pump Parallel Operation—Control . . . . . . . . . . . . . . . . . . . . . . . . 96 Parallel Pump Operations Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Grounding Ring Technology for Variable Frequency Drives (VFDs) . . . . . . . . . 99 How to Optimize the Overall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Efficiency When Pumps are Operated as Both Pumps and Power Recovery Turbines in the Same System . . . . . . . . . . . . . . . . . . 111 Understanding Periodic Switching of Process Pumps and Power Recovery Turbines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Chapter 5 IMPROVED PUMP HYDRAULIC SELECTION EXTENDS PUMP LIFE . . . . . . . . . . 115 Influence of Pump Hydraulic Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Operating Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Allowable Operating Region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Suction Recirculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 Mitigating Suction Recirculation Problems . . . . . . . . . . . . . . . . . . . . . . . . 118 Suction Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 NPSH Margin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121 NPSH Margin Reliability Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123 Total Pump Hydraulic Relative Reliability . . . . . . . . . . . . . . . . . . . . . . . .125 Pump Reliability Impact from System Design . . . . . . . . . . . . . . . . . . . . . .126 Pump Sump Intake Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Water Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Chapter 6 IMPROVEMENTS LEADING TO PUMP MECHANICAL MAINTENANCE COST REDUCTION . . . . . . . . . . . . . . .129 Mechanical Maintenance Life Cycle Impact . . . . . . . . . . . . . . . . . . . . . . .129 Pump Reliability Reviews Start Before Purchase . . . . . . . . . . . . . . . . . . . .129 Mean-Time-Between-Failure Calculations . . . . . . . . . . . . . . . . . . . . . . . .130 “ANSI Plus®” Mechanical Seal Gland . . . . . . . . . . . . . . . . . . . . . . . . . .133 Sealed Power Ends and Expansion Chambers . . . . . . . . . . . . . . . . . . . . .133 Bearing Housing Seals in the Lubrication Environment . . . . . . . . . . . . . . . .137 Dual-Face Magnetic Bearing Housing Seals . . . . . . . . . . . . . . . . . . . . . . .140 Features of Upgraded Centrifugal Pumps . . . . . . . . . . . . . . . . . . . . . . . .144 Advanced Lubrication Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 Telescoping Shaft Seal Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 Dynamic Shaft Seal—an Occasional Alternative to the Mechanical Seal . . . . . .146 Consider Composite Materials in Centrifugal Pump Wear Components . . . . . .148 Chapter 7 BEARINGS IN CENTRIFUGAL PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . .151 Pump Bearing Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151 Radial Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 vi Bearing Types Used in Centrifugal Pumps . . . . . . . . . . . . . . . . . . . . . . .154 Pump Bearing Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155 Bearing Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 Bearing Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 Oil-Bath Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162 Oil Ring Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163 Oil Mist Lubrication Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 Grease Lubrication Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 Bearing Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165 Bearing Mounting and Radial Clearance . . . . . . . . . . . . . . . . . . . . . . . . .166 Housing Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167 Internal Radial Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 Bearing Housing Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 Angular Contact Ball Bearings in Centrifugal Pumps . . . . . . . . . . . . . . . . .169 Bearing Preload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 Universally Matchable Single Row Angular Contact Ball Bearings . . . . . . . . .172 Cages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 Recommended Bearing Applications Summarized . . . . . . . . . . . . . . . . . . .175 MRC Pumpac® Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175 Double-Row Angular Contact Ball Bearings . . . . . . . . . . . . . . . . . . . . . . .177 Double-Row Angular Contact Bearings with Two Inner Rings . . . . . . . . . . . .178 Roller Bearings in Centrifugal Pumps . . . . . . . . . . . . . . . . . . . . . . . . . .180 Sliding Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 Pivoted Shoe Thrust Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 Parameters Related to Pivoted Shoe Bearings . . . . . . . . . . . . . . . . . . . . . .185 End-Play and Radial Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 Preload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 Operation and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188 Bearing Housing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189 Chapter 8 MECHANICAL SEAL SELECTION AND APPLICATION . . . . . . . . . . . . . . . . . .191 Design of Mechanical Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 Types of Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 Seal Face Lubrication Enhancements Employing Laser Etching Technology . . . .201 Seal Flush and Environmental Control Plans . . . . . . . . . . . . . . . . . . . . . .206 Reliability Improvement in Mechanical Seals — Analysis of Design Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207 Basic Considerations for Seal Users and Manufacturers . . . . . . . . . . . . . . . .215 Designing for Decreased Failure Risk . . . . . . . . . . . . . . . . . . . . . . . . . . .227 Case Studies Involving Conversion from and to Different Seal Plans . . . . . . . .228 Enhancing the Seal Environment by Using Advanced Flow Inducers and Bi-directional Internal Pump-around Devices . . . . . . . . . . . . . . . . . . .236 Phasing Out Pump Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237 Dual Mechanical Seal Designs and API-682 . . . . . . . . . . . . . . . . . . . . . . .239 Comparison of Different Dual Seal Arrangements . . . . . . . . . . . . . . . . . . .240 More Mechanical Seal Case Studies . . . . . . . . . . . . . . . . . . . . . . . . . . . .245 What to Look for in Strategic Mechanical Seal Partnerships . . . . . . . . . . . . .246 vii Chapter 9 IMPROVED LUBRICATION AND LUBRICANT APPLICATION . . . . . . . . . . . . . .251 Extending Pump Life by Understanding Lube Application . . . . . . . . . . . . . .251 Synthetic Lube Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259 Balanced Constant Level Lubricators: How Cost-Effective? . . . . . . . . . . . . .268 Splash Lubrication, Oil Rings and Flinger Discs . . . . . . . . . . . . . . . . . . . .269 Why and How to Protect Bearings Against Lube Contamination-Related Failures . . . . . . . . . . . . . . . . . . . . . . .275 Lubricants, Base Stocks and Performance Tradeoffs . . . . . . . . . . . . . . . . . .298 Lubricants, Tests and Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300 Lubricants and the Importance of Clean Products . . . . . . . . . . . . . . . . . . .302 Chapter 10 OIL MIST LUBRICATION AND STORAGE PROTECTION . . . . . . . . . . . . . . . .305 System Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .306 “Purge Mist,” or “Wet Sump” Oil Mist . . . . . . . . . . . . . . . . . . . . . . . . .307 Dry Sump Oil Mist is Advantageous . . . . . . . . . . . . . . . . . . . . . . . . . . .308 Modern Plant-Wide Systems Enhance Safety and Reliability . . . . . . . . . . . . .310 Environmental Concerns Addressed . . . . . . . . . . . . . . . . . . . . . . . . . . .311 Economics of Dry Sump Oil Mist Lubrication . . . . . . . . . . . . . . . . . . . . .312 Selecting the Correct Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .313 Oil Mist for Electric Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .313 Electric Motor Codes and Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . .323 On the Safety of Explosion-Proof Motors for Class 1 Division 1 Service . . . . . .325 Long-term Storage of Pumps and Motors Using Oil Mist . . . . . . . . . . . . . . .326 Chapter 11 COUPLING SELECTION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . .333 Coupling Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .333 Rigid Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334 Flexible Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .336 Couplings for Centrifugal Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . .341 Chapter 12 PUMP CONDITION MONITORING GUIDELINES. . . . . . . . . . . . . . . . . . . . . .343 Vibration Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .343 Predictive Condition Monitoring and Fault Tolerant Intelligent Drives/Controls . . . . . . . . . . . . . . . . . . . . .347 Rotor Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .347 Vibration Acceptance Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .349 Causes of Excessive Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 Chapter 13 PUMP TYPES AND MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .363 Petroleum Refinery Service Pumps (API-610) . . . . . . . . . . . . . . . . . . . . . .363 API-610 Materials of Construction and Grade Levels . . . . . . . . . . . . . . . . .368 Magnetic Drive and Positive Displacement Pumps . . . . . . . . . . . . . . . . . . .369 Chemical Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .369 viii Key Selection Criteria for Chemical Applications . . . . . . . . . . . . . . . . . . . .369 Canned Motor Pumps Make Important Inroads in Refinery Servces . . . . . . . .372 Paper Stock and Other Large Process Pumps . . . . . . . . . . . . . . . . . . . . . .374 Double Suction/Axially Split Case Pumps . . . . . . . . . . . . . . . . . . . . . . . .378 Sewage and Waste Water Submersible Pumps (Solids and Non-clog) . . . . . . . .379 Slurry Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .381 Vertical Column Turbine (“VTP”) Pumps . . . . . . . . . . . . . . . . . . . . . . . .383 Bowl Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .384 Vertical Enclosed Shaft-Driven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .386 Recessed Impeller Sump Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .386 Bearing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .390 Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .392 Critical Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .392 Discharge Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .394 Sump Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .395 Split Flow Centrifugal Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .395 Modern Pumps Have Stiffer Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . .397 Typical Pump Material Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .398 Chapter 14 PUMP FAILURE ANALYSIS AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . .403 Organizing Systematic Pump Failure Reduction Programs . . . . . . . . . . . . . .403 Chapter 15 SHOP REPAIR, SPARE PARTS AVAILABILITY & PROCUREMENT . . . . . . . . . . . .439 Shop Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .442 Moving from Repair-Focus to Reliability-Focus . . . . . . . . . . . . . . . . . . . . .454 Combining Pump Maintenance with Systematic Pump Upgrading . . . . . . . . .457 Chapter 16 FAILURE STATISTICS AND COMPONENT UPTIME IMPROVEMENT SUMMARY . .469 Pump MTBF as a Function of Component MTBF . . . . . . . . . . . . . . . . . . .469 Examining Pump Repair Records and MTBF . . . . . . . . . . . . . . . . . . . . . .470 Gordon Buck’s Study of Pump Statistics . . . . . . . . . . . . . . . . . . . . . . . . .470 Seal Mtbf Explored . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .472 MTBF Simulations and Seal MTBF Levels Currently Being Achieved . . . . . . . .473 Target Pump and Component Lifetimes . . . . . . . . . . . . . . . . . . . . . . . . .475 How Competent Manufacturers Improve Component Reliability . . . . . . . . . .476 Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .476 Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .477 Supplier/Customer Relationships . . . . . . . . . . . . . . . . . . . . . . . . . . . . .479 Chapter 17 BREAKING THE CYCLE OF PUMP REPAIRS . . . . . . . . . . . . . . . . . . . . . . . .483 Examining the Cost of Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . .483 Pumps Have a Defined Operating Range . . . . . . . . . . . . . . . . . . . . . . .484 Getting into Mechanical Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . .485 Deviations from Best Available Technology . . . . . . . . . . . . . . . . . . . . . .486 More on Lubrication and Bearing Distress . . . . . . . . . . . . . . . . . . . . . .488 Two Different DN-rules Explained . . . . . . . . . . . . . . . . . . . . . . . . . . .489 ix The Trouble with Oil Rings and Constant Level Lubricators . . . . . . . . . . . .490 Bearing Housing Protector Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . .493 Ranking the Different Lube Application Practices . . . . . . . . . . . . . . . . . .494 Demand Better Pumps and Pay for Value . . . . . . . . . . . . . . . . . . . . . . .497 Appendix 1 PUMP START-UP AND SHUTDOWN PROCEDURES . . . . . . . . . . . . . . . . . . . .499 Appendix 2 A “HUNDRED-PLUS POINTS” SUMMARY OF PUMP RELIABILITY IMPROVEMENT OPTIONS AND CONSIDERATIONS . . . . . . . . . . . . . . . . . . .501 Appendix 3 SUPPLEMENTARY SPECIFICATION FOR API-CLASS PUMPS . . . . . . . . . . . . . .508 Appendix 4 SPECIFICATION AND INSTALLATION OF PRE-GROUTED PUMP BASEPLATES . .518 Appendix 5 PROTECTION OF MECHANICAL SEALS IN NON-OPERATING PUMPS . . . . . . .524 Appendix 6 EXPLAINING THE INGRESS PROTECTION CODE . . . . . . . . . . . . . . . . . . . .525 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .527 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .539 x