Proceedings of the 4th World Congress on Integrated Computational Materials Engineering (ICME 2017) PDF
Preview Proceedings of the 4th World Congress on Integrated Computational Materials Engineering (ICME 2017)
MANUFACTURING DESIGN MATERIALSS Proceedings of the 4th World Congress on Integrated Computational Materials Engineering (ICME 2017) May 21–25, 2017 • Marriott Ann Arbor Ypsilanti at Eagle Crest Ypsilanti, Michigan, USA EDITED BY Paul Mason, Charles R. Fisher, Ryan Glamm, Michele V. Manuel, Georg J. Schmitz, Amarendra K. Singh, and Alejandro Strachan The Minerals, Metals & Materials Series ⋅ ⋅ Paul Mason Charles R. Fisher Ryan Glamm ⋅ Michele V. Manuel Georg J. Schmitz ⋅ Amarendra K. Singh Alejandro Strachan Editors Proceedings of the 4th World Congress on Integrated Computational Materials Engineering (ICME 2017) 123 Editors PaulMason Georg J.Schmitz Thermo CalcSoftware Inc. MICRESS Groupat ACCESSe.V. McMurray, PA Aachen USA Germany CharlesR. Fisher Amarendra K.Singh Naval SurfaceWarfare Center Kanpur Fairfax, VA India USA Alejandro Strachan RyanGlamm PurdueUniversity Boeing West Lafayette, IN Seattle, WA USA USA Michele V.Manuel University of Florida Gainesville, FL USA ISSN 2367-1181 ISSN 2367-1696 (electronic) TheMinerals, Metals& Materials Series ISBN978-3-319-57863-7 ISBN978-3-319-57864-4 (eBook) DOI 10.1007/978-3-319-57864-4 TMSownscopyright;Springerhasfullpublishingrights LibraryofCongressControlNumber:2017938620 ©TheMinerals,Metals&MaterialsSociety2017 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpart of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission orinformationstorageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilar methodologynowknownorhereafterdeveloped. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publicationdoesnotimply,evenintheabsenceofaspecificstatement,thatsuchnamesareexemptfrom therelevantprotectivelawsandregulationsandthereforefreeforgeneraluse. The publisher, the authors and the editors are safe to assume that the advice and information in this book are believed to be true and accurate at the date of publication. Neither the publisher nor the authorsortheeditorsgiveawarranty,expressorimplied,withrespecttothematerialcontainedhereinor for any errors or omissions that may have been made. The publisher remains neutral with regard to jurisdictionalclaimsinpublishedmapsandinstitutionalaffiliations. Printedonacid-freepaper ThisSpringerimprintispublishedbySpringerNature TheregisteredcompanyisSpringerInternationalPublishingAG Theregisteredcompanyaddressis:Gewerbestrasse11,6330Cham,Switzerland Preface This is a collection of manuscripts presented at the 4th World Congress on Inte- grated Computational Materials Engineering, a specialty conference organized by The Minerals, Metals & Materials Society (TMS) and the seven conference orga- nizers, and held in Ypsilanti, Michigan, USA, on May 21–25, 2017. Integrated computational materials engineering (ICME) has received interna- tional attention as it has been proven to shorten product and process development time, while lowering cost and improving outcomes. Building on the great success of the first three World Congresses on Integrated Computational Materials Engi- neering, which started in 2011, the 4th World Congress convened researchers, educators,andengineerstoassessthestate-of-the-artICMEanddeterminepathsto further the global advancement of ICME. More than 200 authors and attendees fromallovertheworldcontributedtothisconferenceintheform ofpresentations, lively discussions, and manuscripts presented in this volume. The international advisory committee members representing 11 different countries actively partici- pated and promoted the conference. The specific topics highlighted during this conference included integration frameworkandusage,ICMEdesigntoolsandapplication,microstructureevolution and phase field modeling, mechanical performance using multiscale modeling, ICME success stories and applications, and a special focus on additive manufac- turing. The conference consisted of integrated all-conference plenary talks, invited talks, contributed presentations, and a number of excellent poster presentations. v vi Preface The 34 papers presented in this volume represent a cross section of the pre- sentations and discussions from this congress. It is our hope that the 4th World CongressonICMEandtheseproceedingswillfurthertheglobalimplementationof ICME,broadenthevarietyofapplicationstowhichICMEisapplied,andultimately help industry design and produce new materials more efficiently and effectively. Paul Mason Charles R. Fisher Ryan Glamm Michele V. Manuel Georg J. Schmitz Amarendra K. Singh Alejandro Strachan Acknowledgements Theorganizers/editorswouldliketoacknowledgethecontributionsofanumberof people without whom this 4th World Congress, and the proceedings, would not have been possible. First,wewouldliketooffermanythankstotheTMSstaffwhoworkedtirelessly to make this an outstanding conference and an excellent proceedings publication. Second,wewanttothanktheinternationaladvisorycommitteefortheirinputin the planning of the conference, the promotion of the conference, and their partic- ipation in the conference. This international committee included the following: DipankarBanerjee,IndianInstituteofScience,India;AnnikaBorgenstam,KTH— Royal Institute of Technology, Sweden; Masahiko Demura, University of Tokyo, Japan; Dennis Dimiduk, BlueQuartz, LLC, USA; B.P. Gautham, Tata Consulting Services, India; Liang Jiang, Central South University, China; Kai-Friedrich Kar- hausen,Hydoaluminium,Germany;PeterLee,ImperialCollege,UK;MeiLi,Ford Motor Company, USA; Baicheng Liu, Tsinghua University, China; Javier Llorca, IMDEA, Spain; Jiangfeng Nie, Monash University, Australia; Warren Poole, University of British Columbia, Canada; Antonio J. Ramirez, The Ohio State University, USA; James Warren, National Institute of Standards and Technology, USA; and Erich Wimmer, Materials Design, France. Finally,wewouldespeciallyliketoacknowledgethefinancialsupportofallour sponsors. We are also grateful for the participation and contributions of all of the attendees. vii Contents Part I Integration Framework and Usage An Attempt to Integrate Software Tools at Microscale and Above Towards an ICME Approach for Heat Treatment of a DP Steel Gear with Reduced Distortion ..... .... .... .... .... .... ..... .... 3 Deepu Mathew John, Hamidreza Farivar, Gerald Rothenbucher, Ranjeet Kumar, Pramod Zagade, Danish Khan, Aravind Babu, B.P. Gautham, Ralph Bernhardt, G. Phanikumar and Ulrich Prahl Integrated Microstructure Based Modelling of Process-Chain for Cold Rolled Dual Phase Steels.. .... .... .... .... .... ..... .... 15 Danish Khan, Ayush Suhane, P. Srimannarayana, Akash Bhattacharjee, Gerald Tennyson, Pramod Zagade and B.P. Gautham Improving Manufacturing Quality Using Integrated Computational Materials Engineering... .... ..... .... .... .... .... .... ..... .... 23 Dana Frankel, Nicholas Hatcher, David Snyder, Jason Sebastian, Gregory B. Olson, Greg Vernon, Wes Everhart and Lance Carroll ICME Based Hierarchical Design Using Composite Materials for Automotive Structures ... ..... .... .... .... .... .... ..... .... 33 Azeez Shaik, Yagnik Kalariya, Rizwan Pathan and Amit Salvi Towards Bridging the Data Exchange Gap Between Atomistic Simulation and Larger Scale Models.... .... .... .... .... ..... .... 45 David Reith, Mikael Christensen, Walter Wolf, Erich Wimmer and Georg J. Schmitz A Flowchart Scheme for Information Retrieval in ICME Settings . .... 57 Georg J. Schmitz ix x Contents An Ontological Framework for Integrated Computational Materials Engineering... .... ..... .... .... .... .... .... ..... .... 69 Sreedhar Reddy, B.P. Gautham, Prasenjit Das, Raghavendra Reddy Yeddula, Sushant Vale and Chetan Malhotra European Materials Modelling Council.. .... .... .... .... ..... .... 79 Nadja Adamovic, Pietro Asinari, Gerhard Goldbeck, Adham Hashibon, Kersti Hermansson, Denka Hristova-Bogaerds, Rudolf Koopmans, Tom Verbrugge and Erich Wimmer Facilitating ICME Through Platformization.. .... .... .... ..... .... 93 B.P. Gautham, Sreedhar Reddy, Prasenjit Das and Chetan Malhotra Bridging the Gap Between Bulk Properties and Confined Behavior Using Finite Element Analysis. .... .... .... .... ..... .... 103 David Linder, John Ågren and Annika Borgenstam Ontology Dedicated to Knowledge-Driven Optimization for ICME Approach.... .... ..... .... .... .... .... .... ..... .... 113 Piotr Macioł, Andrzej Macioł and Łukasz Rauch Integration of Experiments and Simulations to Build Material Big-Data.. .... .... .... .... ..... .... .... .... .... .... ..... .... 123 Gun Jin Yun Part II ICME Design Tools and Application ICME-Based Process and Alloy Design for Vacuum Carburized Steel Components with High Potential of Reduced Distortion..... .... 133 H. Farivar, G. Rothenbucher, U. Prahl and R. Bernhardt Study of Transient Behavior of Slag Layer in Bottom Purged Ladle: A CFD Approach .... ..... .... .... .... .... .... ..... .... 145 Vishnu Teja Mantripragada and Sabita Sarkar Developing Cemented Carbides Through ICME .. .... .... ..... .... 155 Yong Du, Yingbiao Peng, Peng Zhou, Yafei Pan, Weibin Zhang, Cong Zhang, Kaiming Cheng, Kai Li, Han Li, Haixia Tian, Yue Qiu, Peng Deng, Na Li, Chong Chen, Yaru Wang, Yi Kong, Li Chen, Jianzhan Long, Wen Xie, Guanghua Wen, Shequan Wang, Zhongjian Zhang and Tao Xu CSUDDCC2: An Updated Diffusion Database for Cemented Carbides . .... .... .... .... ..... .... .... .... .... .... ..... .... 169 Peng Deng, Yong Du, Weibin Zhang, Cong Chen, Cong Zhang, Jinfeng Zhang, Yingbiao Peng, Peng Zhou and Weimin Chen Contents xi Part III Microstructure Evolution Multi-scale Modeling of Quasi-directional Solidification of a Cast Si-Rich Eutectic Alloy.... .... .... .... .... .... ..... .... 183 Chang Kai Wu, Kwan Skinner, Andres E. Becerra, Vasgen A. Shamamian and Salem Mosbah Numerical Simulation of Macrosegregation in a 535 Tons Steel Ingot with a Multicomponent-Multiphase Model.. .... ..... .... 193 Kangxin Chen, Wutao Tu and Houfa Shen Validation of CAFE Model with Experimental Macroscopic Grain Structures in a 36-Ton Steel Ingot .... .... .... .... ..... .... 203 Jing’an Yang, Zhenhu Duan, Houfa Shen and Baicheng Liu Analysis of Localized Plastic Strain in Heterogeneous Cast Iron Microstructures Using 3D Finite Element Simulations.. .... ..... .... 217 Kent Salomonsson and Jakob Olofsson An Integrated Solidification and Heat Treatment Model for Predicting Mechanical Properties of Cast Aluminum Alloy Component ... .... .... .... ..... .... .... .... .... .... ..... .... 227 Chang Kai Wu and Salem Mosbah Linked Heat Treatment and Bending Simulation of Aluminium Tailored Heat Treated Profiles..... .... .... .... .... .... ..... .... 237 Hannes Fröck, Matthias Graser, Michael Reich, Michael Lechner, Marion Merklein and Olaf Kessler Numerical Simulation of Meso-Micro Structure in Ni-Based Superalloy During Liquid Metal Cooling Process.. .... .... ..... .... 249 Xuewei Yan, Wei Li, Lei Yao, Xin Xue, Yanbin Wang, Gang Zhao, Juntao Li, Qingyan Xu and Baicheng Liu Part IV Phase Field Modeling Multiscale Simulation of α-Mg Dendrite Growth via 3D Phase Field Modeling and Ab Initio First Principle Calculations... ..... .... 263 Jinglian Du, Zhipeng Guo, Manhong Yang and Shoumei Xiong Macro- and Micro-Simulation and Experiment Study on Microstructure and Mechanical Properties of Squeeze Casting Wheel of Magnesium Alloy .. ..... .... .... .... .... .... ..... .... 273 Shan Shang, Bin Hu, Zhiqiang Han, Weihua Sun and Alan A. Luo Solidification Simulation of Fe–Cr–Ni–Mo–C Duplex Stainless Steel Using CALPHAD-Coupled Multi-phase Field Model with Finite Interface Dissipation.... .... ..... .... .... .... .... .... ..... .... 283 Sukeharu Nomoto, Kazuki Mori, Masahito Segawa and Akinori Yamanaka
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