Proceedings of Fatigue, Durability and Fracture Mechanics

468 Pages·2018·19.251 MB·English

by  S. Seetharamu,K. Bhanu Sankara Rao,Raghunath Wasudev Khare (eds.)

Lecture Notes in Mechanical Engineering
S. Seetharamu
K. Bhanu Sankara Rao
Raghunath Wasudev Khare Editors
Proceedings
of Fatigue,
Durability
and Fracture
Mechanics
Lecture Notes in Mechanical Engineering
Lecture Notes in Mechanical Engineering (LNME) publishes the latest develop-
ments in Mechanical Engineering—quickly, informally and with high quality.
Originalresearchreportedin proceedings andpost-proceedings represents thecore
of LNME. Also considered for publication are monographs, contributed volumes
and lecture notes of exceptionally high quality and interest. Volumes published in
LNME embrace all aspects, subfields and new challenges of mechanical
engineering. Topics in the series include:
(cid:129) Engineering Design
(cid:129) Machinery and Machine Elements
(cid:129) Mechanical Structures and Stress Analysis
(cid:129) Automotive Engineering
(cid:129) Engine Technology
(cid:129) Aerospace Technology and Astronautics
(cid:129) Nanotechnology and Microengineering
(cid:129) Control, Robotics, Mechatronics
(cid:129) MEMS
(cid:129) Theoretical and Applied Mechanics
(cid:129) Dynamical Systems, Control
(cid:129) Fluid Mechanics
(cid:129) Engineering Thermodynamics, Heat and Mass Transfer
(cid:129) Manufacturing
(cid:129) Precision Engineering, Instrumentation, Measurement
(cid:129) Materials Engineering
(cid:129) Tribology and Surface Technology
More information about this series at http://www.springer.com/series/11236
S. Seetharamu K. Bhanu Sankara Rao
(cid:129)
Raghunath Wasudev Khare
Editors
Proceedings of Fatigue,
Durability and Fracture
Mechanics
123
Editors
S. Seetharamu K.BhanuSankara Rao
Central Power Research Institute Mahatma Gandhi Institute of Technology
Bengaluru, Karnataka Hyderabad, Telangana
India India
and Raghunath WasudevKhare
Institute of Structural Integrity
Institute of Structural Integrity andFailure Studies (ISIFS)
andFailure Studies (ISIFS) Bengaluru, Karnataka
Bengaluru, Karnataka India
India
ISSN 2195-4356 ISSN 2195-4364 (electronic)
Lecture Notesin MechanicalEngineering
ISBN978-981-10-6001-4 ISBN978-981-10-6002-1 (eBook)
https://doi.org/10.1007/978-981-10-6002-1
LibraryofCongressControlNumber:2017948209
©SpringerNatureSingaporePteLtd.2018
Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpart
of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations,
recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission
orinformationstorageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilar
methodologynowknownorhereafterdeveloped.
The use of general descriptive names, registered names, trademarks, service marks, etc. in this
publicationdoesnotimply,evenintheabsenceofaspecificstatement,thatsuchnamesareexemptfrom
therelevantprotectivelawsandregulationsandthereforefreeforgeneraluse.
The publisher, the authors and the editors are safe to assume that the advice and information in this
book are believed to be true and accurate at the date of publication. Neither the publisher nor the
authorsortheeditorsgiveawarranty,expressorimplied,withrespecttothematerialcontainedhereinor
for any errors or omissions that may have been made. The publisher remains neutral with regard to
jurisdictionalclaimsinpublishedmapsandinstitutionalaffiliations.
Printedonacid-freepaper
ThisSpringerimprintispublishedbySpringerNature
TheregisteredcompanyisSpringerNatureSingaporePteLtd.
Theregisteredcompanyaddressis:152BeachRoad,#21-01/04GatewayEast,Singapore189721,Singapore
Preface
This volume contains 37 technical papers from the 2016 Conference, Fatigue
Durability India. The theme of this 2nd International conference was fatigue,
durabilityandfracturemechanics.Asinthepastconference,theformatconsistedof
keynote talks, invited lectures, contributed papers, exhibition and contributed
posters.Atotalof220delegatesparticipatedintheconference,and72paperswere
presented in Fatigue Durability India 2016.
The conference began with the domain experts Shri. R.J. Patel—
BARC; Shri. B. Jaypal—Defence; Prof. Dattaguru—Former Professor, IISC;
Shri. B.N. Suresh—Former Member of Space Commission; Prof. PingshaDong—
Director,WeldedStructuresLab,UniversityofMichigan,USA,introducingvarious
contemporary technical aspects in the areas of fatigue, durability and fracture
mechanics in nuclear energy, defence, aerospace and welded structures. This was
followedbykeynotetalksfromProf.Dattaguru,Prof.PingshaDong,Prof.Kamran
Nikbin—Imperial College London and Dr. Omar Ibrahim—MD Process
Optimisation, USA.
Intheparallelsessionsthatfollowedonthefirstdayaswellassecondandthird
days, 68 contributed paper presentations were made.
Thesecond-daykeynotepresentationsaremadebyProf.AdolfoB.Matamoros—
The University ofTexasatSanAntonio;Dr. G. Raghava—Chief ScientistatCSIR;
Dr. Ramesh Chadwani Managing Director of Zentech International, UK;
Dr. Asim Ghosal—Consulting Engineer/Technologist at GE Aviation, Bangalore.
The third-dayproceedingswerefurther enrichedbythefollowing keynote speakers:
Prof.XiaoshengGao—UniversityofAkron;Dr.YogeshK.Potdar—ManageratGE
Global,India;Dr.U.KamachiMudali—OutstandingscientistandAssociateDirector
at IGCAR, Kalpakam; Dr. R.C. Prasad—Former Professor at IIT Bombay;
Dr.RabindraNathGhosh—ChairProfessoratIITKharagpur;Mr.M.MohanKumar
—SeniorScientist,SSTD,CSIR-NALandMr.VitthalLondhe—TechnicalSpecialist
at Siemens Industry Software, Pune.
Allthepresentedpapersledtodetailedinteractionsintheareasofcrackgrowth
innonlinearproblems,advancesinmasterS-Ncurvemethodforfatigueevaluation
and welded structures, fracture mechanics-based structured integrated problems,
v
vi Preface
realisticfatiguelifepredictions,fatiguestudiesinwaterpowerreactors,viscoelastic
parameters, behaviour of stainless steel at high temperatures, thermal stripping
studiesindynamicsodiumenvironment,potentialityofsmallpunchtesttogenerate
J-R curve, materials characterisation and productive modelling, failure analysis
studies, civil engineering applications, high-temperature crack growth behaviour,
effectively induced residual stress, investigations and real size components, tech-
nology trends in aircraft engines, multi-axial fatigue tests, environmental effects,
structural integrity assessment of UAV structures, fatigue strength of Al–Mg alloy
processed by cryorolling, failure studies and coatings, creep-fatigue evaluation life
assessment extension and certification, application in automotives, bridges,piping,
operating machines, elasticity and ductile fracture, corrosion fatigue and hydrogen
embrittlement, importance of structural test developments and significance and
importance of durability for engineering components. The conference ended with
the three awards of presentations to Mr. J. Veerababu of IGCAR, Chennai,
Mr. Anjaneya Dixit of IIT Delhi and Mr. Siddappaji B. of ADE, DRDO.
The conference was sponsored by IOCL, KPCL, ISRO, BISS, Ansys, ICAT,
Altair, CADMarC, NETZSCH Technologies, TII Techno Testing Services, TCR
Engineering Services and IIPE.
Thisvolumecontains37papersfeaturingsignificantaspectsoffatiguedurability
andfracturemechanicsemphasisingstructuralintegrityofcomponentsasaddressed
through materials characterisation, productive modelling, environmental as well as
service conditions component fabrications roots and damage diagnosis along with
condition assessment and defect tolerance potential.
We thank all the sponsors, participants and exhibitors for their contributions to
FatigueDurabilityIndia2016.Wespeciallythanktheauthorsandreviewersofthe
papers in this volume. Special thanks to all organising committee members and
programme committee members of Fatigue Durability India 2016.
Bengaluru, India Dr. S. Seetharamu
Hyderabad, India Dr. K. Bhanu Sankara Rao
Bengaluru, India Dr. Raghunath Wasudev Khare
Contents
Finite Element Analysis-Based Approach for Stress Concentration
Factor Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Yuvaraj Hodhigere, Jyoti S. Jha, Asim Tewari and Sushil Mishra
Evaluation of Viscoplastic Parameters of an Austenitic Stainless Steel
at High Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
A.K. Asraff, Merin V. George, Krishnajith Jayamani
and S. Sarath Chandran Nair
Potentiality of Small Punch Test Using Damage Model to Generate
J-R Curve of 20MnMoNi55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Pradeep Kumar, B.K. Dutta, J. Chattopadhyay and R.S. Shriwastaw
Experimental Facility for Thermal Striping Studies in Dynamic
Sodium Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
S. Vijayaraghavan, P. Rajasundaram, T. Chandran, M. Shanmugavel,
B. Babu and P. Selvaraj
Linear Elastic Fracture Mechanics (LEFM)-Based Single Lap Joint
(SLJ) Mixed-Mode Analysis for Aerospace Structures. . . . . . . . . . . . . . 53
B.K. Mahesha, D. Thulasi Durai, D. Karuppannan and K. Dilip Kumar
Study of Fatigue Crack Growth Rate of AA6061 at Different Stress
Ratios. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Rajesh P. Verma and K.N. Pandey
Cooler Casing Fatigue Analysis: An ASME Approach. . . . . . . . . . . . . . 75
Prathapkumar Ramamoorthy, David K. Harper and Sam P. Joseph
Failure Analysis of HSS Punch Tool: A Case Study. . . . . . . . . . . . . . . . 93
Suraj Desai, B.V. Dilip Kumar Bhat, Guruvinder Singh, G.J. Naveen,
P. Rangasamy, B. Jayadeva, P. Sampathkumaran, S. Seetharamu,
G. Venkataramudu and H.B. Niranjan
vii
viii Contents
Evaluation of Fatigue Strength of Alloy Steel Pipe Under Influence of
Hydrostatic Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Deepak Kumar Rout and Raghu V. Prakash
Estimation of Fatigue Life of Notched Specimens of P91 Steel by
Analytical Approaches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
J. Veerababu, Sunil Goyal, R. Sandhya and K. Laha
Effect of Induced Residual Stress and Its Contribution to the Failure
of an IC Engine Valve Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Gurunathan, Jitendra Sharma and Velshankar
Fatigue Analysis of Offshore Structures in Indian Western Offshore. . . 143
Nitin Nehra, Praveen Bhat and N. Panneerselvam
Crack Effect on Rotors Using Mode-I Failure Model with Transfer
Matrix Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Ved Prakash Singh and J. Srinivas
Multiaxial Fatigue Analysis—Approach Toward Real-World Life
Prediction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Pradip Pujari
Effect of Loading Rate and Constraint on Dynamic Ductile Fracture
Toughness of P91 Steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
S. Sathyanarayanan, Jashveer Singh, A. Moitra, G. Sasikala, S.K. Albert
and A.K. Bhaduri
Fatigue Life Prediction of Commercial Dental Implant Using
Analytical Approach and Verification by FEA. . . . . . . . . . . . . . . . . . . . 203
Pankaj Dhatrak, Uddhav Shirsat, Vijay Deshmukh and S. Sumanth
Layered Microstructure Generated by Multipass Friction Stir
Processing in AZ91 Alloy and Its Effect on Fatigue Characteristics. . . . 213
Raja Allavikutty, Vivek Pancholi and Banu K. Mishra
GrainRefinementMechanismandItsEffectonStrengthandFracture
Toughness Properties of Al–Zn–Mg Alloy . . . . . . . . . . . . . . . . . . . . . . . 223
P.K. Mandal
Evolution of Tertiary Carbides and Its Influence on Wear Behavior,
Surface Roughness and Fatigue Limit of Die Steels . . . . . . . . . . . . . . . . 237
Tarang Shinde and N.B. Dhokey
Lakshya: Life Assessment, Extension and Certification . . . . . . . . . . . . . 253
Manu Jain, S. Rajashekar, V. Ashok Rangan and V. Subramanian
Creep–Fatigue Damage Evaluation of 2.25Cr-1Mo Steel in Process
Reactor Using ASME-NH Code Methodology . . . . . . . . . . . . . . . . . . . . 267
Sagar R. Dukare and Nilesh R. Raykar
Contents ix
Analysis and Design Optimization for Improved Fatigue Life of One-
Way Clutch Drive Used in Starter Motor . . . . . . . . . . . . . . . . . . . . . . . 283
Varatharaj Neelakandan, Bharath Kumar, Thulasirajan Ganesan
and Praveen Chakrapani Rao
Creep–Fatigue Assessment for Interaction Between IHX Seal Holder
andInnerVesselStandPipeinaPool-TypeFastReactorasPerRCC-
MR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Sanjay Kumar Pandey, S. Jalaldeen, K. Velusamy
and P. Puthiyavinayagam
Probabilistic Fatigue Life Estimation of Plate with Multiple Stress
Concentration Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
T. Sivaranjani, K. Abhirama and M. Manjuprasad
Creep–Fatigue Interaction Study on Gas Turbine Engine Alloy . . . . . . 323
Neeta Paulose, D. Chandru Fernando, Amborish Banerjee, J.K. Sahu
and S.N. Narendra Babu
Evaluation of Implicit Reliability Level Associated with Fatigue
Design Criteria of Nuclear Class-1 Piping . . . . . . . . . . . . . . . . . . . . . . . 335
J. Mishra and V. Balasubramaniyan
The Tensile Fatigue Behaviour of Aligned MWNT/Epoxy
Nanocomposites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
Sasidhar Jangam, A. Hema Devi, S. Raja, K. Hemachandra Reddy
and G. Vijay Kumar
Thermo-Mechanical Creep and Recovery of CTBN–Epoxy Shape
Memory Polymers Under Saline Environment. . . . . . . . . . . . . . . . . . . . 361
A. Revathi, M. Sendil Murugan and Sandhya Rao
Fatigue Life Estimation of Components Mounted on PCB Due to
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
Debadatta Mishra, Manish Trikha, D. Kamesh, K. Venkatesh
and M. Ravindra
Modified Rainflow Counting Algorithm for Fatigue Life
Calculation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381
Vaibhav Shinde, Jyoti Jha, Asim Tewari and Sushil Miashra
DamagePrognosis ofPlain ConcreteUnder Low-Cycle Fatigue Using
Piezo-Based Concrete Vibration Sensors . . . . . . . . . . . . . . . . . . . . . . . . 389
Anjaneya Dixit, Abhinav Bindal and Suresh Bhalla
Asymmetric Cyclic Behaviour of Fine- and Coarse-Grained
Commercially Pure Copper and Aluminium . . . . . . . . . . . . . . . . . . . . . 397
Jayanta Kumar Mahato, Partha Sarathi De, Amrita Kundu
and Pravash Chandra Chakraborti