PRACTICAL TUNNEL CONSTRUCTION PRACTICAL TUNNEL CONSTRUCTION Gary B. Hemphill PhD, PE JOHN WILEY & SONS, INC. Coverimage:(upper)©Ollo/iStockphoto;(lower)©RagipCandan/iStockphoto Coverdesign:AnneMicheleAbbott Thisbookisprintedonacid-freepaper. Copyright©2013byJohnWiley&Sons,Inc.Allrightsreserved PublishedbyJohnWiley&Sons,Inc.,Hoboken,NewJersey PublishedsimultaneouslyinCanada Nopartofthispublicationmaybereproduced,storedinaretrievalsystem,ortransmittedin anyformorbyanymeans,electronic,mechanical,photocopying,recording,scanning,or otherwise,exceptaspermittedunderSection107or108ofthe1976UnitedStatesCopyright Act,withouteitherthepriorwrittenpermissionofthePublisher,orauthorizationthrough paymentoftheappropriateper-copyfeetotheCopyrightClearanceCenter,222Rosewood Drive,Danvers,MA01923,(978)750-8400,fax(978)646-8600,oronthewebat www.copyright.com.RequeststothePublisherforpermissionshouldbeaddressedtothe PermissionsDepartment,JohnWiley&Sons,Inc.,111RiverStreet,Hoboken,NJ07030, (201)748-6011,fax(201)748-6008,oronlineatwww.wiley.com/go/permissions. LimitofLiability/DisclaimerofWarranty:WhilethePublisherandauthorhaveusedtheirbest effortsinpreparingthisbook,theymakenorepresentationsorwarrantieswiththerespecttothe accuracyorcompletenessofthecontentsofthisbookandspecificallydisclaimanyimplied warrantiesofmerchantabilityorfitnessforaparticularpurpose.Nowarrantymaybecreatedor extendedbysalesrepresentativesorwrittensalesmaterials.Theadviceandstrategiescontained hereinmaynotbesuitableforyoursituation.Youshouldconsultwithaprofessionalwhere appropriate.NeitherthePublishernortheauthorshallbeliablefordamagesarisingherefrom. Forgeneralinformationaboutourotherproductsandservices,pleasecontactourCustomer CareDepartmentwithintheUnitedStatesat(800)762-2974,outsidetheUnitedStatesat (317)572-3993orfax(317)572-4002. Wileypublishesinavarietyofprintandelectronicformatsandbyprint-on-demand.Some materialincludedwithstandardprintversionsofthisbookmaynotbeincludedine-booksorin print-on-demand.IfthisbookreferstomediasuchasaCDorDVDthatisnotincludedinthe versionyoupurchased,youmaydownloadthismaterialathttp://booksupport.wiley.com.For moreinformationaboutWileyproducts,visitwww.wiley.com. LibraryofCongressCataloging-in-PublicationData: Hemphill,GaryB. Practicaltunnelconstruction/GaryB.Hemphill. pagescm Includesbibliographicalreferencesandindex. ISBN978-0-470-64197-2(cloth);ISBN978-1-118-33000-5(ebk);ISBN9780-1-118-33276-4 (ebk);ISBN978-1-118-33444-7(ebk);ISBN978-1-118-35017-1(ebk); ISBN978-1-118-35021-8(ebk);ISBN978-1-118-35027-0(ebk) 1.Tunneling.I.Title. TA805.H452013 624.1(cid:2)93—dc23 2012023642 PrintedintheUnitedStatesofAmerica 10987654321 To my father, Clayton Hemphill, 1913–2001, and all of the other tunnellers who have passed before and those to follow. CONTENTS Preface xiii Acknowledgments xv 1 Introduction 1 2 Geotechnical Considerations—Rock 5 Site Investigation 5 Borings 6 Obtaining Samples and Testing of Rock 7 Geophysics 8 Types of Rock 10 Igneous Rocks 10 Sedimentary Rocks 11 Metamorphic Rocks 14 Discontinuities 15 Folds 16 Fractures 18 Faults 18 Joints 18 Shear Zones 19 Hardness 20 Tunnel Orientation 23 Tunneling Under the Water Table 25 Rock Mass Classification 27 References 63 3 Soft Ground (Soil) 65 Engineering Properties 67 Squeezing Ground 72 Swelling Ground 72 References 80 4 Soft Ground Tunneling 81 Unitary Excavation 81 Full-Arch Mining 83 Shields 88 vii viii CONTENTS Slurry Machines 91 Earth Pressure Balance Machine 97 References 104 5 Tunneling In Rock 105 Factors Considered When Selecting Tunneling Method 106 Tunneling in Rock by Drilling and Blasting 106 Drilling 107 Explosives 112 Blasting 124 Tunnel Driving by Blasting 138 Hydraulic Impact Hammer 156 References 157 6 Roadheaders 159 Operating Principle 159 Mucking 161 Machine Parameters 164 Cutting Bits 164 Operational Parameters 166 Roadheader Cutting Capacity 166 Performance Prediction 167 Advantages of Roadheader 168 Roadheader Shortcomings 168 References 169 7 Tunnel-Boring Machines 171 History of Tunnel-Boring Machine 171 Channel Tunnel 172 Beaumont/English Machine 172 Operating Principle 176 Cutting Tools 179 Kerf Principle 181 Disc Cutter Spacing 181 Backup Equipment 182 References 185 8 Ground Control 187 Support System Objectives 187 Types of Rock Support 188 Active Support 188 Passive Support 197 References 208
Description: