Practical Transformer Handbook Practical Transformer Handbook Irving M. Gottlieb RE. < » Newnes OXFORD BOSTON JOHANNESBURG MELBOURNE NEW DELHI SINGAPORE Newnes An Imprint of Butterworth-Heinemann Linacre House, Jordan Hill, Oxford OX2 8DP 225 Wildwood Avenue, Woburn, MA 01801-2041 A division of Reed Educational and Professional Publishing Ltd S . A member of the Reed Elsevier pic group First published 1998 Transferred to digital printing 2004 © Irving M. Gottlieb 1998 All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and whether or not transiently or incidentally to some other use of this publication) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988 or under the terms of a licence issued by the Copyright Licensing Agency Ltd, 90 Tottenham Court Road, London, England WIP 9HE. Applications for the copyright holder's written permission to reproduce any part of this publication should be addressed to the publishers British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library ISBN 0 7506 3992 X Library of Congress Cataloguing in Publication Data A catalogue record for this book is available from the Library of Congress DLAOTA TREE Typeset by Jayvee, Trivandrum, India Contents Preface ix Introduction xi 1 An overview of transformer s i n electrical technology 1 Amber, lodestones, galvanic cels but no transformens 1 The ideal transformer - an ethereal but practical entity 3 A practical question - why use an iron core in transformers? 4 Why does a transformer transform? 6 Gore or shel-type transformer construction 9 Transformers utilizing toroids and pot cores 13 Bels, whistles and coments 15 Imortality via over-design, sheltered operation and a bit of luck 17 Direct current ambient temperature resistance -just the beginning of coper loses 19 More can be done after ringing door-bells, lighting lamps and runing toy trains 2 2 Specialized transformer devices 25 Saturable converters - another way to use transformers 25 Energy transfer without flux linkages - the parametric converter 31 The Lorain subcycler - an erstwhile parametric converter 36 The constant curent transformer 38 The constant voltage transformer 40 Saturable reactor control of a. c. power 41 Transformer action via magnetostriction 45 A double core transformer for saturable core inverters 47 3 Operational features of transformers 49 Operation of transformers at other than their intended frequencies 50 vi Contents Next to magic, try the auto-transformer for power capability 52 Dial a voltage from the adjustable auto-transformer 5 Transformer phasing in d.c. to d.c. converters 57 Transformer behaviour with pulse-width modulated waveforms 58 Curent inrush in sudenly-excited transformers 62 Transformer temperature rise - a posible coldown 64 High efficiency and high power factors are fine, but don't forget the utilization factor 6 Transformers in thre-phase formats - al's wel that's phased wel 72 Recapturing the lost function of the power transformer 73 Bandpas responses from resonated transformers 74 4 Interesting aplications of transformers 78 Remote controling big power with a smal transformer 78 The use of a transformer to magnify capacitance 78 A novel transformer aplication in d.c.-regulated suplies 81 Polyphase conversions with transformers 83 The hybrid coil ~ a transformer gimick for two-way telephony 84 Transformer schemes for practical benefits 85 Transformers in magnetic core memory systems 87 The transmision line transformer - a diferent bred 8 Transformers as magnetic amplifiers 97 Transformer coupling batery charging curent to electric vehicles 9 5 High-voltage t ransformers 104 Emphasis on high voltage 104 Steped-up high voltage from not so high turns ratio 105 A brute force aproach to tesla coil action 107 Transformer technique for skirting high voltage problems 108 A novel winding patern 1 Other techniques for high voltage transformation 12 The curent transformer 15 Steping-up to high voltage and new transformer problems 16 6 Miscelaneous transformer tc»piGS 19 Transformer saturation form geomagnetic storms 19 The strange 4.4 factor in the transformer equation 12 Link coupling - transformer action over a distance 124 Homing in on elusive secondary voltage 126 An aparent paradox of electromagnetic induction 128 Transformer technique with 'shorts' - the induction regulator 130 Constant curent transformers incorporating physical motion 131 A novel way to null transformer action between adjacent tuned circuits 13 Transformers only do what comes naturaly 138 Contents vii The flux gate magnetometer 139 Transformer balancing acts - the comon-mode choke 140 Mutual inductance, coeficient of coupling and leakage inductance 143 Short-circuit protection of power lines via a unique transformer 145 Apendix - Useful information 149 Index 169 This Page Intentionally Left Blank Preface Since the dawn of the electrical age, many excellent treatises dealing with transformers have been available, one differing from another in the depth of the mathematical rigour involved. However, the salient feature common to most has been their preoccupation with the transformers used in the 50/60Hz utility industry. This book takes a somewhat different tack; it deals largely with transformers more relevant to electronic technology, control techniques, instrumentation, and to unusual implementations of transformers and transformer-like devices. In so- doing, the author feels that the highest usefulness will ensue from emphasis on the practical aspects of such transformers and their unique applications. For, if prop- erly done, those readers wishing to probe further will have been guided along appropriate paths to extended investigation. The underlying objective is to stimu- late the creativity of engineers, hobbyists, experimenters and inventors, rather than to provide a conventional classroom-like text. It is to be hoped that a readable and interesting exposition of the topic will help dispel much of the prevalent notion that transformers are mundane devices of a mature technology with little prospect of further evolutionary progress. To this end, it should be easy to show that the traditional treatment of transformers, although providing a solid academic-foundation, tends to confine the modern practitioner to a bygone era. Irving M. Gottlieb RE.