Planning Production and Inventories in the Extended Enterprise: A State-of-the-Art Handbook, Volume 2 PDF
Preview Planning Production and Inventories in the Extended Enterprise: A State-of-the-Art Handbook, Volume 2
International Series in Operations Research & Management Science Volume 152 SeriesEditor: FrederickS.Hillier StanfordUniversity,CA,USA SpecialEditorialConsultant: CamilleC.Price StephenF.Austin,StateUniversity,TX,USA Forfurthervolumes: http://www.springer.com/series/6161 Karl G. Kempf(cid:2)Pınar Keskinocak(cid:2)Reha Uzsoy Editors Planning Production and Inventories in the Extended Enterprise A State of the Art Handbook, Volume 2 ABC Editors KarlG.Kempf RehaUzsoy DecisionTechnologiesGroup EdwardP.FittsDepartmentofIndustrial IntelCorporation andSystemsEngineering 5000W.ChandlerBlvd.,Chandler, 300DanielsHall Arizona,USA85226 CampusBox7906 [email protected] NorthCarolinaStateUniversity Raleigh,NC27695-7906,USA PınarKeskinocak [email protected] GeorgiaInstituteofTechnology SchoolofIndustrialandSystems Engineering Atlanta,Georgia30332-0205,USA [email protected] ISSN0884-8289 ISBN978-1-4419-8190-5 e-ISBN978-1-4419-8191-2 DOI10.1007/978-1-4419-8191-2 SpringerNewYorkDordrechtHeidelbergLondon LibraryofCongressControlNumber:2011922912 (cid:2)c SpringerScience+BusinessMedia,LLC2011 Allrightsreserved.Thisworkmaynotbetranslatedorcopiedinwholeorinpartwithoutthewritten permission of the publisher (Springer Science+Business Media, LLC, 233 Spring Street, New York, NY10013, USA),except forbrief excerpts inconnection with reviews orscholarly analysis. Usein connectionwithanyformofinformationstorageandretrieval,electronicadaptation,computersoftware, orbysimilarordissimilarmethodologynowknownorhereafterdevelopedisforbidden. Theuseinthispublicationoftradenames,trademarks,servicemarks,andsimilarterms,eveniftheyare notidentifiedassuch,isnottobetakenasanexpressionofopinionastowhetherornottheyaresubject toproprietaryrights. Printedonacid-freepaper SpringerispartofSpringerScience+BusinessMedia(www.springer.com) Acknowledgements Theprocessbywhichthesevolumescametofruitionhasbeenalongone,andwe are gratefulfor the supportof manydifferentpeoplefor their support, advice and contributions.Firstamongthesearethecontributingauthors–withoutthem,there wouldbenobook,andwearedeeplygratefultothemforbearingwithourrepeated requestsformaterialsandrevisionswhileprovidingthe high-qualitycontributions worthyofthesevolumes.Themanyreviewerswhogaveoftheirtimeandeffortto helpimprovethechaptersarealsogratefullyacknowledged. Thanks are also due to Professor F. Hillier, the Editor of this Series, for sup- porting the project, and to Gary Folven, under whose guidance the project took shape, and who sustained us through the first four years until his well-deserved retirement. His many contributions to operations research over a long and distin- guished publishing career will stand for a long time. Neil Levine and Matthew AmboyofSpringersawthevolumesthroughproduction,nudgingtheeditorialteam whennecessaryandexhibitingresourcefulnessandpatienceaboveandbeyondthe call of duty. Thanks also to Carrie Brooks of North Carolina State University for preparingthelistsofauthorsforindexingatveryshortnotice. An undertaking of this magnitude and duration would simply not be possible without a collegial, mutually supporting editorial team. It has been a privilege to worktogetheronthisproject;wehavealllearntfromeachotherandfromtheau- thorswho have contributed,and are gratefulto have had this opportunityto work withsomeofthebestinourfield. Finally, we would like to thank our families, who have had to put up with late nights and grumpy mornings over the duration of the project, and without whose supportandunderstandingourliveswouldbemuchpoorerinmanyways. v Contents 1 ProductionPlanningUnderUncertainty withWorkload-DependentLeadTimes: Lagrangean BoundsandHeuristics ....................................................... 1 GregoryDobsonandUdayS.Karmarkar 2 Production Planning and Scheduling: Interaction andCoordination............................................................. 15 YiweiCai,ErhanKutanoglu,andJohnHasenbein 3 The Effectsof ProductionPlanning on the Dynamic BehaviorofaSimpleSupplyChain:AnExperimental Study........................................................................... 43 SezaOrcunandRehaUzsoy 4 SupplyandDemandSynchronization inAssemble-to-OrderSupplyChains ...................................... 81 MarkusEttl,KarthikSourirajan,PuHuang, ThomasR.Ervolina,andGraceY.Lin 5 QuantitativeRiskAssessmentinSupplyChains:ACase StudyBasedonEngineeringRiskAnalysisConcepts....................105 Le´aA.DelerisandFeryalErhun 6 A Practical Multi-Echelon Inventory Model withSemiconductorManufacturingApplication.........................133 KaanKatirciogluandGuillermoGallego 7 AMechanismDesignApproachforDecentralizedSupply ChainFormation .............................................................153 DineshGarg,Y.Narahari,EarnestFoster,DevadattaKulkarni, andJeffreyD.Tew vii viii Contents 8 ProcurementNetworkFormation:ACooperativeGame Approach ......................................................................185 T.S.ChandrashekarandY.Narahari 9 DesigningFlexibleSupplyChainContractswithOptions...............207 Feng Cheng,MarkusEttl, Grace Y. Lin, MaikeTonner, andDavidD.Yao 10 Build-to-Order Meets Global Sourcing: Planning ChallengefortheAutoIndustry ............................................231 MeldaOrmeciMatogluandJohnVandeVate 11 PracticalModelinginAutomotiveProduction............................249 JonathanH.Owen,RobertR.Inman, andDennisE.Blumenfeld 12 WhyIsItSoHardtoBuildandValidateDiscreteEvent SimulationModelsofManufacturingFacilities? .........................271 SethA.FischbeinandEdwardYellig 13 A Practical Approach to Diagnosing and Tuning aStatisticalForecastingSystem.............................................289 YingTatLeungandKumarBhaskaran 14 TheOngoingChallenge:CreatinganEnterprise-Wide Detailed Supply Chain Plan for Semiconductor andPackageOperations.....................................................313 Kenneth Fordyce, Chi-Tai Wang, Chih-Hui Chang, AlfredDegbotse,BrianDenton,PeterLyon,R.JohnMilne, RobertOrzell,RobertRice,andJimWaite 15 ProductionPlanninginthePlasticsIndustry .............................389 RajeshTyagiandSrinivasBollapragada 16 ModelPredictiveControlinSemiconductorSupplyChain Operations.....................................................................403 KarlKempf,KirkSmith,JaySchwartz,andMartinBraun 17 Models and Methods for Production Scheduling inthePharmaceuticalIndustry.............................................429 DarioPacciarelli,CarloMeloni,andMarcoPranzo 18 Developing a Computerized Scheduling System fortheSteelmaking–ContinuousCastingProcess ........................461 HubertMissbauer,WolfgangHauber,andWernerStadler Contents ix 19 A Multi-Model Approach for ProductionPlanning andSchedulinginanIndustrialEnvironment ............................489 AbdelhakimArtiba,ValerieDhaevers,DavidDuvivier, andSalahE.Elmaghraby 20 Fuzzy Logic-Based Production Scheduling andReschedulinginthePresenceofUncertainty.........................531 SanjaPetrovic,DobrilaPetrovic,andEdmundBurke 21 TheSumming-Up.............................................................563 KarlKempf,PınarKeskinocak,andRehaUzsoy AuthorIndex........................................................................571 SubjectIndex.......................................................................583
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