Phoenix Contact Sensor/Actuator Cabling

198 Pages·2013·17.14 MB·English

10 PHOENIX CONTACT
Courtesy of Steven Engineering, Inc. - [phone] - [email protected] - www.stevenengineering.com
Sensor/actuator cabling
A one-stop-shop for the entire range    
Product range overview 12
of solutions for field installation
With distributed connection technology,

passive distributor systems connect the I/O Plug-in connectors for assembly 14
devices to the PLC controller. Phoenix
Contact offers the most comprehensive   M8 plug-in connectors 16 
range of sensor/actuator cabling on the
  M12 plug-in connectors 19 
market. Passive M5, M8, M12, and 7/8"
components consisting of distributor boxes,   7/8" plug-in connectors 27 
cables, and plug-in connectors for assembly
  Valve plug-in connectors 28 
are available from stock.
The 1/2" and 7/8" range for the North    
American market can be found on our web- Assembled cables 32
site.
  3-pos. cables with plug-in connectors 34 
Customer/sector-specific solutions
In order to be able to respond flexibly   4-pos. cables with plug-in connectors 44 
to your needs, cables and boxes can be
manufactured to suit with specific cable
  5-pos. cables with plug-in connectors 51 
lengths and types (e.g., a different sheath
color).
For increased requirements, such as the   6-pos. cables with plug-in connectors 56 
railway or food industry, the long-term use
of products outdoors and cables for flexible
  8-pos. cables with plug-in connectors 58 
use in drag chains or robot applications,
Phoenix Contact offers a range of suitable
product series.
  12/17-pos. cables with plug-in connectors 64 
Faster assembly with the SPEEDCON
  Power cables with plug-in connectors 68 
rapid interlock system
SPEEDCON is the logical development of
the M12 plug-in connector system that has   Cables with valve plug-in connectors 86 
been established and accepted for many

years. Following the principle of “Plug & Distributors and adapters 102
Turn”, the connection time for M12 plug-in
connectors is reduced by 90%.    
Distributor boxes 116
Due to the 100% compatibility, redundant
warehousing is eliminated.

Cabling for the railway industry 126

Cabling for the food industry 134

Cabling for outdoor applications 148

Cabling for robots and drag chains 162

By the meter, cable rings 168

Accessories 172

Cable range for 184
  Sensor/actuator cables 186 
  Sensor/actuator boxes 202 
PHOENIX CONTACT 11
Courtesy of Steven Engineering, Inc. - [phone] - [email protected] - www.stevenengineering.com
Sensor/actuator cabling
Product range overview
User-friendly configuration EPLAN data Customized solutions
By entering technical parameters, you can We support you in the creation of circuit The Service Center for industrial
quickly and easily find your product for diagrams with EPLAN Electric P8. plug-in connectors at Phoenix Contact will
sensor/actuator cabling. The required product data can be found transform your requirements into a custom
on our website under “Service and product within just a few days.
Support”.
12 PHOENIX CONTACT
Courtesy of Steven Engineering, Inc. - [phone] - [email protected] - www.stevenengineering.com
Sensor/actuator cabling
Product range overview
Correct connection Easy detection Safe transmission
Always the right connection technology A particularly user-friendly feature is With 360° shielded plug-in connectors
for your application: IDC, spring-cage, diagnostics in the event of an error. LEDs and cables, you can transmit signals reliably
pierce or screw connection offer various can be used to detect errors in the signal even in critical EMI applications.
advantages that can be utilized in your spe- path quickly and easily. This can directly
cific application. increase your machine availability.
SPEEDCON: compatibility SPEEDCON: fast assembly SPEEDCON: safe operation
The SPEEDCON rapid interlock system Just half a turn and the SPEEDCON M12 SPEEDCON meets all the electrical and
is based on the principle of “Plug & Turn” rapid interlock system creates the perfect mechanical properties of a conventional
and is 100% compatible with all M12 plug-in plug-in connection. Reduce your assembly M12 plug-in connection, plus all accepted
connectors with M12x1 thread on the time by 90%. standards and requirements.
market.
High standard Cables for every application High-quality materials and innovative
Our standard PUR cables are resistant to Whether extreme mechanical strain, designs
aggressive media. They are halogen, PVC, chemical loads, UV and atmospheric influ- For increased requirements, we have de-
and silicone-free plus flame-retardant and ences or welding sparks - we have the right veloped solutions which meet the needs of
are suitable for use in drag chains. cable for your requirements. your application through innovative design
and material selection.
For additional information, visit www.phoenixcontact.net/products PHOENIX CONTACT 13
Courtesy of Steven Engineering, Inc. - [phone] - [email protected] - www.stevenengineering.com
Sensor/actuator cabling
Sensor/actuator plug-in connectors for assembly
Signal plug-in connectors Power plug-in connectors Valve plug-in connectors
Plug-in connectors for signal transmission Plug-in connectors for power transmis- The product range consists of valve plug-
are available in types M8 and M12 with var- sion are available in types M12 to M40 and in connectors with various types (A, B, BI,
ious connection technologies. 7/8". C, CI, AD) and protective circuits.
14 PHOENIX CONTACT
Courtesy of Steven Engineering, Inc. - [phone] - [email protected] - www.stevenengineering.com
Sensor/actuator cabling
Sensor/actuator plug-in connectors for assembly
Insulation displacement connection Spring-cage connection Piercecon® connection
With QUICKON connection technology, Stranded conductors with ferrules or With Piercecon® connection technology,
an insulation displacement contact cuts solid conductors can be quickly and easily the electrical connection is made by a
through the conductor insulation and makes inserted directly into the connection contact pin that axially pierces the litz wires.
spring-loaded, vibration-resistant, and without tools.
Advantage:
gas-tight contact with the litz wire.
Advantage: – Most compact design on the market
Advantage: – Vibration and shock-proof connection
– Fastest connection on the market
Screw connection SPEEDCON: fast, safe, and compatible High packing density
Just like spring-cage connection technolo- The SPEEDCON rapid interlock system High-pos. versions are available in types
gy, connection can be made irrespective of is 100% compatible with all M12 plug-in M8 and M12, which feature a compact
the conductor insulation material. connectors with standard M12x1 thread. design. This means that up to 8 positions
The assembly time is reduced by 90%. can be accommodated in type M8 and up to
Advantage:
17 positions in type M12.
– Multi-conductor connection
For additional information, visit www.phoenixcontact.net/products PHOENIX CONTACT 15
Courtesy of Steven Engineering, Inc. - [phone] - [email protected] - www.stevenengineering.com
Sensor/actuator cabling
Sensor/actuator plug-in connectors for assembly
M8, insulation displacement
connection
0.08 mm² - 0.25 mm², 0.25 mm² - 0.5 mm²,
3, 4-pos. 3, 4-pos.
   
Technical data Technical data
3-pos. 4-pos. 3-pos. 4-pos.
General data
M8 circular plug-in connector according to: IEC 61076-2-104 IEC 61076-2-104
Pollution degree 3 3
Degree of protection IP65/67 IP65/67
Connection method Insulation displacement connection Insulation displacement connection
Cable diameter 2.5 mm ... 5 mm ±0.2 mm 2.5 mm ... 5 mm ±0.2 mm
Electrical data
Rated voltage 60 V 30 V 60 V 30 V
Rated current 4 A 4 A
Volume resistance ≤ 5 mΩ ≤ 5 mΩ
Insulation resistance ≥ 100 MΩ ≥ 100 MΩ
Material data
Material contact / contact surface CuSn / Ni/Au CuSn / Ni/Au
Contact carrier material TPU GF TPU GF
Inflammability class according to UL 94 HB HB
Temperature data
Plug / socket [°C] -25 ... 80 -25 ... 80
Ordering data Ordering data
Description Order No. Pcs. / Pkt. Order No. Pcs. / Pkt. Order No. Pcs. / Pkt. Order No. Pcs. / Pkt.
3-pos. 4-pos. 3-pos. 4-pos.
Plug-in connectors
Socket, straight 1441040 1 1441053 1 1441066 1 1441079 1
Plug, straight 1441008 1 1441011 1 1441024 1 1441037 1
16 PHOENIX CONTACT
Courtesy of Steven Engineering, Inc. - [phone] - [email protected] - www.stevenengineering.com
Sensor/actuator cabling
Sensor/actuator plug-in connectors for assembly
M8, screw connections
Unshielded, Shielded,
3, 4-pos. 3, 4-pos.
 
Technical data Technical data
3-pos. 4-pos. 3-pos. 4-pos.
General data
M8 circular plug-in connector according to: IEC 61076-2-104 IEC 61076-2-104
Pollution degree 3 3
Degree of protection IP67 IP67
Connection method Screw connection Screw connection
Cable diameter 3.5 mm ... 5 mm 3.5 mm ... 5.5 mm
Connection cross section [mm2] 0.14 mm² ... 0.5 mm² 0.14 mm² ... 0.5 mm²
Electrical data
Rated voltage 60 V 30 V 60 V 30 V
Rated current 4 A 4 A
Volume resistance ≤ 3 mΩ ≤ 3 mΩ
Insulation resistance ≥ 100 MΩ ≥ 100 MΩ
Material data
Material contact / contact surface CuZn / Au CuSn / Au
Contact carrier material PA PUR / PA66
Inflammability class according to UL 94 HB HB
Temperature data
Plug / socket [°C] -40 ... 85 -40 ... 85
Ordering data Ordering data
Description Order No. Pcs. / Pkt. Order No. Pcs. / Pkt. Order No. Pcs. / Pkt. Order No. Pcs. / Pkt.
3-pos. 4-pos. 3-pos. 4-pos.
Plug-in connectors
Socket, straight 1506888 1 1506891 1 1542907 1 1542910 1
Plug, straight 1501252 1 1501265 1 1542884 1 1542897 1
Socket, angled 1407582 1 1407584 1
Plug, angled 1407583 1 1407585 1
Accessories Accessories
Pressure screw and seal, for cable diameter:
2.5 mm ... 3.5 mm SACC-M 8-SET/2,2-3,5 1436945 5
For additional information, visit www.phoenixcontact.net/products PHOENIX CONTACT 17
Courtesy of Steven Engineering, Inc. - [phone] - [email protected] - www.stevenengineering.com
Sensor/actuator cabling
Sensor/actuator plug-in connectors for assembly
M8, solder connection
Unshielded, Shielded,
3, 4-pos. 3, 4-pos.
 
Technical data Technical data
3-pos. 4-pos. 3-pos. 4-pos.
General data
M8 circular plug-in connector according to: IEC 61076-2-104 IEC 61076-2-104
Pollution degree 3 3
Degree of protection IP67 IP67
Connection method Solder connection Solder connection
Cable diameter 3.5 mm ... 5 mm 3.5 mm ... 5 mm
Connection cross section [mm2] 0.08 mm² ... 0.25 mm² 0.08 mm² ... 0.25 mm²
Electrical data
Rated voltage 60 V 30 V 60 V 30 V
Rated current 4 A 4 A
Volume resistance ≤ 3 mΩ ≤ 3 mΩ
Insulation resistance ≥ 100 MΩ ≥ 100 MΩ
Material data
Material contact / contact surface CuSn / Au CuSn / Au
Contact carrier material PUR / PA66 PUR / PA66
Inflammability class according to UL 94 V0 HB
Temperature data
Plug / socket [°C] -40 ... 85 -40 ... 85
Ordering data Ordering data
Description Order No. Pcs. / Pkt. Order No. Pcs. / Pkt. Order No. Pcs. / Pkt. Order No. Pcs. / Pkt.
3-pos. 4-pos. 3-pos. 4-pos.
Plug-in connectors
Socket, angled 1529399 1 1513444 1 1436479 1 1436482 1
Plug, angled 1699902 1 1554209 1 1436453 1 1436466 1
Socket, straight 1681172 1 1681185 1 1506927 1 1506930 1
Plug, straight 1681156 1 1681169 1 1506901 1 1506914 1
Accessories Accessories
Pressure screw and seal, for cable diameter:
2.5 mm ... 3.5 mm SACC-M 8-SET/2,2-3,5 1436945 5
18 PHOENIX CONTACT
Courtesy of Steven Engineering, Inc. - [phone] - [email protected] - www.stevenengineering.com
Sensor/actuator cabling
Sensor/actuator plug-in connectors for assembly
M12, solder and Piercecon®
connection
Solder connection, Piercecon® connection,
12-pos. 12, 17-pos.

Technical data Technical data
Unshielded Shielded 12-pos. 17-pos.
General data
M12 circular plug-in connector according to: IEC 61076-2-101 IEC 61076-2-101
Pollution degree 3 3
Degree of protection IP67 IP67
Connection method Solder connection Piercecon® fast connection
Cable diameter 6 mm ... 8 mm 5.4 mm ... 8.2 mm
Electrical data
Rated voltage 30 V 30 V
Rated current 1 A 1.5 A
Volume resistance ≤ 3 mΩ ≤ 5 mΩ
Insulation resistance > 10 GΩ ≥ 100 MΩ
Material data
Material contact / contact surface CuSn / Au CuZn / Ni/Au
Contact carrier material PA PA
Inflammability class according to UL 94 - V0
Temperature data
Plug / socket [°C] -25 ... 85 -25 ... 85
Ordering data Ordering data
Description Coding Order No. Pcs. / Pkt. Order No. Pcs. / Pkt. Order No. Pcs. / Pkt. Order No. Pcs. / Pkt.
Unshielded Shielded 12-pos. 17-pos.
Plug-in connectors
Socket, straight A - standard 1404420 1 1404411 1 1559631 1 1559644 1
Plug, straight A - standard 1404419 1 1404410 1 1559592 1 1559602 1
Socket, angled A - standard 1404423 1 1404413 1
Plug, angled A - standard 1404421 1 1404412 1
For additional information, visit www.phoenixcontact.net/products PHOENIX CONTACT 19
Courtesy of Steven Engineering, Inc. - [phone] - [email protected] - www.stevenengineering.com