PAT: Portable Appliance Testing By the same author Electrical Installation Work, ISBN 978-0-7506-8733-1 Electric Wiring: Domestic, ISBN 978-0-7506-8735-5 Wiring Systems and Fault Finding, ISBN 978-0-7506-8734-8 17th Edition IEE Wiring Regulations: Explained and Illustrated, ISBN 978-0-7506-8720-1 17th Edition IEE Wiring Regulations: Design and Verification of Electrical Installations, ISBN 978-0-7506-8721-8 17th Edition IEE Wiring Regulations: Inspection, Testing and Certification, ISBN 978-0-7506-8719-5 PAT: Portable Appliance Testing In-Service Inspection and Testing of Electrical Equipment Second edition Brian Scaddan, IEng, MIET AMSTERDAM • BOSTON • HEIDELBERG • LONDON • NEW YORK • OXFORD • PARIS • SAN DIEGO • SAN FRANCISCO • SINGAPORE • SYDNEY • TOKYO Newnes is an imprint of Elsevier Newnes is an imprint of Elsevier Linacre House, Jordan Hill, Oxford OX2 8DP, UK 30 Corporate Drive, Suite 400, Burlington, MA 01803, USA First published 2000 Revised edition 2003 Second edition 2008 Copyright © 2008, Brian Scaddan. Published by Elsevier Ltd. All rights reserved The right of Brian Scaddan to be identified as the author of this work has been asserted in accordance with the Copyright, Designs and Patents Act 1988 No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means electronic, mechanical, photocopying, recording or otherwise without the prior written permission of the publisher Permissions may be sought directly from Elsevier ’s Science& Technology Rights Department in Oxford, UK: phone (+44) (0) 1865 843830; fax (+44) (0) 1865 853333; email: [email protected]. Alternatively you can submit your request online by visiting the Elsevier web site athttp://elsevier.com/locate/permissions, and selectingObtaining permission to use Elsevier material Notice No responsibility is assumed by the publisher for any injury and/or damage to persons or property as a matter of products liability, negligence or otherwise, or from any use or operation of any methods, products, instructions or ideas contained in the material herein British Library Cataloguing in Publication Data Scaddan, Brian PAT : portable appliance testing : in-service inspection and testing of electrical equipment. – Rev. ed. 1. Electric apparatus and appliances – Testing 2. Electric apparatus and appliances – Testing – Problems, exercises, etc. I. Title 621.3’1042’0287 Library of Congress Control Number: 2008926543 ISBN: 978-0-7506-8736-2 For information on all Newnes publications visit our website atwww.elsevierdirect.com Typeset by Charon Tec Ltd., A Macmillan Company. (www.macmillansolutions.com) Printed and bound in Slovenia 08 09 10 11 11 10 9 8 7 6 5 4 3 2 1 To Nicola This page intentionally left blank Contents PREFACE ............................................................................................. ix CHAPTER 1 Legislation ........................................................................1 The Health and Safety at Work etc. Act 1974 ..........................................1 The Management of Health and Safety at Work Regulations 1999 ......................................................................1 The Provision and Use of Work Equipment Regulations 1998 .................1 The Electricity at Work Regulations 1989 ............................................... 2 Prosecutions ..........................................................................................3 CHAPTER 2 Setting Up .........................................................................5 Equipment Register .............................................................................. 7 Combined Inspection and Testing Form ................................................ 7 Faulty Equipment and Repair Register ................................................ 1 0 CHAPTER 3 Equipment to be Inspected and Tested ............................11 Basic Protection ................................................................................. 11 Fault Protection ................................................................................... 11 Class 0 Equipment or Appliances .........................................................12 Class 01 Equipment or Appliances .......................................................12 Class I Equipment or Appliances .......................................................... 1 2 Class II Equipment or Appliances .........................................................13 Class III Equipment or Appliances ........................................................ 1 5 Equipment Types .................................................................................16 CHAPTER 4 Inspection .......................................................................19 User Checks ........................................................................................19 Formal Visual Inspection ...................................................................... 20 vii viii Contents CHAPTER 5 Combined Inspection and Testing .................................. 23 T esting ................................................................................................23 Preliminary Inspection ......................................................................... 23 APPENDIX 1 Shock Risk . ...................................................................35 E lectric Shock .................................................................................... 35 Basic Protection .................................................................................. 37 Fault Protection ................................................................................... 37 What Is Earth and Why and How We Connect to It? ..............................38 APPENDIX 2 Basic Electrical Theory Revision ....................................43 Electrical Quantities and Units ............................................................. 43 Relationship Between Voltage, Current and Resistance ........................44 Common Multiples of Units ..................................................................44 Resistance in Series ........................................................................... 44 Resistance in Parallel ..........................................................................45 APPENDIX 3 Sample 2377 Questions .................................................49 The Management of Electrical Equipment Maintenance .......................49 Inspection and Testing of Electrical Equipment ..................................... 5 9 APPENDIX 4 Answers to Sample 2377 Questions .............................. 67 The Management of Electrical Equipment Maintenance ...................... 67 Inspection and Testing of Electrical Equipment ................................... 67 INDEX ................................................................................................ 69 Preface The introduction of The Electricity at Work Regulations (EAWR) 1989 prompted, among many other things, a rush to inspect and test portable appliances. The Regulations do not require such inspecting and testing, nor do they specifically mention portable appliances. They do, however, require any electrical system to be constructed, maintained and used in such a manner as to prevent danger, and in consequence inspection and testing of systems (port- able appliances are systems) is needed in order to determine if maintenance is required. All electrical equipment connected to the fixed wiring of an instal- lation will need attention, not just portable appliances. I have how- ever left the title of this book as PAT: Portable Appliance Testing as such words are now indelibly imprinted on our minds, even though it should read ‘Inspection and Testing of In-service Electrical Equipment’. The book is intended for those who need be involved in this inspection and testing process, either as a business venture or as an ‘in-house’ procedure to conform with the EAWR. It is also a use- ful reference document for anyone embarking on a City & Guilds 2377 course. Brian Scaddan, April 2008 This new edition has been updated in line with the 17th Edition Wiring Regulations and the 3rd edition of the Code of Practice for In-Service Inspection and Testing of Electrical Equipment. ix
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