?? IIMMPPOORRTTAANNTT IINNFFOORRMMAATTIIOONN?? KKEEEEPP FFOORR OOPPEERRAATTOORR?? IIMMPPOORRTTAANNTT IINNFFOORRMMAATTIIOONN? OPERATOR AND SERVICE MANUAL OM/SM-AH-CE Part Number 128416 INTERNATIONAL Model: AH-CE Mark Steam Jacketed Kettle Self-contained Stainless Steel Gas Heated Floor Mounted Stationary KEEP THIS MANUAL WITH KETTLE DOCUMENTS. OPERATORS AND TECHNICIANS SHOULD READ, UNDERSTAND AND FOLLOW WARNINGS AND INSTRUCTIONS IN THIS MANUAL (THE SERVICE MANUAL AND THE OPERATOR SECTIONS) Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recom- mends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications. EC-HA-MS/MO TNATROPMI — TSRIF DAER — TNATROPMI IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS AND THE OPERATOR AND SERVICE .E CGNN AIEINHLOTP IPGSAN SIDILNM LAM EAO DRTCSEOSLTFNA LEIUEUBNBSANMOC ERULIAF OT YLPMOC H TDSIEEWIRFUIDCEEC POYSRAPM TLUSER NI EGAMAD RO EHTDEEN .L LEACC IRV ORAFES ENCE EEBV ASHECNAILP PEASEHT D E E KHCN R T NOEASIEAHMIWHIS TSTLAFAPGOBMOC ECNAILPPA ,EVITCERID CME DNA WOL EGATLOV EVITCERID ROF EHT ,SEIRTNUOCSAG SSEEP RYDU T NSSDASAEETRA PTNSO EH TA.TEATDALP SECNAIL PEPSAEHT MUST BE INSTALLED BY A COMPETENT PERSON IN CONFORMITY WITH EHT NOITALLATSNI DNA GNICIVRES SNOITCURTSNI DNA LANOITAN SNOITALUGER NIECROF AT THE TIME. PARTICULAR ATTENTION MUST BE PAID TO THE FOLLOWING: I. E. E. REGULATIONS FOR ELECTRICAL INSTALLATIONS ELECTRICITY AT WORK REGULATIONS NOI TS A ADLYSGNLTNAAEO TFI)SATENSASILU(UGER TK C RYATOTAWE F DAHNSTALAEH SNOITAL UGGNEIRD LLIAUNBO ILDTANACANOL SN OEIRTIUFTACCAERP DETAILED RECOMMENDATIONS ARE CONTAINED IN INSTITUTE OF GAS ENGINEERS .3 0 7,4D124N6/5ASPE BUB,/1E/GP IU:/SETGNIE MDUECHOSDILBUP ,EROMREHTRUF FI A DEEN SESIRA OT TREVNOC EHT ECNAILPPA ROF ESU HTIWREHTONA ,SAG A TNETEPMOC NOSREP TSUM EB .DETLUSNOC ESOHT STRAP HCIHW EVAHNEEB PROTECTED BY THE MANUFACTURER MUST NOT BE ADJUSTED BY THE USER. USERS SHOULD BE CONVERSANT WITH THE APPROPRIATE PROVISIONS OF THE FIRE PRECAUTIONS ACT AND THE REQUIREMENTS OF THE GAS SAFETY REGULATIONS. IN GYNBIACIV RREASLU GRDE O EREEFFE RH ONDATELWBUA OY HERSHATLUCITRAP COMPETENT PERSON TO ENSURE THE CONTINUED SAFE AND EFFICIENT PERFORMANCE OF .ECNAI LEPHPTA :GNINRAW OT TNEVERP ,SKCOHS LLA SECNAILPPA SAG RO ,CIRTCELE TSUMEB .DEHTRAE UPON COMPLETION OF THE INSTALLATION, THE OWNERS MANUAL SHOULD BE HANDED TO THE USERS AND THE INSTALLER SHOULD INSTRUCT THE RESPONSIBLE PERSON(S) IN THE .ECN AEI CLFENPOHAPTNAET NNDIONAIAMTA RTECPEORROC SIHT TNEMPIUQE SI YLNO ROF LANOISSEFORP ,ESU DNA LLAHS EB DETAREPOYB QUALIFIED PERSONS. IT IS THE RESPONSIBILITY OF THE SUPERVISOR OR EQUIVALENT TO ENSURE THAT USERS WEAR SUITABLE PROTECTIVE CLOTHING AND TO DRAW ATTENTION TO THE FACT THAT, SOME PARTS WILL, BY NECESSITY, BECOME VERY HOT AND WILL .YLLATNEDI CDCEAH C SUFN OIRETUSBUAC :GNINRAW EROF EGBNIVOMER YNA NOITITRAP RO ,LENAP SYAWLA NRUT FFOEHT ELECTRIC POWER AND ALLOW THE FAN TO STOP ROTATING. BEFORE GNIKROW NO YNA LACIRTCELE ,TNENOPMOC TCENNOCSID EHTREWOP SOURCE FROM THE UNIT. NOTE: IT IS IMPORTANT THAT THE END-USER ROUTINELY EXAMINE THE FLUE OUTLET ON A REGULAR BASIS. DEBRIS COVERING THE FLUE OUTLET CAN .NO NIEG TVI YIOESNDMRUANEOOORFD CRYALZ LAEAHSIUT ANACETOP MATERIAL BEFORE USING THIS PIECE OF EQUIPMENT. TE SBLUAMU NEACMIV R DERNSOATAR ES P IDONHEITDIV OSRNPOIT U DASNCGANINRAW COMPLIED WITH. 2 EC-HA-MS/MO TABLE OF CONTENTS Section egaP Introduction .......................................................... 4 1 Installation ........................................................... 4 1.1 , s lr seettsdbehnomNgoMui iNe&sWnemiD .................................. 5 2.1 Siting ................................................................ 5 3.1 secnaraelC ........................................................... 5 4.1 Ventilation ............................................................ 5 5.1 Electrical Supply ....................................................... 5 6.1 ylp psuaSG ........................................................... 5 7.1 Water Supply ......................................................... 5 8.1 lesatataGoRT ........................................................ 6 9.1 seanGap odlrnaParutaN-sretem arioDtcejnI .................................. 6 01.1 tnemtsuj deArusse rsPaG ................................................ 6 11.1 tnemt sruejndrAuB ...................................................... 6 2 Assembly and Conditioning ............................................. 6 1.2 ylbmessA ............................................................ 6 2.2 ylp psuaSG ........................................................... 6 3.2 Electrical Supply ....................................................... 6 4.2 Jacket Water Level/Jacket Pressure ........................................ 6 5.2 gkncienhoCissimmoC-erP ............................................... 7 6.2 noitcu rrotetslnlIatsnI ................................................... 7 3 Servicing and Conversion .............................................. 8 1.3 noisrevnoC .......................................................... 01 2.3 tekmcuauJcaV ....................................................... 01 3.3 Jacket Filling ......................................................... 01 4.3 Water Treatment Procedure ............................................. 01 5.3 Removal of Control Panel ............................................... 11 6.3 Removal of Spark Ignition Module ......................................... 11 7.3 Removal of Low Water Level Control ...................................... 11 8.3 Removal of Gas Control Valve ........................................... 11 9.3 no ttt euhdsBcne taRFiFwOS/NO ......................................... 11 01.3 Removal of Neons ..................................................... 11 11.3 Removal of Thermostat ................................................. 21 21.3 lavomeR fo erusserPhctiwS ............................................. 21 31.3 woL retaW leveLrosneS ................................................ 21 41.3 Removal of The Burner ................................................. 31 51.3 Pilot Assembly ....................................................... 31 61.3 lavome Rfeoru sesgeuraPG ............................................ 31 71.3 Removal of Sight Glass ................................................. 31 81.3 Safety Valve ......................................................... 41 91.3 Filling Valve ......................................................... 41 02.3 tnemecal peesRuF .................................................... 41 4 Troubleshooting ..................................................... 51 5 snoi trceusrUtsnI ..................................................... 71 1.5 no ittnpeimrpcisueqDE ................................................. 71 2.5 noi tg andrinetaphOgiL ................................................. 81 3.5 ecnanetn i dagnMnainaelC .............................................. 12 m agrngiariiDW ...................................................... 32 s tsstirLaP .......................................................... 42 ecivrgeoSL ......................................................... 03 ytnarraW ............................................................ 13 3 EC-HA-MS/MO noitcudortnI s eenv ceadn eheaE bkiCenrlsoapemphAT etairporp phat itwnasrevn oedcbluo hssresU the basis of compliance with the Gas snois ifvoorp eshnto ie trtuicaFAce rdPnaeht ecnailppA ,evitceriD CME dna woLegatloV stne mf eo.r sienuhoqtie n trsIyaatlGeufgaeSR evitceriD rof eht ,seirtnuoC saG sepyTdna r d oeee ffre hdoanetlwbu aoy hershatlucitrap et aal t Pe da nhseDsoteta rautssserP . ng ont sionyrcteb eitrp veaarplemusogcer dt eneeuerf niuaedicsshntintanfeofce dyeblala t Ts ESnsBUieMcnail pepsaehT performance of the Appliance. tnete pnmooscrep n iytimrof nhotciweht NOITALLATSNI DNAGNICIVRES n o,i ntn oeofilpotpUam loelchatt sesnhritenwO snoniita llu agSn eNodROinItaTaCNURTSNI e hdt nsare seu h otdtedn a ehdbluo hlsaunaM force at the time. Particular attention MUST be n)is(nosr eeplbisnops etrcurts ndiluo hrsellatsni paid to the following: ec nfaoen hen ttodninita aatmrce eperohrtoc .ecnailppA CC I.E.E. Regulations for Electrical sihT tnempiuqe si YLNO ROFLANOISSEFORP Installations DEIFI L dAyeUbtQa r leel p bado,hnEsaSU ryo ts. iisflv noirteobeIhsi ptrssuen iSpoephster CC y tsinc oitira ttkacrleoulWgEeR ra eswre stua hetrus notetnelaviu qreo ELBATIUS EVITCETORP GNIHTOLC dnaot CC noit a&ll )aysettasseGUnfIa(S no iwta nroedttt aeh tt c,atf aeh mtsots,rlalpiw Regulations Y eTlRdmO lEnoH,iVacywetbiss eycben .yllatned id ces ch neacfrsuiuuobatc CC t ckAr otyWatef ad SnhatlaeH ehT neorG mae tdSetek cealJtteK uoy evahtsuj C tscnAoituac eerrPiF tse nem ihodftreftfarcd nn aesdheaebhsahcrup materials, meticulously inspected, and carefully C Local and National Building t s eeehbvtie c ueto rayehrtu sdonetetset Regulations de nreaalcban o.s tah ceturid Woerlpbissop ,eromrehtruF fi a deen sesira ot trevnoceht periodic maintenance, it will provide years of tnet e,p smraaoegcht oh n t eariesowcufnailppA faithful service. It is recommended that you ev ahhci hswtr a.Pdetlusn oetcbs unmosrep establish a timetable for periodic maintenance r eTdrSeuUTt tM OcycnNeb aetefeohubrtnpam sdaenilt unoi s i.hltaunam . re seU h ytdbetsuj deab 1 noitceS noitallatsnI UNLESS OTHERWISE STATED, PARTS PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER. 1.1 le d,osMrebmu NteN sthgieW dsnnaoisnemiD MODEL WIDTH DEPTH HEIGHT WEIGHT YTICAPAC mm (in.) mm (in.) mm (in.) kg (lbs.) sretiL 02-HA )7.6 33(39 )9.8 31 (99 )9.9 36(101 )86 43(12 7.57 04-HA )1.8 32(79 )9.4 43(411 )9.1 47(601 )02 62(82 4.151 06-HA )9.0 41(401 )9.8 45(421 )9.8 45(421 )05 92(34 722 08-HA )4.2 40(801 )9.0 55(921 )4.5 50(141 )070 16(84 303 GNINRAW OW OT DEIFILAUQ LENNOSRTEP YB DELLATSNI EB TSUM TINU EH RK WITH ELECTRICITY AND GAS. R ENPOOIRTPAMLILATS NNIAC ESUAC YRUJNI OT LENNOSR ERPO/DNA EGAMADT O CNADROCCA NI DELLATESNI EB TSUM TINU EHT .TNEMPIUQ SE DEOLCBACIL PLH PLTEAAIW 4 EC-HA-MS/MO 1.2 Siting 5.1 lacirtcelEylppuS Install the appliance on a level floor in a well-lit sihT tinu si dengised rof noitcennoc otdexif e cln l a.naeinithlost pineptIeairsfo-pt hdgnuaard hhtci twginwista l do. esgytinl aibrra itAwius snoital ulgaenro irtoa /nld an hcaetocilnwadrocca n o fit otsta aar 3ea tlpmcs emaehnstltonooopbc sa detsil ni si.hltaunam tsum eb dettif ot eht noitallatsni dna ehtgniriw de tssniolital u hegethecitrnwad rd oencticuacexe s eg cn3ni.al1rlaaetlsCnI in this manual. Minimum clearances of 150 mm from the sides of e ddi nstahh grni aorreer w eoysthlriat tenlebaC the appliance and 150 mm from the rear of the .e cfn o a sei shlse tplcopact ansAeiihmtret ecn a dieelrrpaipu aqfei re cenhadti elslpilpaatsni d es blti enrsna caavgdspeneeli ndevyirobamger txen e .losbteictasfurbumsoc in Section 3.5 of this manual. wollA 0001 mm muminim ecnaraelc neewtebeht edi v0o3 r2,PCAV 05 ,zH . ed1,ceeitsvaarRhePs top rim of kettle and any overlying surface. input: 0.17 Amps, or 40 Watts. The electrical schematic is located in the service compartment 1.4 Ventilation dna ni siht.launam ydl ee etlttnhilasiT nauuenutqmbasendia GNINRAW ventilated room with provision for an adequate air EC NSTAISIHULTM.P DPEEABHTRAE te sbeucmnail p epdhantu oar ea er.hayTlppus cleared of all combustible material. For multiple installations requirements for individual units 1.6 Gas Supply t snuomital l.art eshntIe gdo e tddeldbuaohs ylpmoc hti we l.bsancoiiltpaplauger Atnetepmoc The incoming service must be of sufficient size to rellatsni tsum eb.deyolpme . peorruds seevripss etcuxo e h eltytlilauwprfpus e epdcy iei boptve tcr hr eeA tesnsstaniegomc d lrgu eneo.tib hret ysemseni ihAlsxtpaepGuS NOITUAC eth atehrtu sroneteilp p su eaSdyhGebtkcehc THE ECNAILPPA EULF EGRAHCSID S deriu q es eyhsorttatipca peatca u rq seefitdoeam V ACITRE LLY FROM THE TOP OF THE UNIT. etar fo sag rof eht elttek ni noitidda ot ynarehto T DETCENNOC YLTCERIID EB TON TSUM T O .dell attnsenm ipsiaugqe A ,EULF LACINAHCEM OITCARTXE N SYSTEM, OR DUCTING LEADING OUTSID E d enestihaatgrop rr ooscninri eevcongai lephpTa TH E .GNIDLIUB EHT ECNAILPPA SISEB T control valve which is situated in the control DI DEGRAHCS REDNU NA NEPOPONAC Y .tenibac CON NECTED TO A VENTILATING SYSTEM . The control valve governor is suitable for both Recommendations for ventilation for catering y ntauoht iswes aegnapo rdp nlaarutan nwo he srd an2a:04 4Snn5Biev ie grsaecnailppa conversion. .w oe l lneebibhatt n oei ptdkialrpluol owadehtebsstntIniif Ventilation Rate Equipment k .re2 o p/ewiPhpUT/E Gh EteIicwnadrocca m³/Min ft³/Min te lsenn ahairgthetl l tdaeolmbnusohs egnaR 71 006 connection on the kettle, i.e. Rp ½ (½”B.S.P.) Pastry Oven 71 006 e sdo o ee ttlkthg sccatneuocibmcotla lnoAsi Fryer 62 009 nganir undw otdu hwsol loeatcnailppa emergency or servicing. The installation must be Grill 71 006 deifice p ssdaegr udp nsasendnu oss arg odfetset Steak Grill 62 009 in IGE/UP/1. Boiling Pan 71 006 7.1 y l rpeptuaSW Steamer 71 006 Sterilizing Sink 41 005 .secnail pe ps eaeolhtbtacil ptpoaN e isrnaiMaB 11 004 Tea/Coffee Machine 41-5.8 005-003 5 EC-HA-MS/MO 8.1 Total Gas Rate ece nro e ut er:s h,heEsstetfTeaiteOrgWarNpr larutaN enaporP adjustments and conversions, this appliance is larutaN enaporP Model &02G( )13G( CE-approved for use with the following gases: BTU/hr BTU/hr W)K52G WK )a 02G larutan sag yam eb deilppus oteht 02-HA 22 001,57 22 001,57 ecnailp pn ai, a,im,ruktirsgaulmAenBeD 04-HA 52 003,58 22 001,57 Finland, France, Germany, Greece, Iceland, &06-HA 04 005,631 04 005,631 Ireland, Italy, Luxembourg, Norway, Portugal, 08-HA Spain, Sweden, Switzerland and the United Kingdom. 9.1 eslnaaa Grp &uotraPN-srete mraoitDcejnI larutaN larutaN enaporP No. of b) 52G larutan sag yam eb deilppus oteht Model 0s2aGG 5s2aGG 1s3aGG secifirO appliance in Belgium, France and the )mm( )mm( )mm( )srotcejnI( .sdnalrehteN 02-HA 93.4 07.4 46.2 1 04-HA 75.4 09.4 46.2 1 )c G31 propane gas may be supplied to the appliance in France, Germany, Ireland, the &06-HA 49.5 57.6 75.3 1 Netherlands, Portugal, Spain, Switzerland, 08-HA and the United Kingdom. 01.1 tnemtsu jedrAuss esraPG nsaies adgevorppa-n ohnt iewcnailp pe ahfetosU ren r edunhebott ttsini fito speertuss eArp ,dyerttsni ulrooc esu n is erie rhlttlnoiu wodciovEC manifold and on the gas control valve. certification. &06-HA Model 02-HA 04-HA 08-HA tnemtsu jrdeAn r1u1B.1 LARUTAN mbar 57.8 57.8 57.8 SAG02G in. WC 5.3 5.3 5.3 .tn eepmhatTgs uy r jrrisdaeaaa mnhaeirhruTpb LARUTAN mbar 57.8 57.8 0.7 should be 1/4" (6.35 mm) to 3/8" (9.53 mm). SAG52G in. WC 5.3 5.3 8.2 ENAPORP mbar 52 52 52 SAG13G in. WC 01 01 01 2 noitceS gninoissimmoC dna ylbmessA 1.2 ylbmessA 3.2 Electrical Supply )a .ecnail pekphcatapnU e tr,aueehscht nntgea nieilhnptopiass iemrmoofceB noi ts aa d lhnellei aaertctbruisaornc tiocteleeht )b Place on a firm, level floor. Adjust and fix h p)a5r .g.1asrn aoPi(t atlnuagveerler feet. EC NSTAISIHU LTM.P DPEEABHTRAE Caution: d nnaoisn erted neu rsapar tgsnippi hS di oeov rtaea kc.a tTnu eckh cwpa abnnasc 4.2 e russe rtPekcaJ/lev erLet atWekcaJ sel p ta y iteebonsghtu at ymrraoud jlnainosrep left in the walls of the carton. )a erus neEh tre tlaewvel sticerr onci e,httekcayjb confirming that the level is between the marks on 2.2 Gas Supply ewhotl l , orwsfeo i tl.efashIwst aelg gueahgt instructions under "Jacket Filling" in the servicing s ar gotfs ed tnyalpp us sae ghottti ne uhttcennoC section of this manual. ylpp us salgarget ne ihfttor ae .phr stosFendnuos down stream of the gas valve, leak detection )b t osne oedgu aeg h ft.Iegu aegrusse rep hktcehC e hhtt idwe sey ubanmoitul oesm orysoarps wo h0 s 2st mear ,euhhofsructoiocn(maaiv srenru.btil tekca Je "e)sor ewzol e0o0fgb3t2onidaer Vacuum" in the servicing section of this manual. Caution: ne hdwiuq islniatn on cae phtta hetrus nE .thg ieslrraaen reuhbt 5.2 gninokicseshiCmmoC-erP 6 EC-HA-MS/MO )a e,n l nartno eotaihliep ttcrkoaitPtrwoehpo f) lor t wnsne oaorprcgcaoscnre veovgomeR .ylhguoro he ts.n tinRegret ed dnraetaw valve. See figure for governor position on valve. )b Remove all literature and packing materials )g .esnaa g pldoanrr a puertloab fnar tosiniursevoG from the interior and exterior of the unit. )h e hetdis nwier ces hntr uetrusse repsaerc noiT c) e h ttwaob lee h rtdo nnee peo hetrusnE esiowtkc o,lec s-riiow tkt nceraorolrncurtevog safety valve outlet is pointed down. If not, turn erusse rrpenr ueb hktce h.Cerusse repcuder .noi y t t wtieeeo csefhbo eoSatlterpSehrtoc .yra sts se fsucdi ejenrtdn aeuan5tni1fiaamga sno in toec gunaroPt.is 8tneaIvrleapVO i) .tn ito sp eemht otergf uearguss etrcpennocsiD 1.5.2 Lighting Sequence j) s arg otfs edt ntani otps eetrusse rep hltaes-eR From Initial Start Up: .ssendnuos )a tuP a llams tnuoma fo retaw ni eht elttek.nap k) .sle n da dnp,iawle r pcrasocnre veocgalpeR )b s nyi taeimr”ca .inrot“ cesderanlugaesnE 3.5.2 ec nganmirk ocffseorlheoCPrtnoC c) .no i" htneoci ohtts "tioewplsg gehohctttiwS )a tke ach.het)th1 C.h5p.a2rga rtteahihPgnt(iuL mekoh rrtyaf hpetsc luaa desohlroprtnoc )d .t gal ntadisi et odortnmtierrssueeThdt nosii t tigtdsn nanogeiha pidht ootetrrhtatceele .ya lteudoh t dihnwtaooms )e evr etsabhOt es hretetnirnug biyb ehttolip lamp illuminating. )b tat snforfmuorT edhnt aneh t. nkocethaCht etin gd inf afdoehcti wnse ht wuosogrenrub f) If the unit does not ignite, it will lock-out. Turn . nkoc adbehcti wnse hywlkci ud qnyalhtooms eht tinu ffo dna tiaw rof eno ro owstetunim Repeat several times. erofeb n igangiatpmett aot hctiws ti.no c) fed Iv eesodtbhlbnii t iaonrosapuctafsseerd )g spe ttsaep edr nhacti wtsuo-kc otles esrserP . tence i gnvdaereoez rsitGrc oanhtatnuoac )b( ot.)e( 6.2 Instruction to Installer )h To switch unit off, flip toggle (On/Off) switch to the “off” position. IMPORTANT After installing and commissioning the i) Turn gas and electricity mains off. appliance, the installer should hand the user's snoitcurtsni ot eht resu ro .resahcrup erusnEtaht 2.5.2 gnitteS ehT saGerusserP the instructions for lighting, turning off, correct use and cleaning are properly understood. )a .gninoissimm ogcnir uedrusse rs pakgcehC Emphasis should be made with regard to the ts eetrusse rep h otetgu aegrusse rtapcennoC location of the main gas isolating valve. The dtln oi rnfor oloipeeeon nhhrasrtttmaungboc emergency shut down procedure should be valve. See figure for test points. .detartsnomed )b n geenhriWukscseeh rctpa sag evlavtset p i dlnns ra fuw lteaa rh ecohs dt,nsutniop tube over the nipple. c) se.in loyptp iun c srein uhrisT ttaadcmgneale )d .)1. 5h.p2argar asPr(en r euthbhtgiL )e e dtiesni blaocrt ngonciru csewse recvsomeR .) 5h.p3argar a.Pl(enap 7 EC-HA-MS/MO 3 noitceS noisrevnoC dna gnicivreS IMPORTANT BEFORE ATTEMPTING ANY SERVICING, ENSURE THAT THE ISOLATING COCK IS TURNED OFF AND CANNOT BE INADVERTENTLY TURNED ON, AND THAT THE ELECTRICITY SUPPLY IS DISCONNECTED. E ,ECK KCNCRSNA E EAANEE HOTTI EHRYCTFLTTTUNAPANSSAPHINM ATAERTMOIFREP NO. I1D TENCLI EISS ATSTNAEEDMTS UYJRDAASS EYT Y CRUYNDEROLANNATACCERROC SSENDNU OSS ARG OKFCE HSCYAWLA GN IRG CONT IIUYV YONRRRAEERSTAFCA ST N!EN O PGMNOIC YE RGFSRNOAAAGCHCXE NOTE : .laun asmi hnd tintai ne uhnmtoarga igdnir ie whorttef esrnoitcenn ogcnir igwnicalp enrehW gniciv rreeStfA ,r e esdohuettnial pdexlbeu oehrsudec osriphT s at i s de it.ecot uhi itstotraewaanrbteoalmc )a ndieifice p sssasendnu oss arg otfseT os ldaluo hsstnemeriuq ed rnsaerudeco ryptefaS syraneg ateftaairpo r 1psPpaUa/EGI e thgutnoiyr rna ecrh ew esdohuettnial pexbe . debruts inde es banhoitcennoc . erudecorp )b etairp o, rnspoapiata rtecpeo rkrrcooefchC ytefaS evlaV gnitarepsOnoitcurtsnI g neienso(issi mf.mo)oeccnailppa fI gni drdeataw ot a ,reliob DO NOT ALLOW seru dgencio crriPavlruegSeR retaw ot wolf hguorht ytefas evlav satnemides .ecafr ugsnita endsoetisop eey dbasmirb erdo ehT gniwollof tsum eb decivres taraluger intervals. To achieve topmost performance and maximum service life, it is necessary to maintain a proper srenruB e h fteorusse rtp enseewt enbigr aemrusserp ytef aesvlav d tngn.aneeimrtpuaisruseqeperop yoltlacidoi rdeepn a deellbu corhesn reuhbT maintain maximum performance. The burner is The minimum required pressure margin for this t oenr agcnik a,thsu re br hiat widwenae ltcseb type of valve is 10% of the safety relief valve . da erhenr ue bhetgam aodt r espdnu oePv infa hsts et lot nu,berusse rtpes .) Ge,eIgh rSucaPanu(GIqS ORNEDNU de l cdu r ieohoefn httbiaesicrehweolTjacni N D ISLSGIUERHOCATHNMSATSMUCRIC trroo tsysraiemd mla ae.trreeMtn inlepdsoow BE LESS THAN FIVE PSIG.! Failure to . ded e eclez ddiu sieenifoasbhaoihetvrsraocni niatniam siht nigram yam tluser ni retawegakael stiso pnfeooditalumu c dnctnaa aa eethsstap evl ayVtefaS sytaims oep ve.idescs ae fcgrxnuE i snteoahets prevent the valve from operating properly, and a At least once every two months the safety valve tnempiu qde npau-dli uebrusse rspuoregnad seirusse repgu ae ghnte h.Wdekce hetcbsum erut py.uatrmluser about five PSIG, lift the valve enough to vent ,maets neht ylkciuq tel ti pans kcab otni .ecalp Maintenance and Testing NOITUAC ! Before testing, make certain egrah cespiidp s i ydlertecpeonrnp ooctevlav AAVVOOIIDD SSTTEEAAMM CCOONNTTAACCTT yle fdnanisaa t dnoeotgcna rdtrneaaltuo noitallats ne Iee“sg(rahc srie dl eifsooobpsid GNINRAW .)”snoitcurtsnI DIOVA ANY EXPOSURE TO THE STEA M BLOWING OUT OF THE SAFETY VALVE. rednU lamro ngnit asrneopiotidnoc a yrt“revel ”tset tsum edbemr oyfrreevpe ow t.shtnom rednU erev ee,scsinvorietsidn orco finoisorroc r os/tdinsaop eedr adec intiohntiw ehtevlav 8 EC-HA-MS/MO ,ydob gnitset tsum eb demrofrep erom .netfo A .e ,neo p,rayotlgnir adpnsuop meo pceispU “try lever test” must also be performed at the s .dlyaalennrrohettxe dne .efdcooiiv rryeenpsa-non f. H COTE NDOS EENUAPRIWP ! Use eruy sbgsne irttp sa mertuTea mprriooaxeanm hcne r nwhocne rewz ids neap yrteporp holding the test lever fully open for at least five .yl nsodap seconds to flush the valve seat free of sediment and debris. Release the lever and let the valve .g This valve must be mounted in a vertical, snap shut. If lift lever does not activate, or there y lnt oc tieohtrtgiiisdro ppa,duneapeplact e uensiufton o,cesgi rde ac shnfic eosodinidve gnin enpio eht pot fo erhetliorbo equipment immediately and contact a licensed dlu oshescnatsmuc rr.oietn cdnneUmpiuqe rotcartnoc ro deifilauq ecivres.lennosrep there be a flow restriction or valve of any type between the safety relief valve and the stn e sg rta.oi cn,nsIeirtsu doncIarb nroeChtieN .less eevrusserp assume any liability for valves improperly installed or maintained. .h !GNINRAW During operation this valve st mn feaueogeogrtmrasaal hycasmid eehc tu ,doeetrro f.err e e tthraoTowh/dna potential for bodily injury and property eengirl a,he cgasaimdad MUST d ell aetbsni that: )1 is connected from the valve outlet with no intervening valve and directed egrahcs iftdoni oep f oadatsrawnwod )2 e ghfaeton hoietbatredl psmwooclla valve and the discharge line. )3 yleruc ed sndaetropp uysltnedneped nsii This quality Conbraco safety relief valve, with sser tdseilp pdaio v o saotdaserohcna , e,lc nln,oiaeiwn steduatnl nalriaeatpmsonrip on the valve. provide many years of reliable service and pu-dl ieurbuss eervpisse ctxseni angoaitcetorp )4 .elbiss o sptahgiar tds ntaro h sssai of water/steam. Use of this valve for any other n oyptuilibisnop slselerac aa li epdrseoomprup )5 e reerhewh pys l ooesmteetrtafanimret the user. Before installing valve or operating yna egrahcsid lliw eb ylrael celbisivdna tnemp iout qhecihw ti ,d esldilaaetrsni is at no risk of freezing. rep or ra spe.ywya lwlluAfe rsancoitcurtsni safety equipment. )6 hs te n ittdiawa ananshelititpmornet .dedaerht INSTALLATION OF SAFETY VALVE 006 - ,0&0105- 0,1003- 0,1002- 0,1001-01 )7 is constructed of a material suitable for seireS º s 5feF7orr3uotare p emoretutsopxe retaerg .a Installation must be performed by qualified l.eyn lnenocosirverpes )8 is, over its entire length, of a pipe size equal to or greater than that of the valve .b The Btu/hr or lb/hr rating of this valve must outlet. lauqe ro deecx etaht fo ethntempiuqoet . dhe chtic ihaswtita .egrahcs ir doefp i0ep4ludeh cysl neosU ep igpnor tasrt x, e0e8ludeh ce sst uoonD( c. OD TON es us iehvtla vno a laoc rodoow .)snoitcen nrooc DO NOT CAP, PLUG, OR reliob gnivah na dellortnocnu taeh.tupni OTHERWISE OBSTRUCT DISCHARGE PIPE OUTLET! .d genhitdu l,csnnioitc e tenlarnlhuoatscnE valve inlet, are clean and free from any foreign material. 9 EC-HA-MS/MO i. eruss e drrnPeal iEo MBeStAairpor pepeaS 3.3 Jacket Filling nloeis tse aedllVoalC narotoisftniidda .snoitcurtsni h tyirwot cdetaehafgtr an h escteaebhk ceahjT .dreeu lto t laY rndiweeu ethpoftstomoairaedprt 1.3 Conversion — NOTE: 9 .a1r aePeS rsoet ttitaewk ceeahrjto t ds oeeyteranm s atgnatrop mr io)ef6ga P0(1 .d1na stas os larwet aewsuac erbeht i,elev erleporp Y F.In RoEiVtamro fnnoiisrevnoc re tdaewta eerstu a gcrneoibt ngenvi rmuadets THE TYPE OF GAS TO BE USED. In . gninia rytdbs oslaw 01 .h1pargar andPiets isleirtnu oecht devorp pr aoetfbs usmnoisrevn olcla :swol lrssoeiaf tganwi d rdeoarfudec oerhpT sag . .a emsau etst sasroel tganwical p ee urrfoaIy o0 t2.Gg. ed(e ss uafegop ye thetgna hocT del l.irtestiadw fI uoy egrnaidceatlapeerrt 52G ro 13G ro e h,t)ekil eg:nga nheichwtollof retaw taht saw devomer morf eht,tekcaj renrruoBtcejni .wol edbetcer isedar oemraperp Pilot orifice gnitt eesrusserP .b Allow the kettle to cool completely. Using ateatDalP e peeihvpto m,errenn adpe szriesp oerhpt plug from above the globe valve. eodbte et nosne ogdnir prsonrev oeghT . gnitt eesrusse re phytl n-odegnahc c. Open the globe valve and pour distilled or de traeetratw ni eht ep i .pgeucliepfeiSr(o 2.3 muuc atVekcaJ ret atW n“”e,metrauedreTcorP hpargaraP 3.4). Hold the safety valve open while you nehW eht elttek si ,dloc a gnidaer tahtsi pour, to let air escape from the jacket. m ueuvc ia rt vroio/asree oernnpzu oseshetrp ssse etr caiexcage iund ain.g ite ehrkticAajni .d Air introduced to the jacket during the filling .elt tgefenhokitt aene hwhstow dotlesk ceahjt noitarepo tsum eb devomer otniatbo efficient heating. (See "Jacket Vacuum" To remove air: . )n2o.i3tces .a .t) h1n eg.o thi5ieitL.ten2csue(S gnini a et sgrn8naeooPpitcurt sdneIlia teeedS to Safety Valve installation and operation. .b sehc aeeg rumaugucav/eruss eenrhepthW a positive reading of five PSIG, release air erudec otrnPemta erre Tt4a.W3 and steam by lifting the lever on the safety evlav rof tuoba 1 .dnoces taepeRsiht GNINRAW ssecorp a we f,sem inteht tel eht evlavpans REA D DNA WOLLOF LLANOITUACERP S .noit idseo s poeokthlcntcaib STATED ON THE LABEL OF THE WATE R TREATMENT COMPOUND TO AVOI D gnini a et sgrn8naeooPpitcurt sdneIlia teeedS .YRUJNI to Safety Valve installation and operation. .a Fill the mixing container with the measured .e)seU l eb.eadSTe(ri u rqt eenftruoaowma dellitsid retaw.ylno tekcaJ GNINRAW eltteK Model yticapaC DIOVA ANY EXPOSURE TO THE STEA M yticapaC )xorppA( BLOWING OUT OF THE SAFETY VALVE. 02-HA sre t7i.L57 sret i7L1 04-HA sre t4i.L151 sre t5i.L62 06-HA sre t1i.L722 sre t9i.L53 08-HA sre t8i.L203 sre t5i.L34 01
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