1 f o s m i s y e l t a s n y A S s e l r o r o r u t t l n c i a o e F C j n s r e b d I n n o t n o r c s e a a a ti t J C n c s B. & . u L o a i e r y d t h m r R a c T e l u r er Wil m d e J o t u i r b i p b r e O o R i N d y e r k o c t a a r r o C b a L 2 e n i l t s n u o i O ct nt nt e e e S g m m n s n e e s o s ki g g n o i r c n n o r C a a a i at ste & ns ng Cr s Arr s s Arr lts dat ent Thru otos riptio acki ctor men Test ing esult esult sts ing Resu men s S Ph esc Cr nje eci cid oad 3 R 5 R Te oad 13 om Pre ption of RC uster/Injector ctor Crack D y of Injector duction of I wnfield Sp drofluoric A Specimen L Specimen # Specimen # Test Matrix tox/Brayco Specimen L Specimen # Test Matrix usions/Rec ri r e r o o y y l sc Th nj to pr Br H • • • • Kr • • • nc e I s e o D • • Hi R • • • C • • • • 3 g n i d n a L 3 1 1 - S T S r u o v a e d n E 4 r e t s u r h T S C R 5 n o i t c e S - s s o r C r e t s u r h T 6 0 2 1 N / S d e n o i t c e S r o t c e j n I S C R n o i t c e S s s o r C r o t c e j n I 7 0 2 1 N / S , r e t s u r h T S C R 8 s k c a r C e r o b r e t n s u n o o i t C a c o l e r o b r e t n u o C 9 n o i t a c i d n i t n a s r t e k n c e P a r C s u i d a R y f f it e e v i a l i e c el r c m i t R s o u r o f c g a n i s d d n r e a t w x e o t k s c a u r i C d a r 0 1 ) n o i t c e p s n y i t ) u t r ut o n o o - a d t e- ke le etr un s ak a yc n o Hi e b n b ut c (pe ly f pr 2 o o d y nt ster Cracking ed thrusters found pection technique ultrasonic inspection of fleet ion to manufacturing flow ( Qual test with SN 130 & 13 33 chant and 600 F insulati manufacturing process ion immediately after bake- near new nozzle EB wel d, discovered incidentall to 1979/1982 subseque RCS Thru ree groupings of crack 79 -SN 128, 130, 132 No Direct cause of cracking •Corrective actions •Developed ultrasonic ins •Accomplished one time •Added ultrasonic inspect •Completed 100 mission 82 -SN 322, 415, 416, 4 Cracking attributed to HF et •Corrective actions •Eliminate etchantsfrom •Added ultrasonic inspect 04 -SN 120 Counter bore cracks found First time such cracks foun Relief radius cracks similar h 9 9 0 • • • • • T 1 1 2 • • • •