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Multiphase Flow Handbook (Mechanical and Aerospace Engineering Series) PDF

1128 Pages·2006·25.12 MB·English
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multiphase flow handbook edited by Clayton T. Crowe Boca Raton London New York A CRC title, part of the Taylor & Francis imprint, a member of the Taylor & Francis Group, the academic division of T&F Informa plc. © 2006 by Taylor & Francis Group, LLC CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2006 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Printed in the United States of America on acid-free paper 10 9 8 7 6 5 4 3 2 1 International Standard Book Number-10: 0-8493-1280-9 (Hardcover) International Standard Book Number-13: 978-0-8493-1280-9 (Hardcover) This book contains information obtained from authentic and highly regarded sources. Reprinted material is qu oted with permission, and sources are indicated. A wide variety of references are listed. Reasonable efforts have been made to publish reliable data and information, but the auth or and the publisher cannot assume responsibility for the validity of all materials or for the consequences of their use. No part of this book may be reprinted, reproduced, transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including photocopying, microfilming, and recording, or in any informa- tion storage or retrieval system, without written permission from the publishers. For permission to photocopy or use material electronically from this work, please access www.copyright.com (http:// www.copyright.com/) or contact the Copyright Clearance Center, In c. (CCC) 222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. CCC is a not-for-profit organization that provides licenses and registration for a variety of users. For orga- nizations that have been granted a photocopy license by the CCC, a separate system of payment has been arrang ed. Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without intent to infringe. Library of Congress Cataloging-in-Publica tion Data Multiphase flow handbook / edited by Clayton T. Crowe. p. cm. Includes bibliographical references and index. ISBN 0-8493-1280-9 1. Multiphase flow--Handbooks, manuals, etc. I. Crowe, C. T. (Clayton T.) TA357.5.M84.M85 2005 620.1’064--dc22 2005048623 Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com © 2006 by Taylor & Francis Group, LLC Preface Multiphase flow is the simultaneous flow ofa mixture with two or more phases.They are encountered in many ofour day to day activities.Numerous industrial and energy conversion processes rely on the flow ofmultiphase mixtures. In 1982,Hemisphere Publishing produced Handbook of Multiphase Systems with G.Hetsroni as the editor in chief.This handbook provided information important to the design engineers,researchers,and students involved with multiphase flows. Since then, there have been numerous advances in analysis, modeling,and experimental methods.In particular,there has been such a surge ofactivity in numerical modeling that computational fluid mechanics is now regarded as a viable tool.The purpose ofthis hand- book is to review the fundamental principles and provide the reader with current information useful in research,industrial design,and education. I am indebted to the many contributors who spent considerable time and effort in this undertaking. Obviously,this Handbook would not have been possible without their interest in the project.In several instances,the crunch oftime put stress on the contributors (and the editor-in-chief,in particular),but, finally,the work was accomplished on time.I particularly want to thank Professor Dyakowski for helping select the contributors for Chapter 14. I also appreciate the efforts of Helena Redshaw, Preethi Cholmondeley and Cindy Carelli for responding to questions and monitoring the schedule.I also express my gratitude to the Production team ofMacmillan India Limited for responding to some difficult issues. I am also indebted to the support ofmy family,Chad and Brenda,Kevin,Zoe,and Ezra,and my dear friend Jeannette. © 2006 by Taylor & Francis Group, LLC The Editor Clayton T.Croweis professor emeritus ofmechanical and materials engineering at Washington State University.He has had over 30 years of experience in fluid mechanics and multiphase flows, and has been involved in a wide diversity of two-phase flow problems from geothermal power to food and materials process- ing.He developed the particle-source-in-cell (PSI-Cell) method for the numeri- cal simulation ofmultiphase flow that has been used extensively in industry and in most commercial software simulations.He has over a hundred publications in the literature and has coauthored an undergraduate textbook,Engineering Fluid Mechanics,which is cur- rently in its eighth edition.He has also been the lead author ofa book on multiphase flows with droplets and particles published by CRC Press.He is an ASME Fellow and has received numerous awards for his work including the prestigious ASME Fluids Engineering Award.In May 2001,he received the Senior International Prize for Multiphase Flows. © 2006 by Taylor & Francis Group, LLC Contributors Alain Berlemont,Director of Research at National Center for Scientific Research (CNSR),UMR 6614- CORIA,University ofRouen,France. Steven Ceccio,Associate Vice President for Research,Professor,Department ofMechanical Engineering and Applied Mechanics, University of Michigan,Ann Arbor, MI. Former member of Defense Studies Group,Institute for Defense Analysis. Yi Cheng,Associate Professor,Department ofChemical Engineering,Tsinghua University,Beijing,China. Formerly Research Associate at Powder technology Research Center, Department of Chemical and Biochemical Engineering,University ofWestern Ontario,London,Ontario,Canada. Jacob Chung,Andrew H.Hines Jr./Progress Energy Eminent Scholar Chair,Department of Mechanical and Aerospace Engineering,University ofFlorida,Gainesville,FL.ASME Fellow.Associate editor ofthe ASME Journal ofHeat Transfer. Candis Claiborn,Professor,Department ofCivil and Environmental Engineering and Associate Dean for Research and Graduate Programs in College ofEngineering,Washington State University,Pullman,WA. James Cullivan, Institute of Particle Science and Engineering, School of Process, Environmental and materials Engineering,University of Leeds,North Yorkshire,UK.Previously with Camborne School of Mines,University ofExeter. Shrikant Dhodapkar, Research Leader, Solids Processing Laboratory, The Dow Chemical Company, Freeport,TX.Vice-Chair Particle Technology Forum (AIChE),recipient ofnumerous technology awards at Dow. Mingzhe Dong, Associate Professor, Petroleum Systems Engineering, University of Regina, Regina, Saskatchewan,Canada. Yannis Drossinos,Senior Research Scientist,European Commission,Joint Research Centre,Ispra,Italy. Currently Visiting Professor in the School of Mechanical and Systems Engineering at University of Newcastle upon Tyne,United Kingdom. Francis Dullien,Distinguished Professor Emeritus,Department ofChemical Engineering,University of Waterloo,Waterloo,Ontario,Canada.Fellow ofthe Royal Society ofCanada and Fellow ofthe Chemical Institute of Canada.Member ofAdvisory Editorial Advisory Board for Transport in Porous Media and Journal ofPorous Media. © 2006 by Taylor & Francis Group, LLC Tomasz Dyakowski, Professor, School of Chemical Engineering and Analytical Science, University of Manchester,Manchester,UK.Also Manager ofApplied Process Tomography Unit. John Eaton,Professor and Vice Chairman,Department ofMechanical Engineering,Stanford University, Stanford,CA.ASME Fellow.Tau Beta Pi and Perin Awards for undergraduate teaching. Said Elghobashi, Professor, Department of Mechanical and Aerospace Engineering, University of California, Irvine, CA. Fellow of the American Physical Society and American Society of Mechanical Engineers. Thomas Frank, Head of Funded CFX Development Group, ANSYS Germany GmbH, Otterfing, Germany.Formerly Head ofthe Research Group on Numerical Methods for Multiphase Flows,Chemnitz University ofTechnology,Chemnitz,Germany. Udo Fritsching, Director of research group for Multiphase Flow,Heat and Mass Transfer,Foundation Institute for Material Science,University ofBremen,Bremen,Germany. Kamiel Gabriel,Associate Provost for Research and Graduate Programs,University ofOntario Institute ofTechnology,Oshawa,Ontario,Canada.Formerly established the Microgravity Research Group at the University ofSaskatchewan. John Grace, Professor of Chemical Engineering, University of British Columbia, Vancouver, British Columbia,Canada.Formerly Department Head and Dean ofGraduate Studies.Currently holds Canada Research Chair and is a Fellow of the Canadian Academy of Engineering and of the Royal Society of Canada.Past winner ofthe R.S.Jane Award ofthe Canadian Society for Chemical Engineering. Erling Hammer,Professor,Department ofPhysics,University ofBergen,Bergen,Norway.Formerly with the Chr.Michelsen Institute.Recipient of the STIMAREC Prize for malfunction analysis of pacemaker systems. Yassin Hassan, Professor, Department of Nuclear Engineering and the Department of Mechanical Engineering, Texas A&M University, College Station, TX. Fellow of ASME and ANS. Recipient of the ASME George Westinghouse Gold Medal and the ANS Arthur Holly Compton Award. Christos Housiadas,Senior Research Scientist,Institute ofNuclear Technology and Radiation Protection, “Demokritos” National Centre for Scientific Research, Athens, Greece. Formerly with the European Commission’s Joint Research Center,Ispra,Italy and with the French Commissariat à l’Energie Atomique. Shenggen Hu, Principle Research Engineer/Project Manager, Division of Energy Technology, Commonwealth Scientific and Industrial Research Organisation (CISRO),Brisbane,Australia. Karl Jacob, Scientist/Technical Leader, Solids Processing Laboratory, The Dow Chemical Company, Midland,MI. Geir Anton Johansen,Professor,Department ofPhysics and Technololgy,University ofBergen,Bergen, Norway.Also Scientific Advisor at Christian Michelsen Research AS. © 2006 by Taylor & Francis Group, LLC Chikao Kanaoka,President,Ishikawa National College ofTechnology,Kitachujo,Isubata,Japan.Formerly Director,Institute ofNature and Environmental Technology,Kanazawa University,Kanazawa,Japan. Satish Kandlikar, Gleason Professor of Mechanical Engineering at Rochester Institute of Technology, Rochester,NY.ASME Fellow,Associate editor for Heat Transfer Engineering,the ASME Journal ofHeat Transfer and the Journal ofNanofluids and Microfluids. Bo Leckner, Professor, Department of Energy and Environment, Chalmers University of Technology, Göteborg,Sweden.Previously acting Professor ofEnergy Conversion. Eric Loth, Professor,Aerospace Engineering, University of Illinois at Urbana-Champaign, Urbana, IL. Professor of Aerospace Engineering,Willet Faculty Scholar,Associate Fellow of American Institute of Aeronautics and Astronautics. Robert Lyczkowski, Chemical Engineer, Biotechnology and Biodefense Applications Group, Energy Systems Division,Argonne National Laboratory.AIChE Fellow.Editorial advisory board for Advances in Transport Processes. Hisao Makino, Senior Research Scientist, Energy Engineering Research Laboratory, Staff (Director) Central Research Institute ofElectric Power Industry (CRIEPI),Kanagawa,Japan.Formerly Director of CS Promotion Division of CRIEPI, Currently Director of the Combustion Society of Japan and the Society ofParticle Technology in Japan.Also Editor ofthe Journal ofthe Society ofParticle Technology, Japan. Farzad Mashayek,Professor and Director ofGraduate Studies,Department ofMechanical and Industrial Engineering,University ofIllinois at Chicago,Chicago,IL.Received CAREER Award from U.S.National Science Foundation,Young Investigator Award from U.S.Office OfNaval Research and is Associate Fellow ofAIAA. Yoichiro Matsumoto, Vice Dean, School of Engineering, University of Tokyo, Tokyo, Japan. JSME Computational Mechanics Award, JSME Fluids Engineering Frontier Award, former editor of JSME International Journal Series B, former associate editor of ASME Journal of Fluids Engineering. JSMEFellow. Efstathios (E.) Michaelides,Leo S.Weil Professor and Associate Dean for Graduate Studies and Director, Southcentral Regional Center of the National Institute for Global Environmental Change, School of Engineering,Tulane University,New Orleans,LA.Chair of ASME Fluids Engineering Division,ASME Fellow and ASME Freeman Scholar Award. Paul Mort,Principal Engineer,Procter & Gamble Company,Cincinnati,OH.Chair ofParticle Formation area in International Fine Particle Research Institute and the Particle Production area within the Particle Technology Forum. René Oliemans,Director Multiphase Flow B.V.,Part-time Professor Multiphase Flow,Delft University of Technology, Delft, Netherlands. Previously Department Manager for Engineering Physics and Mathematics,Shell Research,Amsterdam. © 2006 by Taylor & Francis Group, LLC Yasuo Onishi,Chief Scientist,Environmental Technology Directorate,Pacific Northwest National labo- ratory, Richland, WA. Graduate Adjunct Faculty, Civil and Environmental Engineering Department, Washington State University. Ghanem Oweis, Post-Doctoral Research fellow, Mechanical Engineering Department, University of Michigan,Ann Arbor,MI. Bert Pots, Senior Staff Corrosion Engineer,Shell Global Solutions,Houston,TX.Formerly with Royal Dutch/Shell Laboratories in Amsterdam and Shell International Gas in London,UK. Michael Reeks,Professor in Multiphase Flow,School ofMechanical and Systems Engineering,University of Newcastle upon Tyne, United Kingdom. Formerly Marie Currie Senior Research Fellow at the European Research Center at Ispra, Italy. Formerly associate editor of the Journal of Fluid Mechanics Research and ASME Journal ofFluids Engineering. Ted Roberts, Senior Lecturer, School of Chemical Engineering and Analytic Science, University of Manchester,United Kingdom.Current chairman of the Society of Chemical Industry Electrochemical Technology Group. Ilia Roisman, Chair of Fluid Mechanics and Aerodynamics, Technical University of Darmstadt, Darmstadt,Germany.Formerly Senior Lecturer at the Technion-IIT,Israel. Akimi Serizawa, Professor, Division of Nuclear Engineering, Kyoto University, Kyoto, Japan. Heat Transfer Society of Japan Academic Award,Societe de Thermique International Award,Fellow of JSME and Atomic Society ofJapan. Olivier Simonin,Professor and Director of the Institute of Mechanics of Fluids of Toulouse,Toulouse, France. Gabriel Tardos,Professor,Department ofChemical Engineering,The City College ofthe City University ofNew York,New York,NY.,Formerly department chair. Cameron Tropea, Chair of Fluid Mechanics and Aerodynamics, Technical University of Darmstadt, Darmstadt,Germany.Editor-in-chiefofthe journal Experiments in Fluids. Yutaka Tsuji,Professor,Department of Mechanical Engineering and Graduate School of Engineering, Osaka University,Osaka,Japan.JSME Fluids Engineering Award,Fluid Science Research Award,AIChE Thomas Baron Award,JSME Medal,Jotaki Award from the Society ofPowder Technology,JSME Fellow. Timothy Troutt, Professor, School of Mechanical and Materials Engineering, Washington State University,Pullman,WA. Gretar Tryggvason, Professor and Head of the Mechanical Engineering Department, Worcester Polytechnic Institute,Worcester,MA.Currently editor-in-chiefofthe Journal ofComputational Physics, associate editor of the International Journal of Multiphase Flows and Fellow of the American Physical Society. © 2006 by Taylor & Francis Group, LLC Berend van Wachem,Multiphase Flow Group,Chalmers University ofTechnology,Göteborg,Sweden. Richard Williams,Anglo American plc Chair in Mineral and Process Engineering at the University of Leeds,Leeds,UK.Awarded the Ambrose Medal & Premium,the Isambard Kingdom Brunel Award,Beilby Prize and Gold Medal,Noel Webster Award and the Silver Medal ofThe Royal Academy ofEngineering. Fellow ofthe Royal Academy ofEngineering. Hideto Yoshida,Professor,Department of Chemical Engineering and Graduate School of Engineering, Hiroshima University,Hiroshima,Japan.Editor ofChemical Engineering Journal in Japan. Jesse Zhu,Director,Powder Technology Research Center,and Professor in the Department ofChemical and Biochemical Engineering, University of Western Ontario, London, Ontario, Canada. Canada Research Chair ofPowder Technology Applications,Senior Ontario Research Chair for Ultrafine Powder Technology,Fellow ofCanadian Society ofChemical Engineering. © 2006 by Taylor & Francis Group, LLC

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Because of the importance of multiphase flows in a wide variety of industries, including power, petroleum, and numerous processing industries, an understanding of the behavior and underlying theoretical concepts of these systems is critical. Contributed by a team of prominent experts led by a specia
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