M/s. ADITYA COKE PVT. LTD

194 Pages·2012·9.31 MB·English

M/s. ADITYA COKE PVT. LTD
Survey No.:- 14,15, Chopadva,
Ta: Bhachau, Dist: Kutch
(Coke Oven & WHRB Power Project)
Draft
Rapid Environmental Impact
Assessment
Prepared by:
EXCEL ENVIRO TECH
TF-2, Sun House,
Near Old High Court
Off Ashram Road,
AHMEDABAD – 380 009
Tele-fax: [phone]
Email: [email protected]
Website : www.excelenviro.com
TABLE OF CONTENT
CHAPTER 1 INTRODUCTION 1-1
1.1 The Metallurgical Coke 1-1
1.2 Global Market Scenario 1-2
1.3 Need for the Project 1-3
1.4 Export Possibility 1-3
1.5 Background of the project proponent 1-4
1.6 The Project Proposal 1-4
1.7 Need for EIA 1-5
1.8 Objectives of EIA 1-5
1.9 Scope of Work: 1-5
1.10 Applicable Environmental Regulation and Standards: 1-10
1.11 EIA Methodology 1-11
1.12 Structure of the EIA Report 1-12
CHAPTER 2 PROJECT DESCRIPTION 2-1
2.1 Location of the project 2-1
2.2 Project Site Specification 2-3
2.3 Details of Alternate Sites Considered 2-3
2.4 Rehabilitation & Resettlement Plan 2-3
2.5 Layout Plan 2-3
2.6 Selective List of Industries in study area 2-4
2.7 Raw Material Required 2-4
2.8 Proposed Products 2-5
2.9 Selection of Technology & Manufacturing Process 2-5
2.10 Manufacturing Process 2-7
2.10.1 Raw Material Procurement 2-8
2.10.2 Coal handling and preparation facilities for Coke 2-8
2.10.3 Coal Reclaiming and Preparation 2-9
2.10.4 Coal Preparation for coke batteries 2-10
2.10.5 Coking Process 2-10
2.10.6 Coke Screening 2-11
2.10.7 Coke handling facilities 2-11
2.11 Waste Heat Recovery Power Plant 2-11
2.12 List of Major Equipment 2-11
2.12.1 For Coke Oven Plant 2-11
2.12.2 For Waste Heat Power Plant 11 MW 2-12
2.13 Major Plant Facilities 2-12
2.14 Power Plant Generation Facilities 2-13
2.15 Quality of raw material and product 2-13
2.15.1 Quality of raw materials 2-13
2.15.2 Quality of finished product 2-14
2.16 Utilities Requirement 2-14
2.16.1 Power 2-14
2.16.2 Water 2-14
2.17 Water Balance Statement 2-15
2.18 Wastewater 2-15
2.19 Manpower 2-16
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2.19.1 Existing Infrastructure 2-17
2.20 Project Implementation Schedule 2-18
2.21 Estimated Cost Of The Project 2-18
CHAPTER 3 BASELINE ENVIRONMENTAL STATUS 3-1
3.1 General 3-1
3.2 The Study Area 3-2
3.3 Topography: 3-3
3.4 Land Use / Land Cover based on satellite Imagery 3-3
3.4.1 Brief note on Land use / Land cover Analysis 3-4
3.4.2 Ground Verification 3-5
3.5 Meteorology 3-7
3.5.1 Wind Speed 3-7
3.5.2 Wind Direction 3-7
3.5.3 Temperature 3-7
3.5.4 Rainfall 3-7
3.5.5 Relative humidity 3-7
3.5.6 Cloud cover 3-7
3.6 Air Environment 3-8
3.6.1 Ambient Air Quality 3-8
3.6.2 Fine Particulate Matter & Repairable Particulate Matter 3-9
3.6.3 Sulphur Dioxide – SO2 3-10
3.6.4 Oxides of Nitrogen – NOX 3-10
3.6.5 Poly Aromatic Hydrocarbon 3-11
3.6.6 National Ambient Air Quality Standards: 3-11
3.6.7 Flue gas emission details 3-12
3.6.8 Fugitive Visible Emissions 3-12
3.6.9 Work zone air quality monitoring: 3-12
3.7 Noise Environment 3-13
3.8 Water Environment 3-14
3.8.1 Ground Water Quality 3-14
3.8.2 Surface Water Quality 3-16
3.9 Soil Environment 3-16
3.10 Ecological Environment 3-18
3.10.1 OBJECTIVE 3-20
3.10.2 MATERIALS AND METHODS 3-20
3.10.2.1 METHOD EMPLOYED FOR FLORAL DOCUMENTATION 3-20
3.10.2.2 METHODS EMPLOYED FOR FAUNAL DOCUMENTATION 3-20
3.10.3 SURVEY RESULTS 3-20
3.10.3.1 VEGETATION SURVEY AROUND ADITYA COKE PVT. LTD 3-21
3.10.3.2 Analysis Of Terrestrial Fauna 3-25
3.10.3.3 Vertebrate Fauna: 3-27
3.10.4 RECOMMENDATIONS AND MITIGATION MEASURES: 3-37
3.11 Socio Economic Environment 3-38
3.11.1 General 3-38
3.12 Land use pattern based n census data 3-38
3.13 DEMOGRAPHIC PROFILE 3-39
3.13.1 LITERACY PROFILE 3-39
3.14 TRANSPORT AND COMMUNICATION 3-41
3.15 AMENITIES AVAILABLE 3-41
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CHAPTER 4 IMPACT ASSESSMENT 4-1
4.1 General 4-1
4.2 Impacts on Air Environment 4-6
4.3 Estimation of Ground Level Concentration: 4-7
4.4 Impacts on Noise Environment 4-17
4.5 Impacts on Water Environment 4-18
4.6 Impact on Land Environment 4-18
4.7 Impact on Occupational Health 4-19
4.8 Impact on Ecological Environment 4-19
4.9 Impact on Socio-Economic Environment 4-20
4.10 Impact on Road Network 4-20
CHAPTER 5 ENVIRONMENTAL MANAGEMENT PLAN 5-1
5.1 General 5-1
5.2 Objectives of Environmental Management Plan 5-1
5.3 Mitigation Plan 5-2
5.3.1 Water Environment 5-2
5.3.1.1 Industrial Wastewater Management 5-3
5.3.1.2 Domestic Waste Water Management 5-3
5.3.1.3 Storm Water Management 5-3
5.3.2 Air Environment 5-3
5.3.2.1 Ambient Air Quality Management 5-3
5.3.2.2 Flue Gas Quality Management 5-4
5.3.2.3 Management Plan to control Fugitive Visible Emissions 5-4
5.3.3 Noise Environment 5-4
5.3.4 Land Environment 5-5
5.3.5 Management on Socio-Economic factors 5-5
5.4 Greenbelt Development 5-6
5.4.1 Selection of tree species 5-6
5.4.2 Plantation Areas 5-6
5.4.3 Post-Plantation Care 5-8
5.4.4 Proposed Green Belt 5-8
5.5 Rain Water Harvesting 5-9
5.6 Monitoring and Implementation of EMP 5-11
5.6.1 Monitoring system 5-11
5.6.1.1 Air Quality Monitoring 5-12
5.6.1.2 Noise Level Monitoring 5-12
5.6.1.3 Soil Quality Monitoring 5-12
5.6.1.4 Water Quality Monitoring 5-13
5.6.1.5 Solid Waste Monitoring 5-13
5.6.1.6 Monitoring of Occupational Health & Safety: 5-13
5.6.2 Monitoring Frequency 5-14
5.7 Cleaner Production Initiatives 5-15
5.8 Waste-minimization: 5-16
5.9 Compliance of CREP 5-16
CHAPTER 6 RISK AND DISASTER MANAGEMENT PLAN 6-1
6.1 Background 6-1
6.2 Hazard Identification & Safety Measures 6-1
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6.2.1 Hazard Identification 6-1
6.2.2 Safety Measures 6-2
6.2.2.1 First aid Measures 6-2
6.2.2.2 Fire Fighting Measures 6-2
6.2.2.3 Personal Precautions 6-3
6.3 Storage detail of coking coal 6-3
Occupation health impact and mitigation measure for non
6.4 6-3
recovery type batteries
6.5 Work Zone Monitoring Plan and medical examination 6-4
6.6 On site Emergency plan 6-4
6.6.1 Objectives of Onsite Emergency Plan 6-4
6.6.2 Scope of Onsite Emergency Plan 6-5
6.6.3 Emergency Control Center 6-5
6.7 Fire Protection Systems 6-6
6.8 Medical Help 6-6
6.9 Communication system 6-6
6.10 Assembly Point 6-7
6.11 Wind Socks 6-7
6.12 Mock Drill 6-7
6.13 Procedure on noticing an emergency 6-7
6.14 Incident controller/Site Controller 6-8
6.15 Factory Manager 6-8
6.16 Fire & Safety Supervisor / Shift Incharge & Security 6-9
6.17 Engineering /Operation & Maintenance 6-9
6.18 Safety Organizational Setup 6-9
6.19 Fatal and Non fatal Accidents 6-9
Chapter 7 TOR COMPLANCE 7-1
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List of Tables
Table 1-1: Typical Requirement of LAMC per Ton of Product...............................1-1
Table 1-2: Demand Projection (Tentative) for Steel at World Level......................1-2
Table 1-3: Metallurgical coke scenario in India..................................................1-3
Table 1-4: Projected coke market with GDP level growth....................................1-3
Table 1-5: Existing operations of M/s. Haldia Coke & Chemicals (P) Ltd ...............1-4
Table 1-6: Project Summary...........................................................................1-4
Table 2-1: Site Specifications Detail ................................................................2-3
Table 2-2: Plant Land Area Breakup ................................................................2-3
Table 2-3: List Of Industry In Study Area.........................................................2-4
Table 2-4: Raw Material Details ......................................................................2-5
Table 2-5: Proposed Product...........................................................................2-5
Table 2-6: Comparison of by product recovery and Non – recovery Technologies..2-6
Table 2-7: Coke handling and screening facilities will segregate coke.................2-11
Table 2-8: Major Infrastructure of Coke Oven Battery......................................2-11
Table 2-9: Plant Design basis........................................................................2-12
Table 2-10: Quality of typical Import Coking Coal............................................2-13
Table 2-11: Quality of typical Coke Quality.....................................................2-14
Table 2-12: Water Consumption detail...........................................................2-15
Table 2-13: Project Implementation Schedule.................................................2-18
Table 2-14: Project Cost ..............................................................................2-18
Table 3-1: Environmental Parameters..............................................................3-1
Table 3-2: List of Villages within the Study Area ...............................................3-2
Table 3-3: Area break up for Land Use Land cover ............................................3-4
Table 3-4: Ambient Air Quality Monitoring Stations............................................3-9
Table 3-5: Summary of PM & PM Concentration (µg/m3) .............................3-10
2.5 10
Table 3-6: Summary of SO Concentration (µg/m3)..........................................3-10
2
Table 3-7: Summary of NO Concentration (µg/m3).........................................3-10
X
Table 3-8: Results of PAH measurement ........................................................3-11
Table 3-9: National Ambient Air Quality Standards (NAAQS).............................3-11
Table 3-10: Stack Emission of Coke Oven ......................................................3-12
Table 3-11: Criteria for Visible Fugitive Emission.............................................3-12
Table 3-12: Work-Zone Analysis Result..........................................................3-12
Table 3-13: Noise Level in the Study Area......................................................3-13
Table 3-14: Noise Level inside the premises...................................................3-13
Table 3-15: National Ambient Noise Quality Standard......................................3-13
Table 3-16: Ground Water Quality Monitoring Stations.....................................3-14
Table 3-17: Ground Water Quality Analysis Data.............................................3-16
Table 3-18: Surface Water Quality Monitoring Stations ....................................3-16
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Table 3-19: Soil Quality Monitoring Stations...................................................3-18
Table 3-20: Surface Water Quality Analysis Data.............................................3-17
Table 3-21: Soil Quality Analysis Data ...........................................................3-18
Table 3-22: Checklist Of Cultivated Crop Plants In The Study Area....................3-22
Table 3-23: Checklist Of Trees In The Study Area ...........................................3-22
Table 3-24: Checklist Of Shrubs In The Study Area .........................................3-23
Table 3-25: Checklist Of Climbers In The Study Area.......................................3-23
Table 3-26: Checklists Of Herbs In The Study Area..........................................3-23
Table 3-27: Checklist Of Invertebrates Observed In The Study Area..................3-26
Table 3-28: Checklist Of Butterflies Of The Study Area.....................................3-27
Table 3-29: Checklist Of Herpeto fauna At The Surveyed Site...........................3-29
Table 3-30:Checklist Of Avifauna At Various Village Ponds In The Study Area ........3-29
Table 3-31: Checklist Of Avifauna At The Surveyed Site –Terrestrial Birds.............3-30
Table 3-32: Checklist Of Mammalian Fauna AtThe Surveyed Site ........................3-31
Table 3-33: Land Use pattern of the study area ..............................................3-39
Table 3-34: Literacy Profile Of The Study Area................................................3-40
Table 3-35: Demographic Profile Of The Study Area..........................................3-41
Table 3-36: Employment Pattern Of The Study Area........................................3-43
Table 3-37: Basic Amenities In The Study Area...............................................3-44
Table 4-1: Impacts Matrix..............................................................................4-2
Table 4-2: Actual Stack Emission ....................................................................4-9
Table 4-3: AVERAGE CONCENTRATION OF PM, (µg/m3)...................................4-10
Table 4-4: AVERAGE CONCENTRATION OF SO2, (µg/m3).................................4-12
Table 4-5: AVERAGE CONCENTRATION OF NOx, (µg/m3).................................4-14
Table 4-6: maximum GLCs value in Dispersion Model........................................4-16
Table 4-7: PM10 Impact due to proposed vehicular activity..............................4-17
Table 4-8: Incremental Increase in AAQ.........................................................4-17
Table 5-1: Details of Existing Flue Gas Stack....................................................5-4
Table 5-2: Details of Proposed Flue Gas Stack ..................................................5-4
Table 5-3: Details of Solid Waste ....................................................................5-5
Table 5-4: Budgetary Provisions for Social Upliftment/year.................................5-5
Table 5-5: Expenditure on Environmental matter ............................................5-14
Table 5-6: Frequency of Monitoring...............................................................5-14
Table 5-7: CREP Action Plan.........................................................................5-15
Table 6-1: Work zone monitoring and medical examination plan.........................6-4
Table 6-2: Contact detail of emergency Control Centre ......................................6-5
Table 6-3: Contact detail of Site emergency Team.............................................6-6
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List of Figures/Maps
Map 2.1: Organizational Structure................................................................2-1
Map 2.2: Project Location on India/Gujarat Map.............................................2-2
Figure 2.1: Manufacturing Process...................................................................2-7
Figure 2.2: Coal Handling System ...................................................................2-8
Figure 2.3: Coal Handling System ...................................................................2-9
Figure 2.4: Coking process...........................................................................2-10
Figure 2.5: Quenching Drain.........................................................................2-16
Figure 2.6: Existing infrastructure.................................................................2-17
Figure 3.1: The Study Area ............................................................................3-2
Figure 3.2: Base Map of the study area............................................................3-3
Figure 3.3: Land use Land cover.....................................................................3-4
Figure 3.4: Waste land on North East of site.....................................................3-5
Figure 3.5: Waste land on South West of site ...................................................3-6
Figure 3.6: Under construction canal................................................................3-6
Figure 3.7: Monitoring Station in study Area.....................................................3-9
Figure 3.8: Site of Aditya Coke Pvt. Ltd..........................................................3-32
Figure 3.9: A small village pond at Amardi with few of the Waterfowl ................3-33
Figure 3.10: Australian Acacia – Acacia auriculiformis......................................3-33
Figure 3.11: Tribulus terrestris – Gokharu: A common scrub plant....................3-34
Figure 3.12: Cotton – Gossypium sp. One of the crop plants in the study area....3-34
Figure 3.13: Digera muricata – Kanjaro .........................................................3-35
Figure 3.14: Heylandia latebrosa - Sonval......................................................3-35
Figure 3.15: Signature Spider - Argiope anasuja.............................................3-36
Figure 3.16: Danaus chrysipus – Plain Tiger Butterfly......................................3-36
Figure 3.17: White-eared Bulbul – Pycnonotus leucotis....................................3-37
Figure 3.18: Hoopoe – Upupa epops..............................................................3-37
Figure 4.1: Wind rose diagram........................................................................4-8
Figure 4.2: Wind Class Frequency Distribution..................................................4-9
Figure 4.3: Isoplathes of PM Concentration.....................................................4-11
Figure 4.4: Isoplathes Of SO Concentration...................................................4-13
2
Figure 4.5: Isoplathes of NOx Concentration...................................................4-15
Figure 5.1: Existing Green Belt .......................................................................5-7
Figure 5.2: Proposed Green Belt .....................................................................5-8
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List of Abbreviations
AAQ : Ambient Air Quality
ACPL : M/s. ADITYA COKE (P) LTD
AISI : American Iron & Steel Institute
APCM : Air Pollution Control Measures
BaP : Benzo-Pyrine
BDL : Below Detectable Limit
BIS : Bureau of Indian Standards
BOD : Biological Oxygen Demand
CCPP : Combined Cycle Power Plant
CGWB : Central Ground Water Board
COD : Chemical Oxygen Demand
CPCB : Central Pollution Control Board
CPHEEO : Central Public Health & Environmental Engineering Organization
CTE : Consent To Establish
CTO : Consent To Operate
dB : Decibel
DC : Direct Current
DG : Diesel Generator
DMP : Disaster Management Plan
EAC : Expert Appraisal Committee
EC : Environment Clearance
EIA : Environment Impact Assessment
EMP : Environment Management Plan
EMS : Environment Management System
EPA : Environment Protection Act
EPA : Environment Protection Agency
EPH : Environmental Public Hearing
EPR : Environment Protection Rules
GLC : Ground Level Concentration
GPCB : Gujarat Pollution Control Board
HP : High Pressure
HPLA : High Pressure Liquor Injection In Gooseneck
HSD : High Speed Diesel
IMD : Indian Meteorological Department
IS : Indian Standard
KLD : Kilo Litre/day
KV : Kilo Volts
KVA : Kilo Volt Amperes
KW : Kilo Watt
KWh : Kilo Watt Hour
LAMC : Low Ash Metallurgical Coke
MACT : Maximum Achievable Control Technology
MoEF : Ministry Of Environment & Forests
MW : Megawatt
NG : Natural Gas
NH : National Highway
NOx : Oxides Of Nitrogen
OSHA : Occupation Safety & Health Administration
PAH : Poly Aromatic Hydrocarbons
PLD : Percent leaking doors
PLL : Percent leaking lids
PLO : Percent leaking off takes
REIA : Rapid Environment Impact Assessment
RSPM : Respirable Suspended Particulate Matter
SAR : Sodium Absorption Ratio
SEAC : State Level Expert Appraisal Committee
SVL : Shriram Ventures
VEC : Valued Environmental Components
viii
List of Annexure
Annexure I: TOR...........................................................................................A-01
Annexure II: plant Layout..............................................................................A-08
Annexure III: Coal linkage MoU .....................................................................A-09
Annexure IV: Topo Sheet...............................................................................A-13
Annexure V: Metrological data........................................................................A-14
Annexure VI: MoEF & CC Notification for Gazetted Laboratory.............................A-17
Annexure VII: GWIL Permission......................................................................A-20
Annexure VIII: Undertaking for Not Using Ground water....................................A-21
Annexure IX: External Lab Analysis Reports .....................................................A-22
Annexure X: Undertaking for Online Monitoring System.....................................A-27
Annexure XI: HG Report ................................................................................A-28
Annexure XII: Environment Policy...................................................................A-42
Annexure XIII: CCA + Compliance Report........................................................A-43
Annexure XIV: NABET Accreditation Certificate .................................................A-52
ix