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Microbiological Analysis of Red Meat, Poultry and Eggs PDF

365 Pages·2006·1.738 MB·English
by  G. Mead
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Microbiological analysis of red meat, poultry and eggs Related titles: Improving the safety of fresh meat (ISBN-13: 978-1-85573-955-0; ISBN-10: 1-85573-955-0) It is widely recognised that food safety depends on effective intervention at all stages in the food chain, including the production of raw materials. Contaminated raw materials from agricultural production increase the hazards that subsequent processing operations must deal with, together with the risk that such contamination may survive through to the point of consumption. This collection provides an authoritative reference summarising the wealth of research on reducing microbial and other hazards in raw and fresh red meat. Food safety control in the poultry industry (ISBN-13: 978-1-85573-954-3; ISBN-10: 1-85573-954-2) Consumers’ expectations about the safety of products such as poultry meat and eggs have never been higher. The need to improve food safety has led to renewed attention on controlling contamination at all stages of the supply chain from ‘farm to fork’. This collection reviews the latest research and best practice in ensuring the safety of poultry meat and eggs, both on the farm and in subsequent processing operations. Emerging foodborne pathogens (ISBN-13: 978-1-85573-963-5; ISBN-10: 1-85573-963-1) Developments such as the increasing globalisation of the food industry, constant innovations in technologies and products, and changes in the susceptibility of populations to disease, have all highlighted the problem of emerging pathogens. Designed for microbiologists and QA staff in the food industry, and food safety scientists working in governments and academia, this collection discusses ways of identifying emerging pathogens and includes chapters on individual pathogens, their epidemiology, methods of detection and means of control. Details of these books and a complete list of Woodhead’s titles can be obtained by: (cid:127) visiting our web site at www.woodheadpublishing.com (cid:127) contacting Customer Services (e-mail: sales@woodhead-publishing. com; fax: +44 (0) 1223 893694; tel.: +44 (0) 1223 891358 ext. 130; address: Woodhead Publishing Ltd, Abington Hall, Abington, Cambridge CB1 6AH, England) Microbiological analysis of red meat, poultry and eggs Edited by G. C. Mead Cambridge England Published by Woodhead Publishing Limited, Abington Hall, Abington Cambridge CB21 6AH, England www.woodheadpublishing.com Published in North America by CRC Press LLC, 6000 Broken Sound Parkway, NW, Suite 300, Boca Raton, FL 33487, USA First published 2007, Woodhead Publishing Limited and CRC Press LLC © 2007, Woodhead Publishing Limited The authors have asserted their moral rights. This book contains information obtained from authentic and highly regarded sources. Reprinted material is quoted with permission, and sources are indicated. Reasonable efforts have been made to publish reliable data and information, but the authors and the publishers cannot assume responsibility for the validity of all materials. Neither the authors nor the publishers, nor anyone else associated with this publication, shall be liable for any loss, damage or liability directly or indirectly caused or alleged to be caused by this book. Neither this book nor any part may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, microfi lming and recording, or by any information storage or retrieval system, without permission in writing from Woodhead Publishing Limited. The consent of Woodhead Publishing Limited does not extend to copying for general distribution, for promotion, for creating new works, or for resale. Specifi c permission must be obtained in writing from Woodhead Publishing Limited for such copying. Trademark notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identifi cation and explanation, without intent to infringe. British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library. Library of Congress Cataloging in Publication Data A catalog record for this book is available from the Library of Congress. Woodhead Publishing ISBN-13: 978-1-84569-059-5 (book) Woodhead Publishing ISBN-10: 1-84569-059-1 (book) Woodhead Publishing ISBN-13: 978-1-84569-251-3 (e-book) Woodhead Publishing ISBN-10: 1-84569-251-9 (e-book) CRC Press ISBN-13: 978-1-4200-4397-6 CRC Press ISBN-10: 1-4200-4397-8 CRC Press order number: WP4397 The publishers’ policy is to use permanent paper from mills that operate a sustainable forestry policy, and which has been manufactured from pulp which is processed using acid- free and elementary chlorine-free practices. Furthermore, the publishers ensure that the text paper and cover board used have met acceptable environmental accreditation standards. Typeset by SNP Best-set Typesetter Ltd., Hong Kong Printed by TJ International Limited, Padstow, Cornwall, England Contents Contributor contact details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv 1 Microbiological testing in food safety and quality management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 C. de W. Blackburn, Unilever Colworth, UK 1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Control systems used in the food industry . . . . . . . . . . . . 2 1.3 Role of microbiological testing . . . . . . . . . . . . . . . . . . . . . . 9 1.4 Applying microbiological testing . . . . . . . . . . . . . . . . . . . . 21 1.5 Future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 1.6 Sources of further information and advice . . . . . . . . . . . . 26 1.7 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 2 Legislation for red meat, poultry and eggs: which way forward? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 M. Fogden, Consultant, UK 2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 2.2 Codex Alimentarius (food code) . . . . . . . . . . . . . . . . . . . . 34 2.3 Regulation in the EU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 2.4 EU regulation on microbiological criteria . . . . . . . . . . . . . 43 2.5 Annex I: criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 2.6 Future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 2.7 Sources of further information and advice . . . . . . . . . . . . 51 2.8 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 vi Contents 3 Escherichia coli O157 and other VTEC in the meat industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 I. D. Ogden, University of Aberdeen, UK 3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 3.2 Pathogenic potential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 3.3 Key outbreaks of E. coli O157 and other VTEC . . . . . . . 61 3.4 Occurrence in red meat and poultry . . . . . . . . . . . . . . . . . 64 3.5 Regulatory measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 3.6 Laboratory methods of isolation and identifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 3.7 Industry measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 3.8 Consumer responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 3.9 Future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 3.10 Sources of further information and advice . . . . . . . . . . . . 75 3.11 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 4 Faecal indicator organisms for red meat and poultry . . . . . . . . . . 83 G. C. Mead, Consultant, UK 4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 4.2 Origins and terminology of the indicator concept . . . . . . 84 4.3 Enterobacteriaceae, coliforms and E. coli . . . . . . . . . . . . . 85 4.4 Monitoring faecal contamination of meat . . . . . . . . . . . . . 92 4.5 Other indicator organisms . . . . . . . . . . . . . . . . . . . . . . . . . . 95 4.6 Use of E. coli for determining cross-contamination . . . . 95 4.7 Sources of further information . . . . . . . . . . . . . . . . . . . . . . 96 4.8 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 5 Spoilage organisms of red meat and poultry . . . . . . . . . . . . . . . . . 101 J. E. L. Corry, University of Bristol, UK 5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 5.2 Microfl ora of raw meat immediately after slaughter (red meat and poultry) . . . . . . . . . . . . . . . . . . . . 102 5.3 Factors affecting fl ora development and changes leading to spoilage . . . . . . . . . . . . . . . . . . . . . . . . . 103 5.4 Spoilage of vacuum-packed red meat of normal pH due to psychrophilic or psychrotrophic Clostridium spp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 5.5 Bone taint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 5.6 Spoilage of uneviscerated poultry . . . . . . . . . . . . . . . . . . . . 109 5.7 Effect of storage temperature on spoilage . . . . . . . . . . . . 110 5.8 Metabolic products responsible for spoilage . . . . . . . . . . . 110 5.9 Isolation and identifi cation of spoilage organisms . . . . . . 112 5.10 Future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 5.11 Sources of further information and advice . . . . . . . . . . . . 115 5.12 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Contents vii 6 Sampling of red meat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 C. O. Gill, Lacombe Research Centre, Canada 6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 6.2 Purposes of routine microbiological sampling . . . . . . . . . 123 6.3 Target organisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 6.4 Sampling plans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 6.5 Sampling sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 6.6 Methods of sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 6.7 Detection methods and enumeration of bacteria . . . . . . . 135 6.8 Interpretation of data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 6.9 Future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 6.10 Sources of further information . . . . . . . . . . . . . . . . . . . . . . 142 6.11 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 7 Sampling methods for poultry-meat products . . . . . . . . . . . . . . . . 148 G. C. Mead, Consultant, UK 7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 7.2 Origins and distribution of carcass contaminants . . . . . . . 149 7.3 Microbial attachment to skin and other carcass surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 7.4 Sampling carcasses in the processing plant . . . . . . . . . . . . 152 7.5 Methods of sampling carcasses . . . . . . . . . . . . . . . . . . . . . . 153 7.6 Sampling frozen meat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 7.7 Cut portions and other raw products . . . . . . . . . . . . . . . . . 157 7.8 Cooked, ready-to-eat products . . . . . . . . . . . . . . . . . . . . . . 158 7.9 Pooling of samples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 7.10 Sample handling and transportation . . . . . . . . . . . . . . . . . 159 7.11 Future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 7.12 Sources of further information and advice . . . . . . . . . . . . 160 7.13 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 8 Microbiological monitoring of cleaning and disinfection in food plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 J. F. Rigarlsford, Consultant, UK 8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 8.2 Sanitisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 8.3 Sources of product contamination . . . . . . . . . . . . . . . . . . . 168 8.4 Development of a testing programme . . . . . . . . . . . . . . . . 169 8.5 Testing plant surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 8.6 Rapid methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 8.7 Air testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 8.8 Data utilisation and limit values . . . . . . . . . . . . . . . . . . . . . 181 8.9 Future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 8.10 Sources of further information . . . . . . . . . . . . . . . . . . . . . . 182 8.11 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 viii Contents 9 Microbiological analysis of eggs and egg products . . . . . . . . . . . . 183 J. E. L. Corry, University of Bristol, UK 9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 9.2 Shell eggs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 9.3 Bulk liquid egg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 9.4 Future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 9.5 Sources of further information . . . . . . . . . . . . . . . . . . . . . . 196 9.6 Acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 9.7 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 10 Detection and enumeration of pathogens in meat, poultry and egg products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202 E. de Boer, Food and Consumer Product Safety Authority (VWA), The Netherlands 10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202 10.2 Cultural methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 10.3 Rapid methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 10.4 Factors in the choice of technique . . . . . . . . . . . . . . . . . . . 231 10.5 Future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 10.6 Sources of further information . . . . . . . . . . . . . . . . . . . . . . 235 10.7 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 11 Techniques for identifying foodborne microorganisms . . . . . . . . 246 S. M. Russell and P. C. Vasavada, University of Georgia, USA 11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 11.2 Purifi cation of isolates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 11.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 11.4 Preliminary examination . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 11.5 Identifi cation systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 11.6 Commonly used selective and differential media . . . . . . . 255 11.7 Automated microbial identifi cation . . . . . . . . . . . . . . . . . . 258 11.8 Systems for typing isolates following identifi cation . . . . . 262 11.9 Genetic methods for typing bacterial strains . . . . . . . . . . 264 11.10 Sources of further information . . . . . . . . . . . . . . . . . . . . . . 270 11.11 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 12 Validation of analytical methods used in food microbiology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276 M. Uyttendaele and J. Debevere, Gent University, Belgium 12.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276 12.2 Defi nition of performance characteristics . . . . . . . . . . . . . 277 12.3 Validation protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283 12.4 Use of validation schemes for evaluating the performance of alternative methods . . . . . . . . . . . . . . . . . 290 Contents ix 12.5 Application of validated methods in accredited laboratories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296 12.6 Future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299 12.7 Sources of further information . . . . . . . . . . . . . . . . . . . . . . 300 12.8 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 13 Quality Assurance in the food microbiology laboratory . . . . . . . 305 R. Wood, Food Standards Agency, UK 13.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 13.2 Legislation and codes of practice . . . . . . . . . . . . . . . . . . . . 306 13.3 Accreditation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312 13.4 Internal Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 313 13.5 Profi ciency testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317 13.6 Quality Assurance requirements: analytical methods . . . 319 13.7 Criteria for valid methods of analysis . . . . . . . . . . . . . . . . 322 13.8 Method validation through profi ciency testing . . . . . . . . . 323 13.9 Measurement uncertainty for the microbiologist . . . . . . . 324 13.10 Future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326 13.11 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326 Appendix I: The ISO/IUPAC/AOAC international harmonised protocol for profi ciency testing of (chemical) analytical laboratories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329 Appendix II: Codex guidelines on measurement uncertainty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335

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