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MEMS for Automotive and Aerospace Applications PDF

355 Pages·2016·14.69 MB·English
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MEMS for automotive and aerospace applications © Woodhead Publishing Limited, 2013 Related titles: Handbook of MEMS for wireless and mobile applications (ISBN 978-0-85709-271-7) MEMS for biomedical applications (ISBN 978-0-85709-129-1) Ultrasonic transducers (ISBN 978-1-84569-989-5) Details of these and other Woodhead Publishing books can be obtained by: • visiting our web site at www.woodheadpublishing.com • contacting Customer Services (e- mail: [email protected] ; fax: +44 (0) 1223 832819; tel.: +44 (0) 1223 499140 ext. 130; address: Woodhead Publishing Limited, 80 High Street, Sawston, Cambridge CB22 3HJ, UK) • c ontacting our US offi ce (e-m ail: u [email protected]; tel. (215) 928 9112; address: Woodhead Publishing, 1518 Walnut Street, Suite 1100, Philadelphia, PA 19102-3406, USA) I f you would like e-v ersions of our content, please visit our online platform: www.woodheadpublishingonline.com . Please recommend it to your librarian so that everyone in your institution can benefi t from the wealth of content on the site. We are always happy to receive suggestions for new books from potential editors. To enquire about contributing to our Electronic and Optical Materials series, please send your name, contact address and details of the topic/s you are interested in to l aura.pugh@ woodheadpublishing.com . We look forward to hearing from you. The Woodhead team responsible for publishing this book: Commissioning Editor: Laura Pugh Publications Coordinator: Anneka Hess Project Editor: Sarah Lynch Editorial and Production Manager: Mary Campbell Production Editor: Adam Hooper Project Manager: Annette Wiseman Copyeditor: Jo Egré Proofreader: Simon Webber Cover Designer: Terry Callanan © Woodhead Publishing Limited, 2013 Woodhead Publishing Series in Electronic and Optical Materials: Number 32 MEMS for automotive and aerospace applications Edited by Michael Kraft and Neil M. White © Woodhead Publishing Limited, 2013 Published by Woodhead Publishing Limited, 80 High Street, Sawston, Cambridge CB22 3HJ, UK www.woodheadpublishing.com www.woodheadpublishingonline.com Woodhead Publishing, 1518 Walnut Street, Suite 1100, Philadelphia, PA 19102-3406, USA Woodhead Publishing India Private Limited, G-2, Vardaan House, 7/28 Ansari Road, Daryaganj, New Delhi – 110002, India www.woodheadpublishingindia.com First published 2013, Woodhead Publishing Limited © Woodhead Publishing Limited, 2013. The publisher has made every effort to ensure that permission for copyright material has been obtained by authors wishing to use such material. The authors and the publisher will be glad to hear from any copyright holder it has not been possible to contact. The authors have asserted their moral rights. This book contains information obtained from authentic and highly regarded sources. Reprinted material is quoted with permission, and sources are indicated. Reasonable efforts have been made to publish reliable data and information, but the authors and the publishers cannot assume responsibility for the validity of all materials. Neither the authors nor the publishers, nor anyone else associated with this publication, shall be liable for any loss, damage or liability directly or indirectly caused or alleged to be caused by this book. Neither this book nor any part may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, microfi lming and recording, or by any information storage or retrieval system, without permission in writing from Woodhead Publishing Limited. The consent of Woodhead Publishing Limited does not extend to copying for general distribution, for promotion, for creating new works, or for resale. Specifi c permission must be obtained in writing from Woodhead Publishing Limited for such copying. Trademark notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identifi cation and explanation, without intent to infringe. British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library. Library of Congress Control Number: 2012950810 ISBN 978-0-85709-118-5 (print) ISBN 978-0-85709-648-7 (online) ISSN 2050-1501 Woodhead Publishing Series in Electronic and Optical Materials (print) ISSN 2050-151X Woodhead Publishing Series in Electronic and Optical Materials (online) The publisher’s policy is to use permanent paper from mills that operate a sustainable forestry policy, and which has been manufactured from pulp which is processed using acid- free and elemental chlorine- free practices. Furthermore, the publisher ensures that the text paper and cover board used have met acceptable environmental accreditation standards. Typeset by Refi neCatch Limited, Bungay, Suffolk Printed and bound in the UK by the MPG Books Group © Woodhead Publishing Limited, 2013 Contents Contributor contact details ix Woodhead Publishing Series in Electronic and Optical Materials xiii Part I MEMS for automotive applications 1 1 MEMS for passenger safety in automotive vehicles 3 J. S WINGLER , Heriot-Watt University, UK 1.1 Introduction 3 1.2 Passenger safety systems 4 1.3 Accelerometers for crash sensing systems 8 1.4 Angular rate sensors for rollover detection systems 13 1.5 Strain gauges for occupant sensing systems 19 1.6 Future trends in safety sensing systems 23 1.7 Conclusion 25 1.8 References 26 2 MEMS sensors for automotive vehicle stability control applications 29 M. R EZE and M. O SAJDA , Freescale Halbleiter Deutschland GmbH, Germany 2.1 Introduction to vehicle stability control (VSC) 29 2.2 What is vehicle stability control? 30 2.3 MEMS accelerometers in electronic stability control (ESC) 35 2.4 MEMS angular rate sensors 39 2.5 Vehicle architecture challenges and sensor fusion 46 2.6 MEMS accelerometers used in active suspension 51 2.7 Conclusion 52 2.8 References 53 v © Woodhead Publishing Limited, 2013 vi Contents 3 MEMS for automotive tire pressure monitoring systems 54 M. L ÖHNDORF and T. LA NGE , Infi neon Technologies AG, Germany 3.1 Introduction 54 3.2 Tire pressure monitoring systems (TPMS) applications and solutions 55 3.3 MEMS-based pressure sensors and technologies 59 3.4 TPMS requirements 65 3.5 Power management 67 3.6 Future TPMS applications 74 3.7 Conclusion 76 3.8 References 76 4 MEMS pressure and fl ow sensors for automotive engine management and aerospace applications 78 D. S PARKS , Hanking Electronics Ltd, China 4.1 Sensors used in system and engine management 78 4.2 The MEMS design process 81 4.3 Pressure sensors 86 4.4 Flow sensors 89 4.5 Concentration, density and fuel quality sensors 95 4.6 Sensor signal conditioning 97 4.7 Packaging MEMS sensors for harsh environments 99 4.8 Conclusion and future trends 103 4.9 References 103 5 RF MEMS for automotive radar sensors 106 J. O BERHAMMER , N. S OMJIT , U. S HAH and Z. BA GHCHEHSARAEI , KTH Royal Institute of Technology, Sweden 5.1 Introduction 106 5.2 Radio-frequency (RF) MEMS components for automotive radar 110 5.3 Examples of RF MEMS-based automotive radar front-e nd technology 121 5.4 Unconventional MEMS radar beam steering technologies 126 5.5 Conclusion 133 5.6 References 134 6 MEMS for passenger comfort in vehicles 137 S. J. LEE, San Jose State University, USA 6.1 Introduction 137 6.2 Seating 140 6.3 Climate control 142 6.4 Visual comfort 144 © Woodhead Publishing Limited, 2013 Contents vii 6.5 Auditory comfort 145 6.6 Conclusion and future trends 146 6.7 References 146 Part II MEMS for aerospace applications 151 7 MEMS devices for active drag reduction in aerospace applications 153 J. F. M ORRISON , Imperial College, London UK 7.1 Introduction 153 7.2 Surface sensors 160 7.3 Actuators 166 7.4 Conclusion and future trends 172 7.5 Acknowledgements 173 7.6 References 173 8 MEMS inertial navigation systems for aircraft 177 Y. D ONG , Colibrys SA, Switzerland 8.1 Introduction 177 8.2 Microfabrication 189 8.3 Integrated inertial navigation systems (INS) with global positioning system (GPS) 207 8.4 Conclusion and future trends 216 8.5 References 217 9 MEMS for structural health monitoring in aircraft 220 M. G IGLIO , A. M ANES and C. S BARUFATTI , Politecnico di Milano, Italy 9.1 Introduction 220 9.2 State- of-the- art structural health monitoring (SHM) for aerospace structures 223 9.3 MEMS devices for embedded SHM 228 9.4 Conclusion and future trends 240 9.5 References 242 10 MEMS for harsh environment sensors in aerospace applications: selected case studies 245 N. TI LIAKOS , Alliant Techsystems Operations, LLC, USA 10.1 Micro-electromechanical systems (MEMS) 245 10.2 Examples of MEMS harsh environment sensors in aerospace applications 251 10.3 Conclusion and future trends 277 10.4 Sources of further information 279 10.5 References 280 © Woodhead Publishing Limited, 2013 viii Contents 11 MEMS thrusters for nano- and pico-s atellites 283 P. L OZANO , Massachusetts Institute of Technology, USA 11.1 Introduction 283 11.2 Propulsion requirements 285 11.3 Propulsion technologies 287 11.4 Miniaturizing propulsion systems 293 11.5 MEMS thrusters 298 11.6 Design considerations of MEMS thrusters 299 11.7 Future trends 308 11.8 References 309 12 MEMS enabling space exploration and exploitation 311 R. O SIANDER and A. DA RRIN , The Johns Hopkins University Applied Physics Laboratory, USA 12.1 Introduction 311 12.2 Future trends in spacecraft – small satellites 312 12.3 MEMS in spacecraft subsystems 313 12.4 MEMS in space science instrumentation 320 12.5 Reliability concerns in the space environment 325 12.6 Conclusion 328 12.7 References 329 Index 331 © Woodhead Publishing Limited, 2013 Contributor contact details (* = main contact) Editors Schatzbogen 7 81829 Munich Professor Michael Kraft* and Germany Professor Neil M. White School of Electronics and Computer E-mail: [email protected] Science Southampton University Southampton Chapter 3 SO17 1BJ Dr Markus Löhndorf* and Thomas UK Lange Business Line Sense and Control E-mail: [email protected]; nmw@ Infi neon Technologies AG ecs.soton.ac.uk 81726 Munich Germany Chapter 1 Dr Jonathan Swingler E-mail: markus.loehndorf@infi neon.com School of Engineering and Physical Sciences Chapter 4 Heriot-Watt University Edinburgh Dr Douglas Sparks EH14 4AS Executive Vice President UK Hanking Electronics Ltd 227 Qingnian Ave. E-mail: [email protected] Shenyang Liaoning Chapter 2 110016 PR China Matthieu Reze* and Marc Osajda Freescale Halbleiter Deutschland E-mail: [email protected] GmbH ix © Woodhead Publishing Limited, 2013

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