Mechanical Engineers' Handbook, Volume 2: Design, Instrumentation, and Controls

1010 Pages·2015·11.43 MB·English

by  Myer Kutz

Mechanical Engineers’ Handbook

Mechanical Engineers’Handbook
Fourth Edition
Design, Instrumentation,
and Controls
Edited by
Myer Kutz
Coverimage:©denisovd/Thinkstock
Coverdesign:Wiley
Thisbookisprintedonacid-freepaper.
Copyright©2014byJohnWiley&Sons,Inc.Allrightsreserved
PublishedbyJohnWiley&Sons,Inc.,Hoboken,NewJersey
PublishedsimultaneouslyinCanada
Nopartofthispublicationmaybereproduced,storedinaretrievalsystem,ortransmittedinanyformor
byanymeans,electronic,mechanical,photocopying,recording,scanning,orotherwise,exceptas
permittedunderSection107or108ofthe1976UnitedStatesCopyrightAct,withouteithertheprior
writtenpermissionofthePublisher,orauthorizationthroughpaymentoftheappropriateper-copyfeeto
theCopyrightClearanceCenter,222RosewoodDrive,Danvers,MA01923,(978)750–8400,fax(978)
646–8600,oronthewebatwww.copyright.com.RequeststothePublisherforpermissionshouldbe
addressedtothePermissionsDepartment,JohnWiley&Sons,Inc.,111RiverStreet,Hoboken,NJ07030,
(201)748–6011,fax[phone],oronlineatwww.wiley.com/go/permissions.
LimitofLiability/DisclaimerofWarranty:Whilethepublisherandauthorhaveusedtheirbesteffortsin
preparingthisbook,theymakenorepresentationsorwarrantieswiththerespecttotheaccuracyor
completenessofthecontentsofthisbookandspecificallydisclaimanyimpliedwarrantiesof
merchantabilityorfitnessforaparticularpurpose.Nowarrantymaybecreatedorextendedbysales
representativesorwrittensalesmaterials.Theadviceandstrategiescontainedhereinmaynotbesuitable
foryoursituation.Youshouldconsultwithaprofessionalwhereappropriate.Neitherthepublishernorthe
authorshallbeliablefordamagesarisingherefrom.
Forgeneralinformationaboutourotherproductsandservices,pleasecontactourCustomerCare
DepartmentwithintheUnitedStatesat(800)762–2974,outsidetheUnitedStatesat(317)572–3993or
fax[phone].
Wileypublishesinavarietyofprintandelectronicformatsandbyprint-on-demand.Somematerial
includedwithstandardprintversionsofthisbookmaynotbeincludedine-booksorinprint-on-demand.
IfthisbookreferstomediasuchasaCDorDVDthatisnotincludedintheversionyoupurchased,you
maydownloadthismaterialathttp://booksupport.wiley.com.FormoreinformationaboutWileyproducts,
visitwww.wiley.com.
LibraryofCongressCataloging-in-PublicationData:
Mechanicalengineershandbook:design,instrumentation,andcontrols/editedbyMyerKutz.–
Fourthedition.
1onlineresource.
Includesindex.
DescriptionbasedonprintversionrecordandCIPdataprovidedbypublisher;resourcenotviewed.
ISBN978-1-118-93080-9(ePub)–ISBN978-1-118-93083-0(AdobePDF)–ISBN978-1-118-11899-3
(4-volumeset)–ISBN978-1-118-11283-0(cloth:volume2:acid-freepaper)1.Mechanical
engineering–Handbooks,manuals,etc.I.Kutz,Myer,editorofcompilation.
TJ151
621–dc23 2014005952
PrintedintheUnitedStatesofAmerica
10 9 8 7 6 5 4 3 2 1
To Arlene, Bill, Merrilyn, and Jayden

Contents
Preface ix
VisionfortheFourthEdition xi
Contributors xiii
PART1 DESIGN 1
1. Computer-AidedDesign 3
EmoryW.ZimmersJr.,CharalambosA.Marangos,SekarSundararajan,
andTechnicalStaff
2. ProductDesignforManufacturingandAssembly 55
GordonLewis
3. Design-for-EnvironmentProcessesandTools 75
DanielP.Fitzgerald,ThorntonH.Gogoll,LindaC.Schmidt,JeffreyW.Herrmann,
andPeterA.Sandborn
4. DesignOptimization:AnOverview 97
A.RaviRavindranandG.V.Reklaitis
5. TotalQualityManagementinMechanicalSystemDesign 125
B.S.Dhillon
6. ReliabilityintheMechanicalDesignProcess 149
B.S.Dhillon
7. ProductDesignandManufacturingProcessesforSustainability 177
I.S.Jawahir,P.C.Wanigarathne,andX.Wang
8. Life-CycleDesign 207
AbigailClarkeandJohnK.Gershenson
9. DesignforMaintainability 249
O.GeoffreyOkogbaaandWilkistarOtieno
10. DesignforRemanufacturingProcesses 301
BertBras
11. DesignforManufactureandAssemblywithPlastics 329
JamesA.Harvey
12. DesignforSixSigma:AMandateforCompetitiveness 341
JamesE.McMunigalandH.BarryBebb
13. EngineeringApplicationsofVirtualReality 371
WenjuanZhu,XiaoboPeng,andMingC.Leu
14. PhysicalErgonomics 417
MauryA.NussbaumandJaapH.vanDieën
vii
viii Contents
PART2 INSTRUMENTATION,SYSTEMS,CONTROLS,
ANDMEMS 437
15. ElectricCircuits 439
AlbertJ.Rosa
16. Measurements 565
E.L.HixsonandE.A.Ripperger
17. SignalProcessing 579
JohnTurnbull
18. DataAcquisitionandDisplaySystems 597
PhilipC.Milliman
19. SystemsEngineering:Analysis,Design,andInformationProcessingforAnalysis
andDesign 625
AndrewP.Sage
20. MathematicalModelsofDynamicPhysicalSystems 667
K.PrestonWhiteJr.
21. BasicControlSystemsDesign 747
WilliamJ.PalmIII
22. General-PurposeControlDevices 805
JamesH.Christensen,RobertJ.Kretschmann,SujeetChand,andKazuhikoYokoyama
23. NeuralNetworksinFeedbackControlSystems 843
K.G.Vamvoudakis,F.L.Lewis,andShuzhiSamGe
24. Mechatronics 895
ShaneFarritorandJeffHawks
25. IntroductiontoMicroelectromechanicalSystems(MEMS):
DesignandApplication 943
M.E.Zaghloul
Index 955