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Mechanical Engineers’ Handbook Mechanical Engineers’ Handbook Fourth Edition Manufacturing and Management Edited by Myer Kutz Coverimage:©denisovd/Thinkstock Coverdesign:Wiley Thisbookisprintedonacid-freepaper. Copyright©2015 PublishedbyJohnWiley&Sons,Inc.,Hoboken,NewJersey PublishedsimultaneouslyinCanada Nopartofthispublicationmaybereproduced,storedinaretrievalsystem,ortransmittedinanyformor byanymeans,electronic,mechanical,photocopying,recording,scanning,orotherwise,exceptas permittedunderSection107or108ofthe1976UnitedStatesCopyrightAct,withouteithertheprior writtenpermissionofthePublisher,orauthorizationthroughpaymentoftheappropriateper-copyfeeto theCopyrightClearanceCenter,222RosewoodDrive,Danvers,MA01923,(978)750–8400,fax(978) 646–8600,oronthewebatwww.copyright.com.RequeststothePublisherforpermissionshouldbe addressedtothePermissionsDepartment,JohnWiley&Sons,Inc.,111RiverStreet,Hoboken,NJ07030, (201)748–6011,fax(201)748–6008,oronlineatwww.wiley.com/go/permissions. LimitofLiability/DisclaimerofWarranty:Whilethepublisherandauthorhaveusedtheirbesteffortsin preparingthisbook,theymakenorepresentationsorwarrantieswiththerespecttotheaccuracyor completenessofthecontentsofthisbookandspecificallydisclaimanyimpliedwarrantiesof merchantabilityorfitnessforaparticularpurpose.Nowarrantymaybecreatedorextendedbysales representativesorwrittensalesmaterials.Theadviceandstrategiescontainedhereinmaynotbesuitable foryoursituation.Youshouldconsultwithaprofessionalwhereappropriate.Neitherthepublishernorthe authorshallbeliablefordamagesarisingherefrom. Forgeneralinformationaboutourotherproductsandservices,pleasecontactourCustomerCare DepartmentwithintheUnitedStatesat(800)762–2974,outsidetheUnitedStatesat(317)572–3993or fax(317)572–4002. Wileypublishesinavarietyofprintandelectronicformatsandbyprint-on-demand.Somematerial includedwithstandardprintversionsofthisbookmaynotbeincludedine-booksorinprint-on-demand. IfthisbookreferstomediasuchasaCDorDVDthatisnotincludedintheversionyoupurchased,you maydownloadthismaterialathttp://booksupport.wiley.com.FormoreinformationaboutWileyproducts, visitwww.wiley.com. LibraryofCongressCataloging-in-PublicationData Mechanicalengineershandbook:manufacturingandmanagement/editedbyMyerKutz.–Fourth edition. 1onlineresource. Includesindex. DescriptionbasedonprintversionrecordandCIPdataprovidedbypublisher;resourcenotviewed. ISBN978-1-118-93082-3(ePub)–ISBN978-1-118-93081-6(AdobePDF)– ISBN978-1-118-11899-3(4-volumeset)–ISBN978-1-118-11284-7(cloth:volume3:acid-freepaper) 1.Mechanicalengineering–Handbooks,manuals,etc.I.Kutz,Myer,editorofcompilation. TJ151 621–dc23 2014005952 PrintedintheUnitedStatesofAmerica 10 9 8 7 6 5 4 3 2 1 To Alan and Nancy, now and forever Contents Preface ix VisionfortheFourthEdition xi Contributors xiii PART1 MANUFACTURING 1 1. Organization,Management,andImprovementofManufacturingSystems 3 KeithM.Gardiner 2. EnvironmentallyBenignManufacturing 29 WilliamE.Biles 3. ProductionPlanning 53 BhabaR.Sarker,DennisB.Webster,andThomasG.Ray 4. ProductionProcessesandEquipment 115 MagdE.Zohdi,WilliamE.Biles,andDennisB.Webster 5. ManufacturingSystemsEvaluation 183 WalterW.Olson 6. MetalForming,Shaping,andCasting 195 MagdE.ZohdiandWilliamE.Biles 7. CoatingsandSurfaceEngineering:PhysicalVaporDeposition 235 AllanMatthewsandSuzanneL.Rohde 8. MechanicalFasteners 255 MurrayJ.RoblinandUpdatedbyAnthonyLuscher 9. SealTechnology 283 BruceM.Steinetz 10. StatisticalQualityControl 325 MagdE.Zohdi 11. Computer-IntegratedManufacturing 339 WilliamE.BilesandMagdE.Zohdi 12. TRIZ 361 JamesE.McMunigal,StevenUngvari, MichaelSlocum,andRuthE.McMunigal 13. DataExchangeUsingSTEP 391 MartinHardwick 14. AchievingEnterpriseGoalswithNewProcessTechnology 397 SteveW.Tuszynski 15. NondestructiveInspection 441 RobertL.CraneandGilesDillingham 16. MaterialsHandlingSystemDesign 497 SundereshS.HeraguandBanuEkren vii viii Contents PART2 MANAGEMENT,FINANCE,QUALITY,LAW, ANDRESEARCH 513 17. IntelligentControlofMaterialHandlingSystems 515 KasperHallenborg 18. ManagingPeopleinEngineeringandTechnology 559 HansJ.Thamhain 19. EngineeringEconomy 581 KateD.Abel 20. EvaluatingandSelectingTechnology-BasedProjects 605 HansJ.Thamhain 21. LeanManagement 617 EricH.StappandCynthiaM.Sabelhaus 22. TotalQualityManagementforMechanicalEngineers 635 AlanKemerling 23. Registrations,Certifications,andAwards 667 CynthiaM.SabelhausandEricH.Stapp 24. SafetyEngineering 691 JackB.ReVelle 25. WhattheLawRequiresoftheEngineer 749 AlvinS.WeinsteinandMartinS.Chizek 26. Patents 773 DavidA.BurgeandBenjaminD.Burge 27. OnlineInformationResourcesforMechanicalEngineers 805 RobertN.Schwarzwalder,Jr. 28. SourcesofMechanicalEngineeringInformation 823 FritzDusoldandMyerKutz Index 831