Table Of Content

Journal of Materials Processing Technology Volume 140, Issues 1-3, 22 September 2003 www.elsevier.com/locate/jmatprotec Contents Mechanics of materials, I saw and participated: a reminiscence Y. Yamada Bulk forming An investigation on the hot extrusion process of magnesium alloy sheet S.-H. Hsiang, J.-L. Kuo Development of simulation code for calculating residual stress distribution in D-I cans produced by both-sided ironing process . . S. Kuriyama, Y. Yoshida, T. Takahashi, S. Kumagaya, T. Aoki, K. Miyauchi A backward extrusion analysis by the rigid—plastic integralless-meshless method Y.-M. Guo, K. Nakanishi Influence of the roughness geometry of tool surface and the flow stress of coated solid lubricants on tribo-conditions in cold forging H. Saiki, Y. Marumo Simulation of ultrasonic-vibration drawing using the finite element method (FEM) M. Hayashi, M. Jin, S. Thipprakmas, M. Murakawa, J.-C. Hung, Y.-C. Tsai, C.-H. Hung Three-dimensional bulk metal forming simulations under a PC cluster environment J.S. Cheon, S.Y. Kim, Y.T. Im Application of numerical simulation for wear analysis of warm forging die R.S. Lee, J.L. Jou The friction modeling of different tribological interfaces in extrusion process T.-C. Hsu, C.-C. Huang Influences of the geometrical conditions of die and workpiece on the barreling formation during forging—extrusion process S.Y. Lin, F.C. Lin Axial crush of hollow cylindrical structures with various polygonal cross-sections. Numerical simulation and experiment M. Yamashita, M. Gotoh, Y. Sawairi FE approach and experiments for an axisymmetric micro-yoke part forming using grain element and grain boundary element .. . T.W. Ku, B.S. Kang Hydraulic-pressure-enhanced cup-drawing processes—an appraisal S. Thiruvarudchelvan, F.W. Travis Surface characteristics of oxide scale in hot strip rolling W. Sun, A.K. Tieu, Z. Jiang, C. Lu, H. Zhu Study on constitutive relation of AISI 4140 steel subject to large strain at elevated temperatures S.I. Kim, Y. Lee, S.M. Byon The publisher encourages the submission of articles in electronic form thus saving time and avoiding rekeying errors. A leaflet describing our requirements is available from the publisher upon request. CO NTE NTS This journal is part of ContentsDirect, the free alerting service which sends tables of contents by e-mail for Elsevier books and journals. You can register for ContentsDirect online at: @ http://contentsdirect.elsevier.com Elsevier B.V. Viil Contents CAD/CAM/CAE Neural network approach to recognize the grid patterns in experimental mechanics ....... 2... 0... eee eee eee eee 90 J.P. Wang, Y.C. Chueh Constructing an intelligent conceptual design system using genetic algorithm .... 1... 6... eee eee 95 J.-J. Lin Development of a CAD/CAE/CAM system for a robot manipulator... 2... 6. ce eee 100 H.S. Lee, S.L. Chang An adaptive slicing approach to modelling cloud data for rapid prototyping ..... 2.6... 2. eee ee ee ee 105 Y.F. Zhang, Y.S. Wong, H.T. Loh, Y.F. Wu Gate location design in injection molding of an automobile junction box with integral hinges....................0005. 110 H.S. Kim, J.S. Son, Y.T. Im Development of a remote quick CAE system on sculptured metal extrusion die surface ......20..0.0. .ee .ee .eee. ee e 116 Y.-C. Kao OS Pee ee eee ey te eee eee ee eee ee ee eee ee eee ee 123 H.T. Zhu, Z.Y. Jiang, A.K. Tieu, G.D. Wang Three-dimensional finite element mesh generation from measured data of a stamping die.........0..... 0.0 .00.00.00 8 129 C.-E. Tsai, F.-K. Chen Composites and Polymeric materials processing A new approach of online waste removal process for laminated object manufacturing (LOM)....................-.04. 136 Y.S. Liao, L.C. Chiu, YY. Chiu Surface characterization in ultra-precision machining of Al/SiC metal matrix composites using data dependent systems analysis. 141 C.F. Cheung, K.C. Chan, W.B. Lee Fuzzy regression approach to modelling transfer moulding for microchip encapsulation ............. 0.000.000 002 eee 147 K.W. Ip, C.K. Kwong, Y.W. Wong A study on the grindability of multidirectional carbon fibre-reinforced plastics ... 2... 2... 0... oe eee 152 N.S. Hu, L.C. Zhang Effect of crease depth and crease deviation on folding deformation characteristics of coated paperboard.................. 157 S. Nagasawa, Y. Fukuzawa, T. Yamaguchi, S. Tsukatani, I. Katayama AR na 163 M. Kiuchi, J. Yanagimoto, S. Sugiyama Numerical and experimental study on the gravitation and surface tension effects on flow injection in center-gated disks ...... 167 CT. La Preventing non-uniform shrinkage in open-die hot embossing of PMMA microstructures ............. 0.000.000 0 ee eee C.-R. Lin, R.-H. Chen, C. Hung Automatic fabrication for bridged laminated object manufacturing (LOM) process. .....0..000.000. ee. eee. ee.e e ee 179 Y.Y. Chiu, Y.S. Liao, C.C. Hou Evaluation of effective material properties of composite materials using special FEM..............2..0.20.00. 0.0.00 5 185 C. Yang, H. Huh, T.H. Hahn Increased accuracy by using dynamic finite element method in the constrain-surface stereolithography system ............. 19] Y.-M. Huang, J.-Y. Jeng, C.-P. Jiang The impact characteristics of Ti-6Al4V plates hardfacing by laser alloying NiAl + ZrO) powder...................... 197 C.-K. Sha, J.-C. Lin, H.-L. Tsai Material-removal processes The technology combined electrochemical mechanical polishing ... . . 2... ce etree ween r eee ereeees 203 Y.-L. Chen, S.-M. Zhu, S.-J. Lee, J.C. Wang The effects of electropolishing (EP) process parameters on corrosion resistance of 316L stainless steel .................. 206 S.-J. Lee, J.-J. Lai An NC tool path translator for virtual machining of precision optical products .......0..0.. ..e.e0e. 0ee e 211 W.B. Lee, D. Gao, C.F. Cheung, J.G. Li Ultra precision grinding of spherical convex surfaces on combination brittle materials using resin and metal bond cup wheels . . 217 W.K. Chen, H. Huang An assessment of the applicability of cold air and oil mist in surface grinding... .. 6... 0.0.00. eee eee 224 T. Nguyen, L.C. Zhang Contents Evaluation of cutter orientations in high-speed ball end milling of cantilever-shaped thin plate ........................ 231 C.M. Lee, S.W. Kim, K.H. Choi, D.W. Lee Ee ee ea eS ae ee ee ee ae ee oe ee ee err eer a 237 S.-L. Ko, J.-E. Chang, G.-E. Yang Probability of precision micro-machining of insulating SizN4 ceramics by EDM ....... 2.2.0eee. e0.e.e. 245 A. Muttamara, Y. Fukuzawa, N. Mohri, T. Tani Freeform surface finish of plastic injection mold by using ball-burnishing process....... 0.2.20... 0.00002. 248 F-J. Shiou, C.-H. Chen Optimization of electrochemical polishing of stainless steel by grey relational analysis............... 0.000.000 000005 255 P.S. Kao, H. Hocheng A closed form solution for laser drilling of silicon nitride and alumina ceramics ..... 2.2.2... 00.0.0 e eee ee ee eens 260 C.Y. Ho, J.K. Lu A material removal analysis of electrochemical machining using flat-end cathode ............. 0.0.0.0... ee eee 264 H. Hocheng, Y.H. Sun, S.C. Lin, P.S. Kao Study on wear mechanisms in drilling of Inconel 715 superailoy ... 6. kceee cec e cers seer ees 269 Y.C. Chen, Y.S. Liao Study of electrical discharge machining technology for slicing silicon ingots... .. 2.2.0... eee eee eee 274 W.Y. Peng, Y.S. Liao The polishing mechanism of electrochemical mechanical polishing technology ......0.... .0c .ee.e e.ee .eee. ee e 280 S.-J. Lee, Y.-M. Lee, M.-F. Du Experimental investigation into electrochemical micromachining (EMM) process... ... 2... 0.0.0.0 0c ee eee eee eee eee 287 B. Bhattacharyya, J. Munda A mesoplasticitiy analysis of cutting friction in ultra-precision machining. ....2.0..6 e.e.e. .e.e e ee 292 W.B. Lee, C.F. Cheung, S. To The surface characteristics of P/M high-speed steel (ASP 23) multi-cut with wire electrical discharge machine (WEDM)..... . 298 C.A. Huang, C.C. Hsu, H.H. Kuo Investigation of micro-EDM material removal characteristics using single RC-pulse discharges .................0..0004 303 Y.S. Wong, M. Rahman, H.S. Lim, H. Han, N. Ravi Cutting performance of diamond tools during ultra-precision turning of electroless-nickel plated die materials A. Pramanik, K.S. Neo, M. Rahman, X.P. Li, M. Sawa, Y. Maeda Development and characterisation of direct laser sintering Cu-based metal powder...... 2.2.0... 0.002 e ee eee eee 314 H.H. Zhu, L. Lu, J.Y.H. Fuh A study on the machining of high-aspect ratio micro-structures using micro-EDM.20..0.... .0 0. ee.e .eee. ee. ee.e ee 318 H.S. Lim, Y.S. Wong, M. Rahman, M.K. Edwin Lee Performance evaluation of pure CEN tools for machining of steel... 6 ew eee ween eater ees 326 K.S. Neo, M. Rahman, X.P. Li, H.-H. Khoo, M. Sawa, Y. Maeda Fabrication of micro-clectrades by muli-EDM gprinding process... 2. cee twee sce ce usne mer eneees 332 F.-T. Weng, R.F. Shyu, C.-S. Hsu Comprehensive analysis of delamination in drilling of composite materials with various drill bits ...................... 335 H. Hocheng, C.C. Tsao The investigation on the prediction of tool wear and the determination of optimum cutting conditions in machining I ee Ree a eee ne era cee oy ad UN ag Seale a hie- e ay fuk 4 ab Wik SAE ee we ws 340 W.-T. Chien, C.-S. Tsai Orientation changes of aluminium single crystals in ultra-precision diamond turning ......00.0.. ...ee. e ee 346 S. To, W.B. Lee, C.F. Cheung Chetacteriatice Of ied apeed micto-culting Of tamesion CADIS... cccete e e wesw eure ne 352 K. Liu, X.P. Li, M. Rahman Nano-precision measurement of diamond tool edge radius for wafer fabrication. .... 2.0... 0. ee ee ee 358 X.P. Li, M. Rahman, K. Liu, K.S. Neo, C.C. Chan Studies on electric-discharge machining of non-contact seal face grooves ... 1.2... 0... . eeeee e e eee 363 S.L. Chen, Q.C. Hsu Direct laser sintering of a copper-based alloy for creating three-dimensional metal parts... .......0.0.000. e.e e.e e ee 368 Y. Tang, H.T. Loh, Y.S. Wong, J.Y.H. Fuh, L. Lu, X. Wang Contents Mechano-chemical polishing of silicon wafers C.-C.A. Chen, L.-S. Shu, S.-R. Lee Nano-materials processing Microformability of optical glasses for precision molding Y. Saotome, K. Imai, N. Sawanobori Mechanical properties study and design of a suspension system by considering tension force B.-Y. Moon, K. Showa, S.-W. Chung Precision casting The effect of casting temperature on the properties of squeeze cast aluminium and zinc alloys L.J. Yang Powder forming Rapid debinding of 316L stainless steel injection moulded component M.A. Omar, R. Ibrahim, M.I. Sidik, M. Mustapha, M. Mohamad Densification modelling for nanocrystalline metallic powders H.S. Kim Production of long rods by sequential extrusion of wood powders T. Miki, N. Takakura, T. lizuka, K. Yamaguchi, K. Kanayama Porous AIN ceramic substrates by reaction sintering F.Y.C. Boey, A.I.Y. Tok Spark plasma sintering and in vitro study of ultra-fine HA and ZrO,—-HA powders R. Kumar, P. Cheang, K.A. Khor Sheet metal forming Study on superplastic blow-forming in a rectangular closed-die Y.M. Hwang, H.S. Lay An elasto-plastic finite-element analysis of sheet metal camber process Y.-M. Huang, T.-C. Chen Analysis of plastic bending of adhesive-bonded sheet metals taking account of viscoplasticity of adhesive M. Takiguchi, F. Yoshida Fundamental studies on the incremental sheet metal forming technique J.-J. Park, Y.-H. Kim Design of rolling pass schedules to improve grain-size uniformity in thickness J.-J. Park, S.-J. Lee Evaluation of wear mechanisms of Y-TZP and tungsten carbide punches M.H. Myint, J.Y.H. Fuh, Y.S. Wong, L. Lu, Z.D. Chen, C.M. Choy Modified looping technique for remeshing of forming simulations with free surface folding I.H. Son, Y.W. Han, H.S. Kim, Y.T. Im Analytical model for prediction of deformed shape in three-roll rolling process J.H. Min, H.C. Kwon, Y. Lee, J.S. Woo, Y.T. Im Prediction of spread, pressure distribution and roll force in ring rolling process using rigid—plastic finite element method Y. Yea, Y. Ko, N. Kim, J. Lee Determination of forming limit of a structural aluminum tube in rubber pad bending J.W. Lee, H.C. Kwon, M.H. Rhee, Y.T. Im Effects of temperature on yield locus for 5083 aluminum alloy sheet T. Naka, Y. Nakayama, T. Uemori, R. Hino, F. Yoshida Rotary straightening of curved shape near both ends of seamless pipe K. Kawai, Y. Tatsuki, H. Kudo Development of an applied roll forming pass design expert system based on the shape element idea X. Shen, J. Liu, X. Wang, C.-C. Huang Experiment investigation of deep-drawing sheet texture evolution Y. Liu, J. Sun, L. Zhou, Y. Tu, F. Xing, Y. Guo, Q. Tong Contents FEM analysis of contact mechanism in press-forming of lubricant pre-coated steel sheet Z. Wang, T. Nakamura, K. Dohda, T. Obika Optimization of loading conditions for tube hydroforming K.-J. Fann, P.-Y. Hsiao Simulation of solidification of lubricant in metal forming T. Sawada, T. Ohta An analysis of the eccentric nosing process of metal tubes C.-T. Kwan Effect of rolling parameters on cold rolling of thin strip during work roll edge contact Z.Y. Jiang, H.T. Zhu, A.K. Tieu Finite element simulation of cold rolling of thin strip Z.Y. Jiang, A.K. Tieu, X.M. Zhang, C. Lu, W.H. Sun Lubricity of volatile lubricants in sheet metal rolling Z. Wang, K. Dohda, Y.-H. Jeong A comparative estimation of the forming load in the deep drawing process F. Fereshteh-Saniee, M.H. Montazeran Modeling and optimization of threading process for shape control in tandem cold rolling D.D. Wang, A.K. Tieu, C. Lu, G. D’ Alessio, W.Y.D. Yuen Modeling of the inlet zone in the mixed lubrication situation of cold strip rolling C. Lu, A. Kiet Tieu, Z. Jiang Study of ductile fracture and preform design of upsetting process using adaptive network fuzzy inference system Y.-H. Lu, F-H. Yeh, C.-L. Li, M.-T. Wu, C.-H. Liu Finite element analysis of strain conditions after equal channel angular extrusion Y.-L. Yang, S. Lee Grain refining of magnesium alloy AZ31 by rolling T.-C. Chang, J.-Y. Wang, C.-M. O, S. Lee Hole and lead plug effect on fiber reinforced elastomeric isolator for seismic isolation B.-S. Kang, G.-J. Kang, B.-Y. Moon Investigation on comparisons between two analytical models of sandwich sheet rolling bonded before rolling M.N. Huang, G.Y. Tzou, S.W. Syu Two analytical models of double-layer clad sheet compression forming based on the upper bound and the slab methods H.-H. Hsu, G.-Y. Tzou A vertical-type twin roll caster for aluminum alloy strips T. Haga, K. Takahashi, M. Ikawa, H. Watari Efficiency enhancement in sheet metal forming analysis with a mesh regularization method J.H. Yoon, H. Huh Analytical modified model of the cold bond rolling of unbounded double-layers sheet considering hybrid friction G.-Y. Tzou, M.-N. Huang N. Hatanaka, K. Yamaguchi, N. Takakura, T. lizuka Comparison of asperity flattening under different wavelength models for sheet metal forming B. Ma, A.K. Tieu, C. Lu, Z.Y. Jiang Semi-conductors materials processing Deformation and material removal rate in polishing silicon wafers I. Zarudi, B.S. Han Finite element modeling for chemical mechanical polishing process under different back pressures Y.-Y. Lin, S.-P. Lo The application of the moment equilibrium model to the offset of pressure center of trimming progressive die in IC packaging machine Z.-C. Lin, C.-C. Chen Synthesis of Ti(C, N, O) coatings by unbalanced magnetron sputtering J.H. Hsieh, C. Li, W. Wu, A.L.K. Tan Contents Others Low-cost infrared sensing system for monitoring the welding process in the presence of plate inclination angle H. Fan, N.K. Ravala, H.C. Wikle III, B.A. Chin Sensitivity analysis for process parameters influencing weld quality in robotic GMA welding process LS. Kim, Y.J. Jeong, IJ. Son, IJ. Kim, J-Y. Kim, I.K. Kim, P.K.D.V. Yaragada The effects of various ceramic—metal on wear performance of clad layer S.W. Wang, Y.C. Lin, Y.Y. Tsai Investigation of PVD coating on corrosion resistance of metallic bipolar plates in PEM fuel cell S.-J. Lee, C.-H. Huang, Y.-P. Chen Microstructural characteristics on the surface and subsurface of semimetallic automotive friction materials during braking process R.J. Talib, A. Muchtar, C.H. Azhari Applying liquid film protection method to solid-state bonding process of AA7075 aluminum alloys Y.-E. Wu, Y.-L. Lo Computational model of a Shinkansen train running on the railway structure and the industrial applications M. Tanabe, H. Wakui, N. Matsumoto, H. Okuda, M. Sogabe, S. Komiya A study on machinability of Al/SiC-MMC A. Manna, B. Bhattacharayya Author Index Subject Index