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IS 2212: Code of practice for brickworks PDF

30 Pages·1991·2.7 MB·English
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इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 2212 (1991): Code of practice for brickworks [CED 13: Building Construction Practices including Painting, Varnishing and Allied Finishing] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 2212 : 1991 Indian Stan&d BRICK WORKS-CODE OF PRACTICE ( First Revision ) First ReprintO CI’OBER 1998 UDC 693-22006-76 Q BIS 1991 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARO NEW DELHI lMNlO2 rkotco 1991 Building Construction Practices Sectional Committee, CED 13 FOREWORD This Indian Standard ( First Revision ) was adopted by the Bureau of Indian Standards, after the draft finalized by the Building Construction Practices Sectional Committee had been approved by the Civil Engineering Division Council. This standard was first published in 1962. In this revision types of bricks mentioned in the Table 1 have been modified to bring it in line with IS 1077 : 1991 ‘Common burnt clay building bricks (jiiiir revision )‘. Further the materials to be used for mortar have been modified on the basis of IS 2250 : 1981 ‘Code of practice for preparation and use of masonry mortwa ( jirst rmision )‘. Figures showing a typical arrangement of cut-brick in a corner has been modified to show the normal practice adopted by Central Public Works Department and other organizations. The provisions of this standard do not limit its application to cases where only modular bricks are used; on the other hand, they can be applied with equal advantage to traditional bricks constructions as well as special size brick constructions. It is considered that this unified approach in the standard will be parti- cularly advantageous during the period of transition from traditional brick construction to modular brick construction resulting in significant saving in bricks, mortar and labour. it may be noted that the requirements bearing directly QII the dimensions of bricks have been so worded as to be applicable both to modular and traditional bricks. For example, when the requirements for thick- ness of wall is stated as ‘one brick’ this will mean 20 cm nominal thickness in case of modular brick and 9 ineh nominal thickness in the case of traditional brick of size 9 in x 44 in x 3 in. This standard is intended chiefly to cover the technical provision relating to brickwork and it does not cover all the necessary provisions of a co ntract, This standard is one of a series of Indian Standards codes of practice covering masonry. Other standards in the series cover stone masonry and concrete block masonry. For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2 : 1960 ‘Rules for rounding off numerical values ( revised )‘. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard. Indian Standard BRICK WORKS - CODE OF PRACTICE ( First Revision) 1 SCOPE Footings - A projecting course or courses formed at the base of a wall to spread the load. 1.1 This standard covers the construction of brick H6dV- A brick laid with its length across the masonry in general and the erection of brick wall. walls in particular. Ind6nting- The leaving of reccsscs into which 1.2 Only masonry with clay bricks is dealt with future work can be bonded. in this standard. Use of unburnt bricks ( kacMu Jamb - The part of the wall at the side of an bricks ) and use of mud mortar arc not’rpccifically opening. covered in thii standard. Joint - A junction of bricks. B6d Joint - Horizontal joint in brickwork or masonry. The Indian Standards listed in Anncz A are CrossJ oint - A joint other than a bed point nor- necessary adjucts to this zuuxhud. mal to the wall face. 3 TERMINOLOGY Jointing - The operation of finishing joints as the masonry work proceeds ( s6# ah 6.5.2 ). 3iO For the purpose of this code, the following JKominal Thicktuss of a Wall - Thir ia the thickness definitions shall apply. of wall that is stated in the cztimatcs for calcula- tion of quantities. It iz a gCCtitiOd dimension, 3.1 General which is neither the actual thicknas of wall cz- eluding rurfacc finishes like pla&cr, rtndwing, ctc, Bsam Fiui?lg - The filJing of the gap between the nor necessarily the overall thickness including ceiling level and the wall bearing level excluding such iinishcs. The following example will illustrate portions occupied by beams, r&em, etc. this point: BOnd- The arrangement of the bricks in succcs- %&Jl Actual sive courses tie the brickwor k together both TtiknatJ Thieknus longitudinally and transversely; ,t h e arrangement For traditional brick is usually daigncd to ensure that no vertical joint of 9 in length ( with of one coume is ezactly over the one in the nezt allowance of f: in course above or below it, and there is the greatest for mortar joint ): possible amount of lap, One-brick wall 9 in 84 to 8f in coping O? w6Oth6TiUg - The cover appliof ed over or 1 i-brick wall 134 13 to 134 in the geometrical form given to a part erutcurts in to enable it to shed rain-water. P-brick wall 18 in 17) to 173 Corba - A cantilcvcr projecting from the face of in awailtoformabearing. For modular brick ( with allowance of 1 cm for Co&6 - Horizontal ornamental feature projcct- mortar joint ): ing from the face of a wall. One-brick wall 20 cm 19 cm COWS6 - A layer of bricks including bed mortar. Ii-brick wall 30 cm 29 cm 2-brick wall 4Ocm 39 cm ’ Damp-proof~ urs6 - A layer of impervious mate- rial laid or inserted in a structure to arrest the Parapet - A solid or pierced guard wall for flat permeation of dampness. terrace of a balcony ( or a bridge ) or a curb wall at the lower part of a pitched roof, which is cx- E&OT6666nC6~- A powdery encrustment of salts left posed to atmosphere on face, back and top. by evaporation. This may be visible on the aurfacc or may bc below surface. In the latter case, this is Prrpsnd - An alignment of cross joints whicn can termed as crypto-florescence. be checked with a plumb line. 1 IS 2212 I 199k Pointing - The operation of finishing joints subs+ quent to the completion of masonry .( see also 6.5.3 ). Pro& - A guide used for setting out brickwork accurately. Qu oin - An external corner in brickwork; the term may also denote the masonry unit based to form the quoin. Racking Back - Stepping of the unfinished end of the wall masonry. 1A Squint Rrvcal - The visible part of each side of a recess or opening of a wall. Slef&er Wall - A dwarf wall usually honeycombed to carry a plate or sleeper supporting a joisted floor. Squint - A brick of special shape used at an obligue quoin ( see Fig. 1A ), Stretcher - A brick laid with its length in the direction of wall. 1B Bevelled Closer Tuothing - Bricks left projecting in alternate courses to bond with future work. 3.2 Materials Bat - Any portion of a brick, cut or broken across its length usually known according to its fraction from the whole size, for example, l/2-bats, 3/4 bats, etc. Closet - Part of a brick either manufactured or cut from a whole brick and used to maintain bond. 1C King Closer Bevelled Closer - Illustrated in Fig. 1B. King Closer - Illustrated in Fig. 1C. Queen Closer - Illustrated in Fig. 1 D. Facing Bricks - Bricks which, being exposed to view as in the case of unplastered surfaces, are required to have pleasing appearance, sufficient resistance to penetrations by rain and greater durability than common bricks. Flashing - A sheet of impervious material fixed to a structure so as to cover an intersection or joint where water will otherwise leak through. 1D Queen Closer L - Length of modular brick W = Width of modular brick lemplet - A pattern of sheet metal used as aguide H = Height of modular brick for setting out specific section and shape, FIG. 1 DIFFBRJZNTTY PES OF PART-BRICKS 2 IS 2212 I 1991 ethjmeT ro Bad Block - A kcolb of enots or -noc hearths, flues and syenmihc ni the -kcirb crete deddeb no a llaw ot etubirtsid the erusserp work. morf a detartnecnoc .daol 4.2 llA noitamrofni as ni 4.1 llahs eb edam -liava 3.3 slooT and Accessories elba ot those who are elbisnopser for the yrnosam work. yrasseceN sgniward dna snoitcurtsni for 3.3.1 slooT deriuqer for kcirb yrnosam work, hcus gninnalp the work llahs eb .dehsinruf as bmulp ,enil ,selur thgiarts edges, ,slewort etc, 4.3 stnemegnarrA llahs osla eb edam for the are debircsed ni SI 1630 : 1984. proper egnahcxe of noitamrofni neewteb those 3.3.2 Scafolding and Staging degagne ni yrnosam work dna lla those whose work lliw affect or lliw eb affected. esehT are yraropmet emarf works ylnommoc of ,oobmab rebmit or ralubut ,leets/ gnivah ,slacitrev 5 SLAIRETAM slatnoziroh dna‘ lanogaid secarb deruces or dehsael together htiw ,slian ropes or other sepyt of -etsaf 5.1 Bricks ,sren hcus as .spmalc esehT are desu for -troppus gni spmar‘ dna gnikrow smroftalp morf hcihw the noitcurtsnoc work at rehgih slevel si deirrac .tuo 5.1.1 sselnU deificeps ,esiwrehto yalc-tnrub skcirb sgnidloffacS are of two ,sepyt ,yleman elgnis dna desu llahs mrofnoc ot SI 1077 : 1991. Heavy ytud kcirb as per SI 2180 : 1991 llahs eb desu nehw elbuod .gnidloffacs elgniS gnidloffacs stsisnoc of a row of slacitrev detcennoc ot sllaw yb slatnoziroh the gnidliub si detcejbus ot yrev yvaeh .gnidaol pus rted no dna deit ot the .erutcurts elbuoD sea ”Ft gnidlo stsisnoc of two rows of slacitrev deruces 5.2 Mortar8 or dehsael together htiw latnoziroh dna lanogaid ,sgnicarb gnimrof yllaitnesse a erutcurts -nepedni Mortars for yrnosam llahs eb prep&red ni -drocca tned of the .gnidliub tI ,yam ,revewoh eb osla ecna htiw SI 2250 : 1981. ehT stneidergni desu detcennoc $0 the erutcurts at tneinevnoc stniop ni ratrom llahs mrofnoc ot the stnemeriuqer -iceps for the sake of retteb .ytilibats deif ni 5.2.1 ot 5.2.6, 3.3.3 Storey Rods 5.2.1 Cement esehT are snettab of wood gninnur eno erom’ro tnemeC used for brick masonry shall conform to roolf sthgieh dna gnivah tnenamrep sgnikram IS 269 : 1976 or SI 455 : 1976 or SI 1489 : 1976 gnidnopserroc ot the noitacol of kcirb sesruoc at or SI 3466 : 1968 or SI 8041 : 1978 or SI 8043 : suoirav sthgieh dna of lla ,sgninepo ,sllis ,sletnil 1978. sedahs-nus dna ralimis serutaef gnirrucco ni the .sroolf 5.2.2 Lime 4 YRASSECEN NOITAMROFNI emiL desu for kcirb yrnosam llahs mrofnoc ot 4.1 roF tneiciffe ,gninnalp ngised dna noitucexe SI 712 : 1984. of the work, deliated noitamrofni htiw ragard ot the gniwollof llahs eb dehsinruf ot those -isnopser NOTE - Hydraulic and remi-hydraulic limes corres- elb for the :krow ponding to Claaa A. B and E of IS 712 : 1984 are ;onve&ntly availabie for use in masonry mortars, 4 tuoyaL snalp gniwohs the noitatneiro of the whereas fat limea, corresponding to Clau C and D will ;erutcurts require mixing of burnt clay poazolana and other pozzolanic material, Clalls C and D limer may also be 4 denoisnemiD sliated of the erutcurts htiw used with addition of cement and pozzolanic material. sliated of snoitces ( ot a ylbatius egral elacs Quick lime &all never,’ be 4 for, $vctural purpose. that si 02/l or 1 mc = 20 mc ), slevel of It mmt be slacked first. S :lacking at rite shall be done in accordance with IS 1635 1975. ,snoitadnuof dehsinif dnuorg ,slevel raelc roolf ot roolf sthgieh of ,smoor sezis of ,sgninepo etc. 5.2.3 Lime Potzolana h&ture 4 epyT dna ssalc of ,krowkcirb sepyt of dnob emiL analozzop erutxim desu for kcirb yrnosam dna lanif hsinif for the ;krowkcirb the sexim llahs mrofnoc ot SI 4098 : 1983. of ratrom ot eb ,desu ;cte lluf sliated.ezis of larutcetihcra ,serutaef sgnidluom dna other 5.2.4 Pozrolana laiceps work. 4 noitacoL dna other sliated of ,sgninepo 5.2.4.1 deniclaC yalc analozzop llahs mrofnoc ot chases, stndmdebme of service lines, such as SI :4431 1981. for water supply, ‘cirainage, electrical instal- latiods, etc; and location and details of 5.2.4.2 ylF ash llahs mrofnoc ot SI 3812 : 1981. 2 is 2212 I 1991 5.23 Pin8 Aggrega& d) 0th~ suitable There shall be made of metal 6Grce- rtructural steel conform- Sand rhall conform to IS 2116 : 1980. ment, such u ing to IS 226 : 1975 galvanized hoop 5.2.6 Water iron Water used for making masonry mortar8 shall be 6 DESIGN CONSIDBMTIONS clean and free from injurious quantities of delete- rious matcriah. Potable water ir generally conri- 6.1 Selection of Bricka dmd satirfactory for use in masonry mortar, For further requirements regarding limits of deletcriour 6.1-l For use in various situationa of brick. materiala permitkd in water, reference may be masonry, the brick shall be selected in accordance made to IS 456 : 1978. with Table 1. 6.13 When the requirementa for strength of 3.5 M~torhla for Damp-proof Couner masonry predominate in the particular rituation of use, the brickr shall be of such grade ( SM IS Materiala for damp roof cottr~s ahal1 be specified 1877 : 1991 aa ot give eht nquired strength for to conform to one o F the relevant Indian Stand- masonry an d shall be selected in accordance with ards or other rquirementr rtated below: their relevant provisions of IS 1905 : 1987. 4 Bituminour felts for Conforming to 6.2 &laction of Mortars waterproofing and IS 1322 : 1982 6.24 Mortars used for brick masonry shall con- dampproofiing form generally to IS 2256 : 1981. Bituminona com- Conforming to 6.2.2 The selection of mortar will alno be gover-, pound8 for water- IS 1580 : 1969 ned by the strength required for masonry and pmoting p*parer reference may be made in IS 1905 : 1987 for lc Mortar or concrete Conforrmxlgto knowing the suitability of combination of various types of mortars and grad- of bricks for different for UC in damp u.1.1 strengths required for the masonry. proof course 4 Stone rlab for 6.3 Types of Bonds aad Their Saltability daWT-%f zEhrn.h g to 6.3.1 The primary object of bond is to give 5.4 MUerial# #niha8lFrof dn8 gnirtbtaeW strength to ma,xnuy, but it may also be employed to create artistic effects when the brickwork ia cxpoaed to view. These shall be specified to c onform to one of the relevant Indian Standards stated below: The types of bonds generally in use, their charac- teristics and situations of USC are described in a) Lad Flashbg Conforming to IS 405 Table 2. : 7791 Part 2 ) and the 63.2 In brickwork the cross joints in any course L ‘cknerr shall be bct- ween 1.6 and 2 mm, shall not be nearer than a quarter of’ brick length from those in the course below or above it. b). Bihmimw Falts ~x&rming to IS 1322 : 6.3 Thicknesm of Joint 6.4.1 No bed joint shall be thicker than 12 mm. 5.5 dtoM tmo-dieR Further the thickness of the bed joints shall be tuch that four coursat and three joints taken con- Metal, reinforcement for use in brick masonry secutively shall measure aa follows: rhall be tpcciiied to conform to one of the rcle- a) In the case of Equal to four times the vant Indian Standarda stated below: traditional bricks actual thickness of the brick plus 3 cm a) Mild steel or Conforming to IS 432 medium elisnet (Part I&and 2):1982 b) In the case of Equal to 39 cm steel bars modular bricks conforming to b) Steel fabric or Conforming to IS 1566 : IS 1077 : 1991 hard-drawn steel 1982 wiri: 6.5 Finishing of Joints c) Expauded metal ~gm$orming to IS 412 : 6.5.1 The face jolts of brickwork may be finished by ‘jointing’ or by ‘pointing’. IS 2212I 1991 Tablo1 S&ctioaofBdldingEaickm ( ti’hnua6 .1.1 ) Clam 12’5 common bricka Briclu ,haR be free from (*1077:1991) minor defect8 ruch an chipa at the edge of cor- ners. Colour and texture may also be specified ifw, required 2. 8) Subiect to *em he8w IIe8-u~ duty ( u) IS 2190 : gnidol - - )b Requiring 8 high rub- do tance to W8wr penetm- tion .3 8) Plinths and foundations Cl- 12’5 orc;kur 7.5 below corn anon ( SCI d8m z. ps! IS 1077 : 1991 ) zEzlFan?E chance of continu81 wetting in foundation8 b) Plinth and foundatiam do The bricka shall be free behw from eilloretcence. They coune- m#$zEzz shall 81~0n ot have any ralt table at 8 hiih level content which will affect the mortar of the muonry, The bricks may preferably be the denest available with the minimum water 8korption 8) External walls, neither Clam 12’5 common kicks The b&L &all preferably The exposed joints shall be plutered nor rendered (su IS 1077 : 1991 ) be of uniform colour pointed with 8 dense water on the outer face tight mormr )b External waib iiniahed Cl a n 7’5 or better quality For ritu8tionr expooed to owna tebr-ottihg htf acpelaa rwteirt h o8r c1o0m77m :o n19 91b r)i cks ( su IS sTeavbelree S ) wonealyth eCr lass (1 2M’5T rendering common bricks shall be used u in4(8). Internal walk Clam 7’5 common bricks Clw S-5 common brick, ( SWI S 1077 : 1991’) alro may be connidered for UM, provided they ratisfy the mqulrementa for tire- ngth ( UI IS 1077 : 1991 ) For wallr which are liable to be frequently in contact with water ruch u in bath- rooms, only Clus 7.5 or better bricks shall be used .6 Free standing walls, p8r8- Cl- 12’5 common bricks A deme water-tight mortar pea (WI IS 1077: 1991) rhall be ured for the maso- nry. Parapet1 rhall prefer- ably be finished on all rider with 8 watertight plutCr 5

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