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IS 13630-10: Ceramic Tiles - Methods of test, Sampling and Basis of Acceptance, Part 10: Determination of frost resistance (see IS 13630 : Parts 1 to 15) PDF

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Preview IS 13630-10: Ceramic Tiles - Methods of test, Sampling and Basis of Acceptance, Part 10: Determination of frost resistance (see IS 13630 : Parts 1 to 15)

इंटरनेट मानक Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. “जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न’ 5 तरफ” Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru “The Right to Information, The Right to Live” “Step Out From the Old to the New” IS 13630-10 (2006): Ceramic Tiles - Methods of test, Sampling and Basis of Acceptance, Part 10: Determination of frost resistance (see IS 13630 : Parts 1 to 15) [CED 5: Flooring, Wall Finishing and Roofing] “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda ““IInnvveenntt aa NNeeww IInnddiiaa UUssiinngg KKnnoowwlleeddggee”” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता हहहहै””ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS13630 (Part10) : 2006 - ( ) Indian Standard CERAMIC TILES — METHODS OF TEST, SAMPLING AND BASIS FORACCEPTANCE ( First Revision) ICS91.100.23 © BIS 2006 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 August 2006 Price Group 2 Flooring,WallFinishingandRoofingSectionalCommittee,CEDS FOREWORD ThisIndianStandard(Parts 1to 15)(FirstRevision) wasadoptedbytheBureauofIndianStandards,afterthe draftfinalizedbytheFlooring,WallFinishingandRoofingSectionalCommitteehadbeenapprovedbytheCivil EngineeringDivisionCouncil. Thisstandardwasfirstpublishedinvariouspartsin1992-93. Thisisthefirstrevision;havingallpartscombined inonepublication, ofthestandardinwhichthefollowingmajorchangeshavebeenincorporated: a) Asperthedecisiontakeninthelastmeeting,therequirementsofallthepartshavebeenincludedinone volumeandtherevisedstandardhasbeenbroughtinlinewithISO10545 (variousparts). b) Therequirements fordeterminationofbulkdensityhavebeenaddedinPart2andafewchangeshave. beenmadeintherequirementsfordeterminationofwaterabsorption. c) AfewmodificationshavealsobeenmadeinPart3. d) RequirementsfordeterminationofbreakingstrengthhavealsobeenaddedinPart6. e) RequirementsfordeterminationofglazingresistancetestshavealsobeenmodifiedinPart9. t) Anewtestfordeterminationofimpactresistancebymeasurementofco-efficientofrestitutionhasbeen addedasPart14. g) IS13711:1993'Samplingandbasisforacceptance'hasbeenamalgamatedwithPart15ofthisstandard. Informulation ofthisstandardconsiderableassistancehavebeenderivedfromthefollowingstandards: ISO10545-1 : 1995 Ceramictiles- Part1:Samplingandbasisforacceptance ISO10545-2 : 1995 Ceramictiles- Part2 :Determinationofdimensionsandsurfacequality ISO10545-3 : 1995Ceramictiles- Part3 :Detenninationofwaterabsorption,apparentporosity,apparent relativedensityandbulkdensity ISO10545-4:2004Ceramictiles- Part4 :Determinationofmodulusofruptureandbreakingstrength ISO10545-5 : 1996Ceramictiles- Part5:Determinationofimpactresistancebymeasurementofcoefficient ofrestitution ISO10545-6: 1995Ceramictiles- Part6 :Determinationofresistancetodeepabrasionforunglazedtiles ISO10545-7 : 1996Ceramictiles- Part7 :Determinationofresistancetosurfaceabrasionforglazedtiles ISO10545-8 : 1994 Ceramictiles- Part8:Determinationoflinearthermalexpansion ISO10545-9:2004Ceramictiles- Part9 :Determinationofresistancetothermalshock ISO10545-10: 1995 Ceramictiles- Part10:Detenninationofmoistureexpansion ISO10545-11 : 1994 Ceramictiles- Part11:Determinationofcrazingresistanceforglazedtiles ISO10545·12: 1995Ceramictiles- Part12:Determinationofftostresistance ISO10545-13 : 1995 Ceramictiles- Part13:Determinationofchemicalresistance ISO10545-14: I99SCeramictiles- Part14:Determinationofresistancetostains ISO13006 : 1998Ceramictiles- Definitions,classification,characteristicsandmarking Forthepurposeofdecidingwhetheraparticularrequirementofthisstandardiscompliedwith,thefmalvalue, observed or calculated, expressing the result ofa test or analysis, shall berounded off in accordance withIS2.: 1960 'Rulesforroundingoffnumericalvalues(revised)'.Thenumberofsignificantplacesretainedin theroundedoffvalueshouldbethesameasthatofthespecifiedvalueinthisstandard. • IS 13630 (Part 10) :2006 Indian Standard CERAMIC TILES - METHODS OF TEST, SAMPLING AND BASIS FOR ACCEPTANCE PART 10 DETERMINATION OF FROST RESISTANCE ( First Revision) 1 SCOPE NOTE- Iftiles with defects such ascracks, crazing, holes, nipped edges and nipped comers have to be tested then the This standard (Part 10) covers a method oftest for defectsshallbemarkedwithapermanentstainpriortothetest evaluating the frost resistance of all ceramic tiles andthesedefectsshallbeexamined aftertesting. intendedforuseinconditionsoffrostinthepresence 4.2 Preparation ofwater. Drythe tiles inthe oven at 110± 5°C until constant 2 PRINCIPLE massisreached,that is,whenthedifferencebetween Afterimpregnationwithwatertilesarecycledbetween twosuccessiveweighingatintervalsof24hislessthan +15°and -15°C. All sides oftiles are exposed to 0.1percent.Recordthedrymassofeachtile(M). I freezingduring50freeze-thawcycles. S IMPREGNATIONWITHWATER 3 APPARATUS 5.1 ProgressiveWaterImpregnationbyCapillarity 3.1 DryingOven,capableofoperationat110±SoC. WhatevertheWaterAbsorption 3.2 Balance,weighingto0.1percentofthemassofa 5.1.1 Placethetilesverticallyinthecontainerwithno testspecimen. contactbetweenthemandnocontactwiththecontainer sothatonelonesideshallbestandingonthesupports. 3.3 Container, for impregnation by capillarity or immersionwithstablehorizontalsupports. 5.1.2 Addwatertothelevelofone-fifthoftheheightof thetiles.Addadditionalquantitiesofwateratsubsequent 3.4 Apparatus for impregnation with water after 24hintervalssothatafurtherone-fifthoftheheightshall evacuation by means of a vacuum pump capable of beimmersedeach24 hwiththefifthandfinaladdition loweringthan air pressure by40± 2.6 kPa ina tank ofwateraddsufficienttoimmersethetilesundera50mm containingtiles. headofwater.Afterthefifthdayallowthetilestoremain 3.5 Afreezercapableoffreezingatleasttentileshaving underwaterforafurtherperiodof2dayssothatthey a minimumtotal area of 0.25m2supportedin sucha shallbefullyimmersedfor3days. mannerthatthetilesshallbeseparated.Thefreezershall 5.1.3 Preparechamoisleatherbywettingandwringing be capable of reducingthe temperatureto-15± 3°C outbyhand.Placethechamoisleatheronaflatsurface in2 h, ifthe freezerisautomateditshallcomplywith andlightlydryeachsideofeachtileintum. Dabrelief thefreeze-thawcyclingconditions.Thetemperatureshall surfacewithchamoisleather. beasuniformaspossibleinthefreezeranditshallhave air circulation(measured intheemptyfreezer)witha 5.1.4 Weigheachtileimmediatelyafterthisprocedure. maximumairvelocityof4m/s, 5.J.5 Recordthewetmassofeachtile(M ). 2 3.6 Chamois Leather 5.2 Water Impreanation atAtmospheric Pressure 3.7 Demineralized water, if water hardness less forTileswithWaterAbsorptionS6Percent than 400 mg/l CaC0 (or equivalent hard 3+MgC03 5.2.1 Placethetilesverticallyinthecontainerwithno watersalts)at 15°to25°Cisnotavailable. contactbetweenthemandnocontactwiththecontainer sothatoneloneBideshallbestandingonthesupports. 4 TESTSPECIMENS Addwaterso as to completelyimmersethe tiles and 4.1 Sample allowtostandfor24 h. Aminimumareaof0.25m2andnotlessthan10whole 5.2.2 Lightlydry the surface ofeach tile with damp tilesshallbeused.Thetilesshallbefreefromdust. chamoisleatherusingprocedure given in5.1. Weigh 24 IS13630(part10):2006 eachtile.Repeatthisprocedureofnaturalimmersion M. drymassofeachtile,and ::& forfurtherperiodsof24heachuntilthechangeinmal M wet massofeachtile. betweentwosuccessiveweighingshallbelessthan0.1 2 =-: percentoftotalmass.Thereshanbeaminimumtime 6 PROCEDURE ofimme.~ionof3days. 6.1 Selecttheappropriateimpregnationmethod.The referencemethodtobeusedforarbitrationshallbethe 5.2.3 Recordthewetmassofeachtile(M). 2 method of progressive water impregnation by 5.3 Water Imp....n.tioD by EvaeuatloD for Til. capillarity. with WaterAbsorption>6Percent 6.2 Selectoneofthethickesttilesthatareundertest. 5.3.1 Placethetilesverticallyinthedryvacuumtank Itshallbeoneconsideredtohaverepressiveproperties withnocontactbetweenthemandnocontactwiththe ofthattestsample. Drilla3mmdiameterholefrom vacuum tank. Connect to the vacuum pump and the centre ofone edge to a maximum distance of evacuate to a pressure of 40 ± 2.6 kPa below 40 mmfromtheedgeofthetile. Insertthermocouple atmospheric pressure and maintain the pressure for orothersuitable measuringdevice andseal thehole 30min.bring the water into the tank containingthe withatinypieceofthermallyinsulatingmaterial(for tileswhilstmaintainingthispressureandcoverthetiles example,extended polystyrene). If it isnotpossible byat leastSOmmheadofwater.Thisoperationshall to drill a hole in this way,place a thermocoupleon take 30 min maintain the evacuation at the same thecenter ofeach faceofatile andadhereasecond pressure for a further 30 min and then restore tileoverthis. atmosphericpressure.Leavethe tilesunderwaterfor 6.3 Placeallthetilesundertestinthefreezerinsuch Ihbeforeremovingthem. waythatthere isair space betweeneachoneandair flowoverallsurfaces.Placethetilewiththermocouple 5.3.2 Lightlydry the surface ofeach tile withdamp inthe middleofthetestsamples.Thetemperatureof chamoisleatherusingtheproceduregivenin5.1. thethermocoupledefinesthetemperatureoftheentire 5.3.3 Recordthewetmassofeachtile. tileundertest.Onlyinthecaseofrepeatedtestswith 5.4 Calculation ofWaterContent similar test specimenscan this beomitted and then occasionalcheckshallbe madewitha thermocouple Thewatercontentexpressedasapercentage(bymass) ina tile. Whenthere isno temperaturereferencetile isdeterminedfrom: theairtemperatureshallbemeasured.Alltemperature ,) measurements shall be accurate to± O.5°C. Ideally We. = (M2-M x100 testingshallthenbeproceededbyautomatedfreeze M. thawcycling.Whetherautomatedornotthetemperature where timerelationshipshallbewithintherangedefinedin We, = watercontentbymass(percent), Fig.1. 3h4Omln 8h 18 r- I I I I I ·12 ·15 ·18 1h40mln FIG. 1 SCHEMATIC REPRESENTATIONOFTEMPERATURECURVE 25 IS 13630(Part 10) :2006 The freezer can be controlled by means ofthe air 6.5 Examinethe glazed or proper surfacesand the temperaturebutFig.1referstothetemperatureinthe edgesof the tiles by the nakedeye,withthe aid of tiles undertest. The ideal freeze-thawcycle inthe tile spectacleifusuallyworn,afterSOcycles.Theymaybe isindicatedbydottedlineandactualfreeze-thawcycle examined at the intermediate stages to expedite the shallbe withinthezonedelineatedbythe twoother reportingifthereisareasontobelievethattheymight line.Thecycleshallbecompletedafter6 h. sustaindamage relativelyearlyinthetest.Recordall damage that is observed on the glazed or proper 6.4 Immersethe tiles in water at +15± 3°C drain surfacesandthe edgesofthe tiles. the water before reaching SoC. The temperature shallbereduced to -15:I:3°e in 2h:l:20min from 7 TESTREPORT commencementofthecycling.Adequateprovisionshall bemadetopreventevaporationofwaterduringcooling Thetestreportshallcontainthefollowing: ifthewaterisdrainedatatemperatureaboveSOCkeep a) Identificationofthetile; thetilesat1S:l::3°efor2h±20minandthenintroduce waterat+IS::i::3°eandmaintain thisfor2h±20min b) Numberoftilesinthetestsample; repeatthe cyclingprocedure SO times, as shownin c) Method used to impregnate the tiles with Fig.2weighthetilesaftertest(M ) andthendry them . water; 3 toconstantmass(M ).Thefmalwate:-contentexpressed d) Watercontentobtainedbeforethefreeze-thaw 4 asapercentage(bymass)isdeterminedfrom: test; e) Watercontentobtainedafterthefreeze-thaw "rvc2 _- (MJM-M4) X100 test; 4 f) Descriptionofdefectsbeforethetestandall where damageontheglazedorpropersurfacesand WC =finalwatercontentbymass(percent), theedgesofthetilesafterthefreeze-thawtest; 2 M] = wetmassofeachtileafterthetest,and and M = drymassofeachtileafterthetest. g) NumberofdamagedtilesafterSOcycles. 4 REPEATEDTOATOTALOF50CYCLES FIG. 2 SCHEMATICDIAGRAM OFTHEFREEZE-THAW CYCLES 26 Bureau of Indian Standards BIS is a statutory institution established under the Bureau 0/ Indian Standards Act, 1986 to promote harmoniousdevelopmentofthe activitiesofstandardization, markingandqualitycertificationofgoods and attending to connected matters in the country. Copyright BIS has the copyrightofall its publications. No part of these publicationsmay bereproducedin any form withoutthepriorpermissioninwritingofBIS.Thisdoesnotprecludethefreeuse,inthecourseofimplementing thestandard,ofnecessarydetails,suchassymbolsandsizes,typeorgradedesignations. Enquiriesrelatingto copyright be addressedto the Director(Publications), BIS. Review of Indian Standards Amendmentsareissuedtostandardsastheneedarisesonthebasisofcomments. Standardsarealsoreviewed periodically;astandardalongwithamendments isreaffirmedwhensuchreviewindicatesthatnochangesare needed;ifthereviewindicatesthatchangesareneeded,itistakenupforrevision.UsersofIndianStandards shouldascertainthattheyareinpossessionofthelatestamendmentsoreditionby referringtothelatestissueof 'BISCatalogue' and'Standards:MonthlyAdditions'. This IndianStandardhasbeendevelopedfromDoc:No. CEOS(73S8 to7372). Amendments IssuedSincePublication AmendNo. DateofIssue TextAffected BUREAUOFINDIAN STANDARDS Headquarters: ManakBhavan,9 BahadurShahZafarMarg,NewDelhi110002 Telephones: 23230131,2323 3375,2323 9402 website: www.bis.org.in Regional Offices: Telephones Central : ManakBhavan,9 BahadurShahZafarMarg 23237617 { NEW DELHI1)0002 23233841 Eastern : )/14C.I.T.SchemeVIIM,V.I.P.Road,Kankurgachi 23378499,23378561 { KOLKATA 700054 23378626,23379120 Northern : SCQ335-336,Sector34-A,CHANDIGARH 160022 2603843 { 2609285 Southern : C.I.T.Campus,IVCrossRoad,CHENNAI 600113 {22S4 1216,2254 1442 22542519,22542315 Western : Manakalaya, E9 MIDe, Marol,Andheri(East) {2832 929S,2832 7858 MUMBAI 400093 28327891 28327892 t · Branches : AHMEDABAD.BANGALORE.BHOPAL.BHUBANESHWAR.COIMBATORE.FARIDABAD. GHAZIABAD. GUWAHATI. HYDERABAD. JAIPUR. KANPUR. LUCKNOW. NAGPUR. NALAGARH. PATNA.PUNE. RAJKOT. THIRUVANANTHAPURAM. VISAKHAPATNAM. PrintedICsimcoPl'intinl Prell,beihl

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