Table Of Content

IRC:SP:57-2000 GUIDELINES ON QUALITY SYSTEMS FOR ROADS INDIAN ROADS CONGRESS 2000 Diigitized by the Internet Archive 2014 in https://archive.org/details/govlawircy2000sp57 IRC:SP:57-2000 GUIDELINES ON QUALITY SYSTEMS FOR ROADS Published by THE INDIAN ROADS CONGRESS Jamnagar House, Shahjahan Road, NewDelhi-110011 2000 Price Rs.400/- & (Pluspacking postage) IRC SP 57-2000 : : FirstPublished December,2000 Reprinted July,2005 Reprinted January,2006 Reprinted September, 2009 Reprinted July, 201] (Rights of Publication and Translation are Reserved) Prieted atAravali Printers & Publishers Pvt. Ltd. New Dellii - (500 copies) (ii) IRC:SP:57-2000 GUIDELINES ON QUALITY SYSTEMS FOR ROADS CONTENTS Page Personnel ofthe Highways Specifications & Standards Connmittee (v)to (vii) Abbreviations (viii) SECTION INTRODUCTION 1 1 1.1. Background 1 1.2. Need for 'Guidelines on Quality Systems' 3 1.3. Scope 4 1 .4. Presentation 4 SECTION 2 GENERALAPPROACH 5 2.1. Concept 5 2.2. Principal Components ofQuality System 6 2.3. Requirements ofQuality System 6 2.4. Quality Assurance and Quality Assurance Manual 11 2.5. Classes ofQuality Assurance for Roads 12 2.6. Guidelines for Selection ofQA Class for Highway/Road Projects 12 2.7. QualityAssurance Manual for Highways/Roads 13 SECTIONS QUALITYASSURANCE REQUIREMENTS OFDIFFERENTCLASSES OF QUALITY 21 3.1. General 21 3.2. Project - Specific QA Plan 21 3.3. Implementation 22 SECTION 4 TYPICALQUALITYASSURANCE PLAN FOR DESIGN AND CONSTRUCTION 43 4.1. Introduction 43 4.2. Organisation 44 4.3. Control ofData and Documentation 45 4.4. QA Procedurefor Setting outWorks and Temporary Works 47 4.5. MethodologyofWorking 48 4.6. Control ofMaterials 49 4.7. Control ofWorkmanship Aspects 49 4.8. Protection during Construction Stage 50 4.9. Non-Conforming Products 50 4.10. Quality Audit 50 4.11. Design Aspects 51 4.12. ProformaeofQuality Records 51 SECTIONS TYPICALPROFORMAE 52 A Planning Proformae ProformaA-1 Quality Plan forCoarse and FineAggregate 53 ProformaA-2 Quality Plan for Bitumen 56 ProformaA-3 Quality Plan for Mixing Water/Ice (Crushed) 57 , ProformaA-4 Quality Plan forConcrete Admixture 58 ProformaA-5 Test Frequency Schedule 60 (iii) lkC:SP:57-2000 B: Snspection Proformae ProformaB-1 Data Sheetfor Sieve Analysis-Aggregate 61 Proforma B-2 Formwork Inspection Check List 62 Proforma B-3 Reinforcement Inspection Check List 64 Proforma B-4 Inspection Check ListbeforeApproval to Concrete 65 Proforma B-5 Concrete Deliveryand Pour Record 66 Proforma B-6 Post Concreting Inspection 67 Proforma B-7 Aggregate ImpactValue (AIV) 68 Proforma B-8 Field DensityTestCore Cutter Method 69 Proforma B-9 Flakiness Index Test 70 Proforma B-10 Atterberg Limit 71 Proforma B-11 Compaction Test 72 Proforma B-12 Field DensityTest by Sand Replacement Method 73 ProformaB-13 CBR (Soaked/Unsoaked) 74 Proforma B-14 Bitumen Extraction 75 Proforma B-15 Marshal Test 76 Proforma B-16 CoreTest 77 /'79 Proforma B-17 Gradation/AC 78 Proforma B-18 Gradation/DBM C: Calibration Proformae ProformaC-1 Calibration Chart ofBatching PlantforAggregate Guage 80 Proforma C-2 Calibration Chart ofBatching Plant forWater Meter 81 Proforma C-3 Calibration Chart ofBatching Plantfor Cement Guage 82 Proforma C-4 Calibration Report (Cube Testing Machine) 83 D: Surveillance Proformae Proforma D-1 Material Quality Surveillance Form 84 Proforma D-2 Products Quality Surveillance Form 85 Proforma D-3 Surveillance Formfor Pre-Concreting Operations 86 Proforma D-4 Quality Surveillance Form forWorkmanship ofConcrete 87 Proforma D-5 Surveillance Formfor Pavement Layers 88 E: Proformaefor Registers and Records Proforma E-1 Particulars ofWork 89 Proforma E-2 RegisterofDrawings 90 Proforma E-3 Cement Register 91 Proforma E-4 Consumption ofCement on Different Items ofWorks (Theoretical and Actual) 92 Proforma E-5 Records ofCalibration ofEquipment 93 Proforma E-6 Daily Progress Report 94 Proforma E-7 Registerof Inspection Notes 95 Proforma E-8 RegisterofObservations Memos Issued from the Quality Control Cell 96 Proforma E-9 Bitumen Register 97 F: Proformae for Procedural Guidelines of OA System Proforma F-1 Guidelinesfor Non-Conforming Works 98 Proforma F-2 Quality Audits 101 ANNEXURE Definitions and Terminology 106 BIBLIOGRAPHY 112 Model Project Quality Plan 113 (iv) 1 0 6 1 IRC:SP:57-2000 PERSONNEL OF THE HIGHWAYS SPECIFICATIONS AND STANDARDS COMMITTEE ON (AS 21.12.99) 1. PrafiillaKumar Director General (Road Development) & Addl. Secy, to the Govt, of India, (Convenor) MinistryofRoadTransport& Highways, TransportBhawan, NewDelhi-1 1000 2. C. C. Bhattacharya ChiefEngineer(R),S&R,MinistryofRoadTransport&HighwaysTransportBhawan, (Member-Secretary) NewDelhi-110001 MEMBERS 3. J.B.Mathur Chief Engineer (Planning), Ministry of Road Transport & Highways, Transport Bhawan,NewDelhi-11000 4. NirmalJitSingh ChiefEngineer(T&T), MinistryofRoadTransport&Highways,TransportBhawan, NewDelhi-110001 5. Prof. GopalRanjan Director, College of Engineering, Roorkee, 27, 7th KM, Roorkee-Hardwar Road, VardhmanPuranxHardwar-247667 6. Prof.P.K. Sikdar Director, Central Road Research Institute, P.O. CRRI, Delhi-Mathura Road, NewDelhi-110020 7. Dr.L.R.Kadiyah ChiefConsultant, Dr. L.R. Kadiyali & Associates, C-6/7, Safdarjung Development Area,Opp. IITMainGate,NewDelhi-1 1001 R&B 8. H.P.Jamdar PrincipalSecretarytothe Govt, ofGujarat, Department, SardarBhavan, Block No.l4, Sachivalaya,Gandliinagar-382010 9. P.D.Wani Member,MaharashtraPublicServiceCommission,3rdFloor,BankofIndiaBuilding, M.B.Road,Mumbai-400001 10. S.C. Shamia Chief Engineer, Ministry of Road Transport & Highways, Transport Bhawan, NewDelhi-110001 11. M.V.Patil Secretary(Roads), MaharashtraP.W.D., Mantralaya, Mumbai-400032 12. RamBabuGupta ChiefEngineer(Mech.), RajasthanPublic WorksDepartment,B&R,Jaipur 13. B.L.Tikoo Addl. Director General, Directorate General Border Roads, Seema SarakBhawan, Naraina,RingRoad,NewDelhi-11001 & 14. ProfA.K. Sharma HeadofDeptt. ofTransportPlanning, SchoolofPlanning Architecture,4,Block B, LP.Estate,NewDelhi-110002 15. KrishanKant ChiefEngineer(B)S&R, MinistryofRoadTransport&Highways, TransportBhawan, NewDelhi-110001 16. V MurahariReddy Engineer-in-Chief,R&BDepartment,A&E,ErmmManzil,Hyderabad-500082 . ADG(R) being not in position. The meeting waspresided by Shri Prafidla Kumar, Director General (Road Development) and AdditionalSecretarytotheGovt, ofIndia, MinistryofRoad Transport& Highways (V) 6 1 1 IRC:SP:57-2000 17. S.C. Pandey Secretary to the Government of Madhya Pradesh, Public Works Department, Mantralaya,Bhopal-462004 18. R.K.Shaima Engineer-in-Chief, PublicWorkdsDepartment,U.S.Club, Shimla-17100 19. D.N.Banerjee Engineer-in-Chief&Ex-OfficioSecy.,PublicWorksDepartment,GBlock(2ndFloor), Writers' Buildings,Calcutta-700001 20. R.L.Koul Member,NationalHighwaysAuthorityofIndia, 1, EasternAvenue,MaharaniBagh, NewDelhi-110065 21. K.B.Rajoria Engineer-in-Chief,PWD,GovernmentofDelhi,K.G.Marg,NewDelhi-110001 22. Prof.G.V.Rao DepartmentofCivilEngg.,1. 1.T.,HauzKhas,NewDlehi-11001 23. Dr.O.P.Bhatia Dy.Drector&Head,CivilEngg.Department,G.S.I.T.S.,H-55,M. I. G., hidore-452008 24. D.P.Gupta DG(RD),MOST(Retd.),E-44,GreaterKailash(Part-I)Enclave,NewDelhi-110048 25. K.K. Sarin DG(RD)&AS,MOST(Retd.),S-IOS,PanchsheelPark,NewDelhi-110017 26. Prof. C.G. Swaminathan 'Badri", 6,ThiruvangadamStreet,R.A. Puram,Chennai-600025 27. Prof.C.E.G.Justo Emeritus Fellow, 334, 25th Cross, 14th Main, Banashankari 2nd Stage, Bangalore-560070 28. Prof.N. Ranganathan HeafofDeptt. ofTransportPig., SPA (Retd.), Consultant,458/C/SFS, SheikhSarai-I, NewDelhi-110017 29. M.K.Agarwal Engineer-in-Chief(Retd.),HouseNo.40, Sector 16,Panchkula-134109 30. Dr.A.K. Bhatnagar Director, IndianOilCorporationLtd., ScopeComplex,Core-II,LodhiRoad, NewDelhi-110003 31. TheDirectorGeneral(Works)Engineer-in-ChiefsBranch,ArmyHqrs., KashmirHouse,DHQP.O., NewDelhi-110011 32. The Secretary to P.W.D.,RoomNo.610,6thFloor,Multistoried,Building,Dr.AmbedkarRoad, Govt, ofKamataka Bangalore-560001 33. TheEngineer-in-Chief HaryanaPublicWorksDeptt.,B&R, Sector 19-B,Chandigarh-160019 34. TheChiefEngmeer U.P.PublicWorksDepartment,Lucknow-22600 (NationalHighways) 35. TheDirector&Head Civil Engg. Department, BureauofIndianStandards,ManakBhawan, 9,BahadurShahZaharMarg,NewDelhi-1 10002 36. TheChiefEngineer NationalHighways,AssamPublicWorksDepartment,Dispur,Guwahati-781006 37. TheDirector HighwaysResearchStation, 76, SardarPatelRoad,Chennai-600025 (VI) 6 1 IRC:SP:57-2000 EX-OFFICIOMEMBERS 38. The President K.B.Rajoria, Engineer-m-Chief,DelliiPWD,New Delhi Indian Roads Congress 39. TheDirectorGeneral PrafullaKumar, MinistryofRoadTransport&Highways, TransportBhawan, (RoadDevelopment )& NewDelhi-110001 Addl. Secretary to the Govt, ofIndia 40. The Secretary S.C. Sharma, ChiefEngineer, Ministry ofRoad Transport & Highways, Transport Indian Roads Congress Bhawan,NewDelhi-1 1000 CORRESPONDING MEMBERS 1. Dr.Yudhbu- HouseNo.642, IITCampus,P.O. IIT,Kanpur 2. Dr.V.M.Sharma Consultant, AIMIL Ltd., A-8, MohanCooperativeIndustrialEstate,NaimexHouse, MathuraRoad,NewDelhi-1 10044 3. Dr. S.RaghvaChari EmeritusProfessor,JNTU,H.No.16-11-20/5/5,Dilsukhnagar-3,Hyderabad-50003 4. N.V.Merani (PastPresident,IRC),A-47/1344,Adarshnagar, Worli,Mumbai-400025 (vil) IRC;SP:57-2000 ABBREVIATIONS r !RC INDIAN ROADS CONGRESS QA QUALITY ASSURANCE ISO INTERNATIONAL STANDARDS ORGANISATIONS MOST MINISTRY OF SURFACETRANSPORT(now MINISTRY OF ROAD TRANSPORT AND HIGHWAYS) QCE QUALITY CONTROL ENGINEER TP THIRD PARTY ENGINEER/OWNER C CONTRACTOR (viii)