Integration of Mechanical and Manufacturing Engineering with IoT: A Digital Transformation

342 Pages·2023·25.453 MB·English

by  R. Rajasekar, C. Moganapriya, P. Sathish Kumar, M. Harikrishna Kumar

Integration of Mechanical
and Manufacturing
Engineering with IoT
Scrivener Publishing
100 Cummings Center, Suite 541J
Beverly, MA 01915-6106
Publishers at Scrivener
Martin Scrivener ([email protected])
Phillip Carmical ([email protected])
Integration of Mechanical
and Manufacturing
Engineering with IoT
A Digital Transformation
Edited by
R. Rajasekar
C. Moganapriya
P. Sathish Kumar
and
M. Harikrishna Kumar
This edition first published 2023 by John Wiley & Sons, Inc., 111 River Street, Hoboken, NJ 07030, USA
and Scrivener Publishing LLC, 100 Cummings Center, Suite 541J, Beverly, MA 01915, USA
© 2023 Scrivener Publishing LLC
For more information about Scrivener publications please visit www.scrivenerpublishing.com.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or other-
wise, except as permitted by law. Advice on how to obtain permission to reuse material from this title
is available at http://www.wiley.com/go/permissions.
Wiley Global Headquarters
111 River Street, Hoboken, NJ 07030, USA
For details of our global editorial offices, customer services, and more information about Wiley prod-
ucts visit us at www.wiley.com.
Limit of Liability/Disclaimer of Warranty
While the publisher and authors have used their best efforts in preparing this work, they make no rep-
resentations or warranties with respect to the accuracy or completeness of the contents of this work and
specifically disclaim all warranties, including without limitation any implied warranties of merchant-
ability or fitness for a particular purpose. No warranty may be created or extended by sales representa-
tives, written sales materials, or promotional statements for this work. The fact that an organization,
website, or product is referred to in this work as a citation and/or potential source of further informa-
tion does not mean that the publisher and authors endorse the information or services the organiza-
tion, website, or product may provide or recommendations it may make. This work is sold with the
understanding that the publisher is not engaged in rendering professional services. The advice and
strategies contained herein may not be suitable for your situation. You should consult with a specialist
where appropriate. Neither the publisher nor authors shall be liable for any loss of profit or any other
commercial damages, including but not limited to special, incidental, consequential, or other damages.
Further, readers should be aware that websites listed in this work may have changed or disappeared
between when this work was written and when it is read.
Library of Congress Cataloging-in-Publication Data
ISBN 978-1-119-86500-1
Cover image: Pixabay.Com
Cover design by Russell Richardson
Set in size of 11pt and Minion Pro by Manila Typesetting Company, Makati, Philippines
Printed in the USA
10 9 8 7 6 5 4 3 2 1
This book is dedicated to the profound memory of our beloved friend
Mr. R. Manivannan
31st October 1989 - 4th July 2022

Contents
Preface xvii
1 Evolution of Internet of Things (IoT): Past, Present
and Future for Manufacturing Systems 1
Vaishnavi Vadivelu, Moganapriya Chinnasamy,
Manivannan Rajendran, Hari Chandrasekaran
and Rajasekar Rathanasamy
1.1 Introduction 2
1.2 IoT Revolution 2
1.3 IoT 4
1.4 Fundamental Technologies 5
1.4.1 RFID and NFC 5
1.4.2 WSN 6
1.4.3 Data Storage and Analytics (DSA) 6
1.5 IoT Architecture 6
1.6 Cloud Computing (CC) and IoT 7
1.6.1 Service of CC 8
1.6.2 Integration of IoT With CC 10
1.7 Edge Computing (EC) and IoT 10
1.7.1 EC with IoT Architecture 11
1.8 Applications of IoT 12
1.8.1 Smart Mobility 12
1.8.2 Smart Grid 14
1.8.3 Smart Home System 14
1.8.4 Public Safety and Environment Monitoring 15
1.8.5 Smart Healthcare Systems 15
1.8.6 Smart Agriculture System 16
1.9 Industry 4.0 Integrated With IoT Architecture
for Incorporation of Designing and Enhanced
Production Systems 17
vii
viii Contents
1.9.1 Five-Stage Process of IoT for Design
and Manufacturing System 19
1.9.2 IoT Architecture for Advanced Manufacturing
Technologies 21
1.9.3 Architecture Development 22
1.10 Current Issues and Challenges in IoT 24
1.10.1 Scalability 25
1.10.2 Issue of Trust 25
1.10.3 Service Availability 26
1.10.4 Security Challenges 26
1.10.5 Mobility Issues 27
1.10.6 Architecture for IoT 27
1.11 Conclusion 28
References 29
2 Fourth Industrial Revolution: Industry 4.0 41
Maheswari Rajamanickam,
Elizabeth Nirmala John Gerard Royan,
Gowtham Ramaswamy, Manivannan Rajendran
and Vaishnavi Vadivelu
2.1 Introduction 42
2.1.1 Global Level Adaption 42
2.2 Evolution of Industry 44
2.2.1 Industry 1.0 44
2.2.2 Industry 2.0 44
2.2.3 Industry 3.0 44
2.2.4 Industry 4.0 (or) I4.0 44
2.3 Basic IoT Concepts and the Term Glossary 45
2.4 Industrial Revolution 47
2.4.1 I4.0 Core Idea 47
2.4.2 Origin of I4.0 Concept 48
2.5 Industry 49
2.5.1 Manufacturing Phases 49
2.5.2 Existing Process Planning vs. I4.0 50
2.5.3 Software for Product Planning—A Link Between
Smart Products and the Main System ERP 52
2.6 Industry Production System 4.0 (Smart Factory) 56
2.6.1 IT Support 58
2.7 I4.0 in Functional Field 60
2.7.1 I4.0 Logistics 60
2.7.2 Resource Planning 60