Lecture Notes in Mechanical Engineering U. Chandrasekhar Lung-Jieh Yang S. Gowthaman E ditors Innovative Design, Analysis and Development Practices in Aerospace and Automotive Engineering (I-DAD 2018) Volume 1 Lecture Notes in Mechanical Engineering Lecture Notes in Mechanical Engineering (LNME) publishes the latest developments in Mechanical Engineering—quickly, informally and with high quality. Original research reported in proceedings and post-proceedings represents thecoreofLNME.VolumespublishedinLNMEembraceallaspects,subfieldsand new challenges of mechanical engineering. Topics in the series include: (cid:129) Engineering Design (cid:129) Machinery and Machine Elements (cid:129) Mechanical Structures and Stress Analysis (cid:129) Automotive Engineering (cid:129) Engine Technology (cid:129) Aerospace Technology and Astronautics (cid:129) Nanotechnology and Microengineering (cid:129) Control, Robotics, Mechatronics (cid:129) MEMS (cid:129) Theoretical and Applied Mechanics (cid:129) Dynamical Systems, Control (cid:129) Fluid Mechanics (cid:129) Engineering Thermodynamics, Heat and Mass Transfer (cid:129) Manufacturing (cid:129) Precision Engineering, Instrumentation, Measurement (cid:129) Materials Engineering (cid:129) Tribology and Surface Technology Tosubmitaproposalorrequestfurtherinformation,pleasecontact:Dr.LeontinaDi Cecco [email protected] or Li Shen [email protected]. Please check the Springer Tracts in Mechanical Engineering at http://www. springer.com/series/11693ifyouareinterestedinmonographs,textbooksoredited books. 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Gowthaman VelTech Rangarajan Dr. SagunthalaR&D VelTech Rangarajan Dr. SagunthalaR&D Institute of ScienceandTechnology Institute of ScienceandTechnology Avadi, Chennai, India Avadi, Chennai, India Lung-Jieh Yang Department ofMechanical and Electromechanical Engineering Tamkang University Tamsui District, NewTaipeiCity,Taiwan ISSN 2195-4356 ISSN 2195-4364 (electronic) Lecture Notesin MechanicalEngineering ISBN978-981-13-2696-7 ISBN978-981-13-2697-4 (eBook) https://doi.org/10.1007/978-981-13-2697-4 LibraryofCongressControlNumber:2018955447 ©SpringerNatureSingaporePteLtd.2019 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpart of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission orinformationstorageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilar methodologynowknownorhereafterdeveloped. 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Theregisteredcompanyaddressis:152BeachRoad,#21-01/04GatewayEast,Singapore189721, Singapore Preface Designs and developments are the aspirations of tomorrow’s technologies for aero and auto industries to be alive in the competitive world, where cost-effective solutions, improvements in a greenhouse environment, longevity/life cycle, eco-friendly materials and manufacturing, certification and government legislation demands are becoming stringent. Whether aerospace or automotive, the pulse and echo are similar in meeting the expected performances in the air or on the road, respectively. Both the industries have come to symbolise the essence of a modern industrial society. Perhaps more than any other single icon, it is associated with a desire for independence and freedom of movement—an expression of economic status. For the next decades, they are marching towards new concept designs, analysis and manufacturing technologies, where more swing is for improved per- formance through specific and/or multifunctional linguistic design aspect to downsize the system; improve the weight-to-strength ratio, fuel efficiency; make better the operational capability at room and elevated temperatures; reduce wear andtear,NVHaspectswhilebalancingthechallengesofbeyondEuroIVemission norms, greenhouse effects and recyclable materials. The conference covered the areas such as additive manufacturing, aerodynamics, CAD, CFD, design engi- neering,environment,finiteelementmethod,fuelsandenergysource,integrationof analysis and expected results, life cycle engineering, manufacturing, materials, MDO techniques, modelling of materials, optimisation technologies, propulsion systems, quality, reliability and durability, sensors and health monitoring, simula- tions, 3D scanning and re-engineering, and 3D printing. The conference aimed at addressing these issues of tomorrow where academia–industry–R&D partnerships and collaborative programs can be shared and implemented. The organisers of the 3rd International Conference on Innovative Design, Analysis and Development PracticesinAerospaceandAutomotiveEngineering(I-DAD2018)wishtoprovide v vi Preface a platform for deliberations on design engineering, numerical methods, analysis/ optimisation techniques, life cycle engineering, system engineering, configuration management, advanced materials, novel manufacturing/prototyping, vibration and health monitoring, propulsion system and quality and reliability in the aerospace and automotive fields. The response to the conference was overwhelming on both national and international fronts. Chennai, India U. Chandrasekhar Lung-Jieh Yang S. Gowthaman Contents Performance Analysis of Semi-active Suspension System Based on Suspension Working Space and Dynamic Tire Deflection . . . . . . . . . 1 Jaydeep Funde, K. P. Wani, N. D. Dhote and S. A. Patil Study on Wear Behavior of Al-Based Hybrid Metal Matrix Composites Reinforced with Al O /SiC Particles . . . . . . . . . . . . . . . . . . 17 2 3 H. P. Raturi, Lalta Prasad, M. Pokhriyal and A. Kumar Development of Simulation Model for Effective Testing and Verification of Servo Vacuum Booster . . . . . . . . . . . . . . . . . . . . . . . . . . 27 A. Selwin Mich Priyadharson, S. Vinson Joshua and B. Senthil Kumaran Investigation of Relation Between Ignition Timing and Advance Angle to Improve Engine Performance . . . . . . . . . . . . . . . . . . . . . . . . . 33 Aditya Balkrishna Kale, Jyoti Madhav Phate, Prashant Sarjerao Munfan and Yogesh Suresh Chavan Experimental Investigation of Vapour Absorption Refrigeration Cycle for Automobile Cabin Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Sahadev M. Jadhav, M. Arulprakasajothi, U. Chandrasekhar and D. Yuvarajan Effects of Nano- and Micro-Filler on Water Diffusion and Leakage Current of GRP Composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Santhy P. Kuruvilla and N. M. Renukappa Effect of Interleaving and Low Velocity Impact on the Dielectric Properties of Composite Laminates . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 M. Umashankar, N. M. Renukappa, M. S. Lavanya and Kunigal Shivakumar Numerical Modeling and Study of Vaporization of Single Droplet and Mono-dispersed Spray Under Mixed Convection Conditions . . . . . 73 Sumer Dirbude, Abhijit Kushari and Vinayak Eswaran vii viii Contents Incremental Sheet Forming: An Experimental Study on the Geometric Accuracy of Formed Parts . . . . . . . . . . . . . . . . . . . . . 83 Rahul Jagtap and Shailendra Kumar Experimental Analysis of Implementing Roughness on NACA 0018 Airfoil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 E. Livya, R. Sai Anirudh, V. Vignesh, B. Prasannavenkatesh and S. Nadaraja Pillai Numerical Investigation of Siting the Wind Turbine on Vel Tech University Campus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 S. M. Vignesh, J. Karthik and R. Jaganraj An Improved Unsteady CFD Analysis of Pitching Airfoil Using OpenFOAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 P. Srinivasa Murthy Development of 12 Channel Temperature Acquisition System for Heat Exchanger Using MAX6675 and Arduino Interface. . . . . . . . . 119 Sandeep P. Nalavade, Abhishek D. Patange, Chandrakant L. Prabhune, Sharad S. Mulik and Mahesh S. Shewale Optimization of Clutch Cover Mounting Base Plate Through Twin Threaded Grub Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 T. V. B. Babu, R. Anbazhagan, V. Sathiyamoorthy, K. Arumugam and R. Suresh Active Vortex Shedding Control for Flow Over a Circular Cylinder Using Rearward Jet Injection at Low Reynolds Number. . . . . . . . . . . . 135 S. Karthikeyan, B. T. Kannan and S. Senthilkumar Performance Augmentation of Boron–HTPB-Based Solid Fuels by Energetic Additives for Hybrid Gas Generator in Ducted Rocket Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Syed Alay Hashim, Sanket Kangle, Srinibas Karmakar and Arnab Roy Experimental Investigation of Wear and Hardness Test Over AA2219 with Reinforcement of Tungsten Carbide . . . . . . . . . . . . 159 R. Rohith Renish, M. Arun Pranesh, K. Karthik and Vasavi Vanarasi Pedagogical Evaluation of Mechanical Engineering Education Using Additive Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Saurabh Srivastava and Sarang Pande Numerical Investigation of Cu–H O Nanofluid in a Differentially 2 Heated Square Cavity with Conducting Square Cylinder Placed at Arbitrary Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Basant Kumar, Bishwajit Sharma and Rabindra Nath Barman Contents ix Numerical Investigation of Single Ramp Scramjet Inlet Characteristics at Mach Number 5.96 Due to Shock Wave–Boundary Layer Interaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 K. Raja Sekar, S. Jegadheeswaran, R. Kannan, P. Vadivelu and G.Prasad Numerical Analysis of Discrete Element Camber Morphing Airfoil in the Reynolds Number of Conventional Flyers . . . . . . . . . . . . . . . . . . 187 T. Rajesh Senthil Kumar, Nikitha Narayanaprasad, Yashmitha Kumaran, V. Sivakumar and Balajee Ramakrishnananda Comparison of Quarter Car Suspension Model Using Two Different Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Arivazhagan Anandan, Arunachalam Kandavel and Arockia Suthan Soosairaj Hot Forging Characteristics of Powder Metallurgy Duplex Stainless Steels Developed from 304L and 430L Pre-alloyed Powders . . . . . . . . . 205 C. Rajkumar, R. Mariappan, S. Jayavelu, M. Arun Prasad and Ankam Vinod Kumar Machinability Studies of TiAlN-/AlCrN-Coated and Uncoated Tungsten Carbide Tools on Turning EN25 Alloy Steel . . . . . . . . . . . . . 213 T. Sampath Kumar, A. Vinoth Jebaraj, K. Sivakumar and P. Mathivanan Study on Temperature Indicating Paint for Surface Temperature Measurement—A Review. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 P.L.Rupesh,M.ArulPrakasajothi,U.Chandrasekhar,RajendraMycherla and M. Bhanu Teja Inflight Parameter Estimation Framework for Fixed-Wing UAV. . . . . . 233 R. Jaganraj, R. Velu and P. Gokul Raj Experimental Studies on Surface Roughness of H12 Tool Steel in EDM Using Different Tool Materials . . . . . . . . . . . . . . . . . . . . . . . . . 241 T. N. Valarmathi, S. Sekar, G. Anthony, R. Suresh and K. N. Balan Effect of Equivalence Ratio on Parameters of Coal-Fired Updraft Gasifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 Bhargav Manek and Hardik Ramani Numerical Analysis of Two-Phase Blood Flow in Idealized Artery with Blockage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259 Krunal Joisar, Ramesh Bhoraniya and Atal Harichandan Generalized Design of Experiments for Structural Optimization . . . . . . 269 A.V.PavanKumar,KarandasKornaya,SrihariBharadwajandS.Sanjeev