AWWA Research Foundation Implementation of Arsenic Treatment Systems Part 1. Process Selection Subject Area: Water Treatment Implementation of Arsenic Treatment Systems Part 1. Process Selection The mission of the Awwa Research Foundation is to advance the science of water to improve the quality of life. Funded primarily through annual subscription payments from over 1,000 utili ties, consulting firms, and manufacturers in North America and abroad, AwwaRF sponsors research on all aspects of drinking water, including supply and resources, treatment, monitoring and analysis, distribution, management, and health effects. From its headquarters in Denver, Colorado, the AwwaRF staff directs and supports the efforts of over 500 volunteers, who are the heart of the research program. These volunteers, serving on various boards and committees, use their expertise to select and monitor research studies to ben efit the entire drinking water community. Research findings are disseminated through a number of technology transfer activities, includ ing research reports, conferences, videotape summaries, and periodicals. Implementation of Arsenic Treatment Systems Part 1. Process Selection_____ Prepared by: Zaid Chowdhury and Sunil Kommineni Malcolm Pirnie, Inc. 432 N. 44th Street, Suite 400 Phoenix, AZ 85008 Ramesh Narasimhan and John Brereton Narasimhan Consulting Services Inc. 3150 N. 24th Street, Suite D-104 Phoenix, AZ 85016 Gary Amy and Shahnawaz Sinha University of Colorado at Boulder ECOT 441 Boulder, CO 80309 Jointly sponsored by: Awwa Research Foundation 6666 West Quincy Avenue Denver, CO 80235-3098 and United States Environmental Protection Agency 1200 Pennsylvania Avenue, NW Washington, DC 20460-0003 Published by the Awwa Research Foundation and American Water Works Association Disclaimer This study was jointly funded by the Awwa Research Foundation (AwwaRF) and the U.S. Environmental Protection Agency (USEPA) under Cooperative Agreement No. CR827268-01. AwwaRF and USEPA assume no responsibility for the content of the research study reported in this publication or the opinions or statements of fact expressed in the report. The mention of trade names for commercial products does not represent or imply the approval or endorsement of AwwaRF or USEPA. This report is presented solely for informational purposes. Library of Congress Cataloging-in-Publication Data has been applied for; Copyright 2002 by Awwa Research Foundation and American Water Works Association Printed in the U.S.A. ISBN 1-58321-236-1 Printed on recycled paper CONTENTS LIST OF TABLES.......................................................................................................................xiii LIST OF FIGURES....................................................................................................................... xv FOREWORD .............................................................................................................................xvii ACKNOWLEDGMENTS ...........................................................................................................xix EXECUTIVE SUMMARY..........................................................................................................xxi CHAPTER 1: BACKGROUND AND INTRODUCTION........................................................... 1 Background......................................................................................................................... 1 Regulatory Update................................................................................................... 1 Compliance Status................................................................................................... 2 Introduction......................................................................................................................... 3 Project Objectives................................................................................................... 3 Proven Arsenic Treatment Technologies................................................................ 5 Emerging Arsenic Treatment Technologies............................................................ 9 CHAPTER 2: TREATMENT TECHNOLOGIES AND WATER QUALITY CONSIDERATIONS........................................................................................................ 13 Arsenic Chemistry............................................................................................................. 13 Ion Exchange..................................................................................................................... 15 Water Quality Considerations............................................................................... 19 Regeneration.......................................................................................................... 22 Residuals Handling............................................................................................... 22 Adsorptive Processes......................................................................................................... 22 Water Quality Considerations............................................................................... 25 Regeneration..........................................................................................................29 Residuals Handling for On-Site AA Regeneration Systems................................. 29 Throwaway AA..................................................................................................... 30 Granular Ferric Hydroxide.................................................................................... 30 Precipitative Processes...................................................................................................... 36 Conventional Treatment........................................................................................36 Iron and Aluminum Coagulation........................................................................... 38 Water Quality Impacts.......................................................................................... 39 Residuals Handling............................................................................................... 40 Enhanced Softening............................................................................................... 42 Oxidation/Filtration Processes.............................................................................. 44 Greensand Filtration Systems................................................................................ 45 Iron Removal Plants.............................................................................................. 46 Residuals Handling (for Oxidation/Filtration Systems)........................................ 48 Membrane Processes......................................................................................................... 48 Coagulation-Assisted Microfiltration.................................................................... 49 Water Quality Considerations............................................................................... 50 Residuals Handling............................................................................................... 51 Nanofiltration and Reverse Osmosis..................................................................... 52 Water Quality Considerations............................................................................... 53 Residuals Handling............................................................................................... 55 Partial Stream Treatment................................................................................................... 56 Point of Entry vs. Wellhead Treatment............................................................................. 57 CHAPTER 3: RESIDUALS HANDLING AND DISPOSAL..................................................... 59 Residuals Handling Options.............................................................................................. 59 Ion Exchange......................................................................................................... 59 Adsorptive Processes............................................................................................. 60 Precipitative Processes.......................................................................................... 61 Membrane Processes............................................................................................. 62 Dewatering Considerations .................................................................................. 62 Hazard Potential of Arsenic Residuals.............................................................................. 63 Computing Arsenic Residuals Volumes and Characteristics............................................ 66 Ion Exchange.........................................................................................................67 Adsorptive Processes............................................................................................. 71 Precipitative Processes..........................................................................................77 VI Membrane Processes.............................................................................................78 CHAPTER 4: SELECTION AND INTEGRATION OF ARSENIC REMOVALTECHNOLOGIES......................................................................................... 81 Decision Tree Tool for Systems with Existing Treatment................................................ 82 Decision Trees for Existing Treatment Systems................................................... 82 Surface Water - Existing Conventional Treatment............................................... 83 Surface Water - Existing Direct Filtration............................................................ 86 Groundwater/Surface Water - Existing Precipitative Softening........................... 88 Groundwater/Surface Water - Existing Iron Removal Process (Oxidation/Filtration)................................................................................ 90 Groundwater/Surface Water - Existing Iron and Manganese Removal Process (Manganese Greensand Filtration)............................................................ 90 Groundwater- No Existing Treatment................................................................... 93 Spreadsheet Decision Tree Tool for Systems with No Existing Treatment...................... 96 Applicable Treatment and Residuals Handling/Disposal Trains.......................... 96 Decision Analysis Tool Overview........................................................................ 98 Mandatory Inputs..................................................................................................99 Residuals Estimations........................................................................................... 99 Costs Calculations...............................................................................................100 Other Computations............................................................................................ 100 Critical Decision Drivers and Technology Feasibility Evaluation...................... 100 Qualitative Decision Drivers and Ranking of Feasible Alternatives.................. 102 Summary Output of the Most Preferred Alternatives......................................... 103 Qualitative Guidance on Innovative Technologies......................................................... 103 CHAPTERS: COSTS................................................................................................................ 105 Introduction..................................................................................................................... 105 Treatment Unit Costs.......................................................................................... 105 Residuals Handling and Disposal Unit Costs...................................................... 107 Treatment Cost Assumptions.......................................................................................... 108 Vll Enhanced Coagulation/Filtration......................................................................... 108 Enhanced Lime Softening................................................................................... 113 Direct Filtration to Conventional Filtration........................................................ 114 Throwaway Activated Alumina.......................................................................... 114 Granular Ferric Hydroxide.................................................................................. 115 Conventional Activated Alumina........................................................................ 116 Ion Exchange....................................................................................................... 118 Coagulation-Assisted Microfiltration.................................................................. 119 Nanofiltration/Reverse Osmosis......................................................................... 119 Electrodialysis Reversal...................................................................................... 120 Iron/Manganese Removal................................................................................... 120 Residuals Handling and Disposal Cost Assumptions..................................................... 120 Residuals Handling Alternatives......................................................................... 121 Residuals Disposal Alternatives.......................................................................... 123 Pre-Oxidation Cost.......................................................................................................... 126 Land Cost........................................................................................................................ 127 CHAPTER 6: UTILITY CASE STUDY SUMMARIES .......................................................... 129 City of Phoenix, Arizona................................................................................................. 129 Background......................................................................................................... 129 Operational Characteristics................................................................................. 131 Evaluation of Treatment Technologies for Well #280........................................ 134 Systemwide Evaluation of Treatment Technologies........................................... 136 Blending Options................................................................................................. 136 Summary............................................................................................................. 137 City of Tucson, Arizona.................................................................................................. 138 Background......................................................................................................... 138 Operational Characteristics................................................................................. 138 Evaluation of Treatment Technologies Using Spreadsheet Tool........................ 139 Summary............................................................................................................. 140 City of Scottsdale, Arizona............................................................................................. 141 Vlll
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