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Human Machine Collaboration and Interaction for Smart Manufacturing: Automation, robotics, sensing, artificial intelligence, 5G, IoTs and Blockchain (Control, Robotics and Sensors) PDF

581 Pages·2022·26.111 MB·English
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IETCONTROL,ROBOTICSAND SENSORS SERIES 132 Human Machine Collaboration and Interaction for Smart Manufacturing This page intentionally left blank Human Machine Collaboration and Interaction for Smart Manufacturing Automation, robotics, sensing, artificial intelligence, 5G, IoTs and Blockchain Edited by Wai Yie Leong The Institution of Engineering andTechnology PublishedbyTheInstitutionofEngineeringandTechnology,London,UnitedKingdom TheInstitutionofEngineeringandTechnologyisregisteredasaCharityinEngland& Wales(no.211014)andScotland(no.SC038698). †TheInstitutionofEngineeringandTechnology2022 Firstpublished2022 ThispublicationiscopyrightundertheBerneConventionandtheUniversalCopyright Convention.Allrightsreserved.Apartfromanyfairdealingforthepurposesofresearch orprivatestudy,orcriticismorreview,aspermittedundertheCopyright,Designsand PatentsAct1988,thispublicationmaybereproduced,storedortransmitted,inany formorbyanymeans,onlywiththepriorpermissioninwritingofthepublishers,orin thecaseofreprographicreproductioninaccordancewiththetermsoflicencesissued bytheCopyrightLicensingAgency.Enquiriesconcerningreproductionoutsidethose termsshouldbesenttothepublisherattheundermentionedaddress: TheInstitutionofEngineeringandTechnology FuturesPlace KingsWay,Stevenage Hertfordshire,SG12UA,UnitedKingdom www.theiet.org Whiletheauthorsandpublisherbelievethattheinformationandguidancegiveninthis workarecorrect,allpartiesmustrelyupontheirownskillandjudgementwhenmaking useofthem.Neithertheauthornorpublisherassumesanyliabilitytoanyoneforany lossordamagecausedbyanyerrororomissioninthework,whethersuchanerroror omissionistheresultofnegligenceoranyothercause.Anyandallsuchliabilityis disclaimed. Themoralrightsoftheauthortobeidentifiedasauthorofthisworkhavebeen assertedbyhiminaccordancewiththeCopyright,DesignsandPatentsAct1988. BritishLibraryCataloguinginPublicationData AcataloguerecordforthisproductisavailablefromtheBritishLibrary ISBN978-1-83953-414-0(hardback) ISBN978-1-83953-415-7(PDF) TypesetinIndiabyMPSLtd PrintedintheUKbyCPIGroup(UK)Ltd,Croydon Contents Abouttheeditor xix 1 Introductionto HMI—current andfuture,systems, features, and benefitsHuman–machine interfaces insmart manufacturing 1 Kamalakannan R, Satheesh KumarS, TanKoonTatt and Siva SundarS 1.1 HMIona growthdrive 1 1.2 Originsof smart manufacturing 2 1.3 HMIs 3 1.3.1 Industry 4.0 5 1.3.2 Cause and development of the term 5 1.4 HMIfeatures 6 1.5 HMIbenefits 6 1.6 Disadvantagesof HMI 7 1.7 Total global HMIdedicated AR/VRdevices 2020–2030 7 References 7 2 Human–machine interaction (HMI) technology—Malaysia National Technology RoadmapIndustry4WRDleading thehuman intelligence transformation insmart manufacturing 9 Chee Fui, Wong 2.1 Smart manufacturing—a global overview 9 2.2 Malaysia smart manufacturing usingHMItechnologies—the call for a national policy in Malaysia 10 2.2.1 Industry4WRD:Malaysia national policy roadmap for HMI technologies 12 2.2.2 Shift factors inMalaysianational policy roadmap for smart manufacturing usingHMItechnologies 12 2.3 Convergence of emerging technologies 13 2.4 Malaysia readiness for Industry 4.0 15 2.5 Industry4WRD—framework 18 2.5.1 Industry4WRDobjectives 18 2.5.2 Industry4WRDstrategic enabler 19 2.5.3 Industry4WRDreadiness assessment 19 2.6 Case study—Pentamaster—embracingIndustry 4.0 automation 19 2.6.1 Background 19 vi Human–machine collaboration and interactionfor smartmanufacturing 2.6.2 Pentamaster implementation of Industry 4.0 20 2.6.3 Pentamaster implementation of Industry 4.0 20 2.7 Conclusion—moving forward 21 References 21 3 Challengesandimpact of human–machine interaction systems insmart manufacturing 23 Alex LooiTink Huey 3.1 Smart manufacturing 24 3.2 HMI 27 3.2.1 Socio-technical approach inHMI 27 3.2.2 Framework of HMI 31 References 33 4 Roboticsandautonomoussystemsinsmart manufacturing 35 Abonab NasserSalem Ali and Wai Yie Leong 4.1 Introduction 35 4.1.1 Development of robots 37 4.1.2 Future of robotics 38 4.2 Introduction to autonomoussystems 42 4.2.1 Conceptof robotics laws 47 4.2.2 Communicationsystem used inrobotics 50 4.2.3 Advantages of robots 50 4.2.4 Disadvantages of robots 50 4.3 Fifth industrial revolution 50 4.3.1 Robotics beyond 2030 51 4.3.2 Robots in architecture 52 4.3.3 Five applications of robotics 52 4.4 Conclusion 55 References 56 5 Artificial intelligence implementationsinHMI for smart manufacturing 59 Rian Abduallah Ba Sunbul and Wai Yie Leong 5.1 Introduction 59 5.2 Applications 59 5.3 Advantagesand disadvantages of AI 60 5.3.1 The components 61 5.3.2 Workingprinciples 61 5.3.3 Conclusion 64 5.4 AI technology 65 5.5 The ethics of AI 69 Contents vii 5.6 Stage of intelligence 73 5.7 AI in2030 74 5.8 Conclusions 78 References 79 6 5G andbeyondenvironment for smart manufacturing 83 Sultan Salah Sultan Melhi and Wai Yie Leong 6.1 The current communication system 83 6.2 Introduction 83 6.3 Differences between 4Gand 5G 84 6.4 Why is5Ga big deal? 84 6.5 What makes 5Gfaster? 84 6.6 Differencebetween 1G,2G,3G,4G,and 5G 85 6.6.1 First-generation 1G 85 6.6.2 Second-generation 2G 85 6.6.3 Third-generation 3G 85 6.6.4 Fourth-generation 4G 86 6.6.5 Fifth-generation5G 86 6.7 The evolution of the 5G 86 6.8 Howdoes5G work? 87 6.9 Features and advantages of 5Gtechnology 87 6.10 Disadvantages of 5Gtechnology 88 6.11 Applications 88 6.12 5Ginnovation 89 6.12.1 Introduction to5G innovation 89 6.12.2 Past technologies 91 6.12.3 Gap analysisand benchmarking analysis 92 6.12.4 Benchmarking analysis 93 6.12.5 Suitable concept(S) law (S)for 5G 94 6.12.6 Mathematical model(s) 94 6.12.7 The communication system and modulation system for 5G 94 6.13 Beyond 5G 97 6.13.1 Introduction 97 6.13.2 One advancedcommunication technology beyond 2030 98 6.13.3 Features in 6G 98 6.13.4 Characteristics of 6G 99 6.13.5 Future system for 6G 99 6.13.6 Architecture of 6G 100 6.13.7 Five real applicationson the 6Gtechnology 101 6.14 Conclusion 101 References 102 viii Human–machine collaboration and interaction for smartmanufacturing 7 Dronesupportsapplicationsinsmart manufacturing 105 Ba Kowaina Aseel Salem andWaiYie Leong 7.1 Introduction 105 7.2 Applications 106 7.2.1 Amazon AirService for drone transportation 106 7.2.2 Automated aircraft used in agriculture 106 7.2.3 Constructionaircraft 106 7.2.4 Advantages of drones 106 7.2.5 Disadvantages of drones 107 7.2.6 The component of drone 107 7.3 Future of drone technology 107 7.4 The history of drone 109 7.5 The working principle of drone 110 7.6 Conclusion 111 7.7 Introduction to drone use 112 7.8 Data collection and analysis 117 7.9 Applications 118 7.10 Conclusion 118 7.11 Introduction to drone and telecommunications 118 7.12 What is 6Gtechnology? 121 7.13 6Gconcept 121 7.14 What do we expect from the 6G? 121 7.15 Service requirements 122 7.16 Applicationsof 6G 124 7.17 Conclusion 124 References 125 8 VoIPtechnologyinmanufacturing 127 Mohammed Mohammed Moqbel Ali and Wai Yie Leong 8.1 Introduction 127 8.1.1 What does VoIPmeans? 127 8.2 History of VoIPtechnology 127 8.3 Technology working principle 129 8.4 Specialized activity steps 129 8.5 Requirements for the technology to work 129 8.6 Some of the benefits of the VoIPtechnology 129 8.7 Minimize cost 130 8.8 Mobility 131 8.9 Scalability 131 8.10 Features 131 8.11 Easy to use 131 8.12 VoIPtechnology standards 131 8.12.1 Closed systems 132 8.12.2 Open systems 132 Contents ix 8.13 HowVoIPis transferred? 133 8.13.1 NATdiagram 134 8.13.2 Advantages of VoIP 135 8.13.3 Disadvantages of VoIP 135 8.13.4 What tolookfor in a VoIPprovider? 135 8.14 Literature review 136 8.14.1 Introduction 136 8.14.2 Conclusion 140 8.15 Beyond 2030 142 8.15.1 Introduction 142 8.15.2 Beyond2030 in 6Gtechnology and the improve for VoIP 143 8.15.3 The disturbance brought by these correspondence advances 147 8.15.4 Conclusion 148 References 148 9 IndustrialInternet of Thingssolutionsinsmart manufacturing 151 NaqidMarzoqAbdulmalek and Wai Yie Leong 9.1 Introduction 151 9.2 Application area 152 9.3 IoT principle 159 9.4 Conclusions 160 9.5 IoT vs Artificial Intelligence, RFID,and wireless communication 160 9.6 Introduction 160 9.7 Discussion 161 9.8 Introduction 168 9.9 Future application 176 9.10 Conclusion 179 References 179 10 Metal powderbedfusion:anoverview onprocesses, materials, andchallenges 183 TanKoonTatt, KhairurRijal Jamaludin and SivakumarParamasivam 10.1 Introduction 183 10.2 Metal powder bed fusion process 184 10.2.1 Direct metal laser sintering (DMLS)and selective laser sintering(SLS) 184 10.2.2 Selective laser melting (SLM) 185 10.2.3 Electronbeam melting (EBM) 186 10.3 Materialsused in metal powder bed fusion processes 187 10.3.1 Steel 187 10.3.2 Titanium alloys 188 10.3.3 Aluminum alloys 188 10.3.4 Nickel–chromium alloys 188 10.3.5 Cobalt–chromium alloys 188

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