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Fundamentals and Applications of Ion Exchange PDF

492 Pages·1985·14.759 MB·English
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Fundamentals and Applications of Ion Exchange NATO ASI Series Advanced Science Institutes Series A Series presenting the results of activities sponsored by the NATO Science Committee, which aims at the dissemination of advanced scientific and technological knowledge, with a view to strengthening links between scientific communities. The Series is published by an international board of publishers in conjunction with the NATO Scientific Affairs Division A Lite Sciences Plenum Publishing Corporation B PhySics London and New York C Mathematical and D. Reidel Publishing Company Physical Sciences Dordrecht and Boston D Behavioural and Martinus Nijhoff Publishers Social Sciences DordrechtlBoston/Lancaster E Applied Sciences F Computer and Springer-Verlag Systems Sciences Berlin/Heidelberg/New York G Ecological Sciences Series E: Applied Sciences - No. 98 Fundamentals and Applications of Ion Exchange Edited by Lorenzo Liberti Senior Researcher Water Research Institute National Research Council of Italy Associate Professor of Industrial Chemistry Faculty of Engineering University of Bari Bari, Italy John R. Millar Formerly Senior Research Scientist Duolite International Inc Redwood City, CA 94062, USA 1985 Martinus Nijhoff Publishers Dordrecht I Boston I Lancaster Published in cooperation with NATO Scientific Affairs Division Post-Conference Proceedings of the NATO Advanced Study Institute on Mass Transfer and Kinetics of Ion Exchange, Maratea, Italy, May 31-June 11, 1982 Library of Congress Cataloging In Publication Data Main entry under title: Fundamentals and applications of ion exchange. (NATO ASI series. Series E, Applied sciences; no~ 98) "Post-conference proceedings of the NATO Advanced Study Institute on Mass Transfer and Kinetics of Ion Exchange, Maritea, Italy, May 31-June 11, 1982"-- P. "Published in cooperation with NATO Scientific Affairs Division.1! 1. Ion exchange--Congresses. I. Liberti, Lorenzo. II. Millar, John R. Ill. NATO Advanced Study Institute on Mass Transfer and Kinetics of Ion Exchange (1982 : Maratea, Italy) IV. North At lant ie Treaty Organlzat ion. Scientific Affaris Divison. V. Series. QD561.F825 1985 660.2'9723 85-18842 ISBN-13: 978-94-010-8784-1 e-ISBN-13: 978-94-009-5161-7 001: 10.007/978-94-009-5161-7 Distributors for the United States and Canada: Kluwer Boston, Inc., 190 Old Derby Street, Hingham, MA 02043, USA Distributors for the UK,.and Ireland: Kluwer Academic Publishers, MTP Press Ltd, Falcon House, Queen Square, Lancaster LA 1 1R N, UK Distributors for all other countries: Kluwer Academic Publishers Group, Distribution Center, P.O. Box 322, 3300 AH Dordrecht, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publishers, Martinus Nijhoff Publishers, P.O. Box 163, 3300 AD Dordrecht, The Netherlands Copyright © 1985 by Martinus Nijhoff Publishers, Dordrecht Softcover reprint of the hardcover 1s t edition 1985 v PREFACE "Ion exchange", as Dr. Robert Kunin has said, "is a unique technology since ft occupies a special place in at least three other scientific disciplines - polymer chemistry, polyelectrolytes and adsorption. " It may also lay claim to being one of the most widely used industrially. From its origins in water treatment and the sugar industry, through hydrometallurgical applications as diverse as the treatment of plating wastes and the tonnage production of uranium, to the present-day production of ultrapure water for the microelectronics industry, the recovery of valuable materials from sewage effluents and pollution control, the uses of ion exchange are legion. As a result, it is well-nigh impossible to prevent infiltration by the real world of even the most academic of conferences on the subject. It came as no surprise to the Scientific Board of the NATO Advanced Study Institute on "Mass Transfer & Kinetics of Ion Exchange" that one third of the lecturers, and one half of their advanced students, were from Industry, nor that the two round-table discussions, which specially featured industrial applications and future requirements, were well attended and enthusiastically debated. This volume presents a collection of· the contributions from the audience which followed the (already published) principal lectures at each of the five sessions ,and which, so far, have only been published in abstract. These ranged from theoretical exegesis to down-to-earth practicality and covered a wide range of topics inspired by the original idea of the Institute without necessarily being restricted in content by the academic restraint of its formal title. .. In the two and a half years since these papers were originally delivered the ion exchange world has seen a number of changes, to be sure, but these have been mainly of economic origin. The state of the art,: as might be expected of a mature technology, has advanced but little; the theory, which in ion exchange has usually lagged behind practical application, remains much as it was discussed, in congenial company and amid beautiful surroundings, at Acquafredda di Maratea. Lorenzo Liberti John R. Millar VII TABLE OF CONTENTS Ion Exchange Towards the Twenty First Century C. Ca Iroon The Use of Some Coordinatin~ Copolymers in Hydrometallurgy Michael J. Hudson 7 The CCS-Ion Exchange Contactor Kurt Meul i 11 Outlook and Desires of Ion Exchanqe Resin Technolo!ly Development in the Nuclear Field F.L. Rizzo 25 Purification of Effluents of Acid Copper and Nickel Plating Galvanic Processes with Conventional Cation Exchange Resins. Copper and Nickel Recovery Robe rto S to rt i n i 34 Anion Resin Kinetics at High Flow Rates J.R. Emmett 41 Ion Exchange Desulphation of Feedwater to MSF Evaporator. Full Scale Experience L. Liberti, R. Pascali, F. Sigon and R. Zannoni 56 Calculation of Economic Indexes for Desalination Plants with and Without Desulphation Pretreatment System A. Conti and R. Pascali 75 Kinetic Studies on Gel and Macroporous Anion Exchangers Using the Uranyl Sulfate/Sulfate Exchange F.X. McGarvey and E.W. Hauser . 81 Salt Conservation, Selectivity Reversal and Breakthrough Detection in Ion Exchanoe for Nitrate Removal Dennis Clifford, Liou-LIang Horng and Chieh-Chien Lin 102 VIII Equilibrium and Diffusion Rate Effects of Univalent and Divalent Ions in a Bifunctional Resin Asaye Mamo, Thomas Heeb and Kent S. Knaebel 116 Analysis of Ion Exchange Phenomena Occurring in Silicate Glasses Immersed in a Molten Salt Bath G; Battaglin, M. Berti, G. Della Mea, P. Mazzoldl and M. Gugl ielmi 128 The Rim-Nut Process for Recovery of NIP Fertilizer From Sewage. Start-Up of Bari 's Plant L. Liberti, G. Boari, N. Limoni, C. Longobardi and R. Passino 134 Ion Exchange for the Recycling of Wastewater Constituents Brian Bolto and Lucjan Pawlowski 144 Cation Exchange Softening Coupled with Electrodialysis for High Recovery Desalination John W. Kaakinen 177 Methods of Reducing Consumption of Sulphuric Acid in Regeneration of Strong Cation Exchangers in Water Desalination B.A. Hendry 228 Design Methods for Ion Exchange Equipment J. Loureiro, C. Costa, M. Di'as, J. Lopes and A. Rodri9ues 245 Future Criteria for the Design and'Manufacturing of Water Treatment Plants Pei r Giorgio Bellotti 261 Water Softening for Food Processing AI bano Ma I agut i 273 Ion Exchange in the Food Industry Lucio Galeazzi 278 Ion Exchange for the Recovery of Concentrated Ammonium Sulphate from the Process Condensate of an Ammonia-Urea Factory G. Campolo, F. Ciallie and G. Vergerio 294 The Mechanism of Ion Exchange on Microcrystals of Inorganic Oxide-Hydroxides Russell Paterson and Habibur Rahman 306 A Useful Method to Summarize Data in Ion Exchange Influence of Temperature and Ionic Size E. Hogfeldt, A.V. Mikulich and V.S. Soldatov 312 IX Reversibility and Performances in Productive lon-Exchange Chromatography M. Bai lly and D. Tondeur 319 MOssbauer and Electron Microprobe Studies of Precipitation Phenomena in Nafion Ion Exchange Membranes A. Meagher, B. Rodmacq, J.M.D. Coey and M. Pineri 332 Ion Exchange Kinetics in Zeolite A D. Drummond, A. De Jonge and L.V.C. Rees 345 Kineti'cs of Bulk and Interfacial Ionic Motion: The Microscopic Basis and Limits fDr the Nernst-Planck-Poisson System Richard P. Buck 370 Nernst-Planck or No? J.C.R. Turner 452 Application of the Stefan-Maxwell Equations to Multicomponent Ion Exchange E. Earl Graham 458 Concentration Polarization and Membrane Resistance Evaluation by Current Transient and Nernst-Planck Equations G. Ti ravanti, G. Boari and R. Passino 468 ION EXCHANGE TOWARDS THE TWENTY FIRST CENTURY C. Calmon 511 Ewing Street Princeton, NJ 08540 USA TOWARDS DEFINITION OF THE ION EXCHANGE FIELD Before consideration is given to the future development in ion exchange, the term "Ion Exchange" must be understood to encompass many aspects of separation. The classical text on "Ion Exchange" by Helfferich defines "ion exchangers"'but not the term "ion exchange". Also, many chapters on the ion exchangers have nothing to do with ion exchange, as ~an be seen from the following: 1. Ligand exchange - deals with molecular exchange. 2. Electrodialysis - deals with the membranes which act as selective barriers and <;onductive media. 3. Catalysis - deals with the transformation of organic molecules. 4. Sorption - involves the sorption of organic molecules e.g. through ion exclusion. 5. Liquid ion exchangers - are not solid insoluble products, but these can be incorporated into polymeric matrices to form extracting resins. From the above it is evident that the text deals with the utilization of ion exchangers for many functions often not involving ion exchange. So the topic for discussion should be polymeric matrices with functional groups. 2 Basically ion exchange is a separation process which utilizes functional or active sites on so-called inert matrices. Both from the fouling of ion exchangers by high-molecular weight organics and the difficulties involved due to the interaction of certain organics with the polymeric matrix. it appears that there is no such thing as an absolute inert matrix. So even the definition for an ion exchanger as an inert and insoluble solid is rather limited. trace solubility of ion exchange resins is a problem in the manufacturing of microcircuits. The removal of colloids and the filtering out of organisms by certain ion exchangers with high porosities and the recent development of microporous membranes with polar groups for removal of very fine particulates in solution expand the use of entities with ion exchanger groups. In view of the above can enzymes. biochemicals. and microbiocells immobilized on polymers be excluded from ion exchange texts? In addition there are electro and photo conductive resins in which polar groups attached to polymeric matrices. So the field has to be expanded beyond ions and beyond exchange. The reason for the limited views of ion exchange until recently was the fact that the early work in ion exchange was done for water treatment. The application involved the exchange of damaging or toxic ions for inocuous ions or the partial or total removal of ionic species. The contributions of the early water treatment companies and the ion manufacturers were: 1. They showed how to prepare inert polymeric matrices. 2. How to attach polar or active sites to the matrices. 3. The application of these to water and wastewater treatment and to resource recovery. However. the leaders in the field today are academicians and in small companies developing products for the chromatographic and biochemical fields. Examination of Mathur's (et al) book. "Polymers as Aids in Organic Chemistry" (Academic Press) and Hodge's a'nd Sherrington's book. "Polymer-Supported Reactions in Organic Synthesis" (John Wiely and Sons). will show the tremendous progress or advancements being made by the synthetic organic and biochemist in this field. Naturally. there will arise many specialized divisions in this field. The question will be how cross fertilization within the field can take place. In the future the biochemical and pharmaceutical fields may outstrip the water treatment industry. resulting in large companies to set up divisions to research the

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