Functional Reverse Engineering of Machine Tools PDF
Preview Functional Reverse Engineering of Machine Tools
Functional Reverse Engineering of Machine Tools Computers in Engineering Design and Manufacturing Series Editor: Wasim Ahmed Khan Professor, Faculty of Mechanical Engineering, GIK (Ghulam Ishaq Khan) Institute of Engineering Sciences and Technology, Pakistan This new series aims to acquaint readers with methods of converting legacy software and hardware used in Computer Aided Design (CAD), Computer Aided Manufacturing (CAM), and Computer Aided Engineering (CAE), with or without Virtual Reality (VR) as well as current and future software modeling technology. CAD/CAM/CAE and VR technology, Design and Manufacturing, Thermofluids, System Dynamics, and Control Domains will be covered in the series. The series will also address monitoring of Product Life Cycle concepts applicable to discrete products and its integra- tion in above-mentioned software packages on the World Wide Web. The concepts related to serial and parallel computing for the operation of CAD/ CAM/CAE with or without VR technology at current atomic level Central Processing Unit (CPU) technology and future hardware technology based on graphene and quantum computing shall also be in the scope of the series. Current research in communication methods, both standard and propri- etary at any given stage, shall also become the part of the book series at the appropriate level. The series will include books with an extensive back- ground in mathematics, high-level software languages, software modeling techniques, computer hardware technology, communication methods and include mechanical engineering and industrial engineering domains. Functional Reverse Engineering of Machine Tools Edited by Wasim Ahmed Khan, Ghulam Abbas, Khalid Rahman, Ghulam Hussain, and Cedric Aimal Edwin For more information on this series, please visit: https://www.crcpress. com/Computers-in-Engineering-Design-and-Manufacturing/book-series/ CRCCOMENGDES Functional Reverse Engineering of Machine Tools Edited by Wasim Ahmed Khan, Ghulam Abbas, Khalid Rahman, Ghulam Hussain, and Cedric Aimal Edwin If MATLAB and SIMULINK appears in the book, then use the following at the top of the disclaimer page. MATLAB® and Simulink® are trademarks of The MathWorks, Inc. and are used with permission. The MathWorks does not warrant the accuracy of the text or exercises in this book. This book’s use or discussion of MATLAB® and Simulink® software or related products does not constitute endorsement or sponsorship by The MathWorks of a particular pedagogical approach or particular use of the MATLAB® and Simulink® software. CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2020 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Printed on acid-free paper International Standard Book Number-13: 978-0-367-07803-4 (Hardback) This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged, please write and let us know so we may rectify in any future reprint. 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Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without intent to infringe. Library of Congress Cataloging‑in‑Publication Data Names: Khan, Wasim A., editor. Title: Functional reverse engineering of machine tools / edited by Wasim Ahmed Khan [and 4 others]. Description: Boca Raton, FL : CRC Press/Taylor & Francis Group, 2019. | Series: Computers in engineering design and manufacturing | Includes bibliographical references. Identifiers: LCCN 2019020278 | ISBN 9780367078034 (hardback : acid-free paper) | ISBN 9780429022876 (ebook) Subjects: LCSH: Reverse engineering. | Machine theory. | Automatic control. Classification: LCC TA168.5 .F86 2019 | DDC 621.9/02—dc23 LC record available at https://lccn.loc.gov/2019020278 Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com To late professor Dr. Abdul Raouf S.I. Professor Dr. Abdul Raouf was a distinguish scholar of international ranking. He was a PhD in Industrial Engineering, and practiced teaching, research, and consultancy for 57 years. He was at the University of Windsor, Ontario, Canada, for more than two decades as Head of Industrial Engineering. He served King Fahd University of Petroleum and Minerals, Dahran, Saudi Arabia, as Professor in Systems Engineering Department for ten years. He was Rector of Ghulam Ishaq Khan (GIK) Institute of Engineering Sciences and Technology, Pakistan, for six years. He served as University Professor and Advisor of University of Management Technology, Lahore, Pakistan, and was Patron and Professor, Institute of Quality and Technology Management, University of Punjab until his retirement. Dr. Raouf published extensively in the areas of performance evaluation that included Modeling and Optimization of Tasks involving Information Conservation, Information Reduction, Information Generation, and Production System Optimization in the areas of Quality, Safety, and Maintenance of Production Systems. He has authored/co-authored 10 books and contributed to more than 150 research papers to refereed journal and refereed conference proceedings. Recognizing his scholarly pursuits, Dr. Abdul Raouf was bestowed upon the coveted title of “Sitare-e-Imtiaz (S.I.)” by the Government of Pakistan. He was declared “Best Scientist” in the field of engineering by the Pakistan Academy of Sciences. The Higher Education Commission of Pakistan conferred upon him the title of Distinguished National Professor. Until retirement, besides being the Editor-in-Chief of the International Journal of Quality in Maintenance Engineering, Dr. Abdul Raouf was on the editorial board of nine international research journals. He was Chairman of the National Quality Assurance Committee constituted by the Higher Education Commission of Pakistan. He was a member of the accreditation committee, Education Department, Government of Punjab. He was a member of governing bodies of a number of public and private sector universities. He was one of the honorary chairs of the First International Workshop on Functional Reverse Engineering of Machine Tools (WRE2018). Contents Foreword .................................................................................................................ix Preface ......................................................................................................................xi Acknowledgments .............................................................................................xvii Disclaimer ............................................................................................................xix Editors ...................................................................................................................xxi Contributors ........................................................................................................xxv Part 1 The Cybernetics 1. Microprocessors and Microcontrollers: Past, Present, and Future .......3 Abdul Haseeb, Muhammad Faizan, Muhammad Faisal Khan, and Muhammad Talha Iqrar 2. Selection of Sensors, Transducers, and Actuators .................................29 Memoon Sajid, Jahan Zeb Gul, and Kyung Hyun Choi Part 2 Sensor Development 3. Reverse Engineering of Titanium to Form TiO for Humidity 2 Sensor Applications .....................................................................................55 Azhar Ali Haidry and Linchao Sun Part 3 Re-Manufacturing 4. Manufacturing, Remanufacturing, and Surface Repairing of Various Machine Tool Components Using Laser-Assisted Directed Energy Deposition .......................................................................79 Muhammad Iqbal, Asif Iqbal, Malik M. Nauman, Quentin Cheok, and Emeroylariffion Abas Part 4 Metrology 5. Investigation on Dynamical Prediction of Tool Wear Based on Machine Vision and Support Vector Machine .......................................91 Chen Zhang and Jilin Zhang vii viii Contents 6. In-Process Measurement in Manufacturing Processes ......................105 Ahmad Junaid, Muftooh Ur Rehman Siddiqi, Riaz Mohammad, and Muhammad Usman Abbasi Part 5 Design of Mechanisms and Machines 7. The Convex Hull of Two Closed Implicit Surfaces .............................137 Xiaoping Wang 8. Design of Multi-DOF Micro-Feed Platform Based on Hybrid Compliant Mechanism ..............................................................................153 Jianqiang Huo, Chen Zhang, and Yun Song 9. Metal Forming Presses: Technology, Structure, and Engineering Design ...................................................................................167 Volkan Esat Part 6 Decision Making 10. Modular Approach of Writing MATLAB Code for a Markov Decision Process .........................................................................................183 Ali Nasir 11. A Smart Microfactory Design: An Integrated Approach ...................215 Syed Osama bin Islam, Liaquat Ali Khan, Azfar Khalid, and Waqas Akbar Lughmani 12. Reverse Engineering the Organizational Processes: A Multiformalism Approach ...................................................................255 Abbas K. Zaidi and Edward Huang Part 7 Next-Generation Communication 13. Next-Generation National Communication Infrastructure (NCI): Emerging Future Technologies—Challenges and Opportunities ..............................................................................................277 Javed I. Khan Index .....................................................................................................................309 Foreword Introduction of secrets of technology to less developed nations forces the modern world to find ways to advance further in order to keep its domi- nance. Efforts by machine tool research center at the Ghulam Ishaq Khan (GIK) Institute of Engineering Sciences and Technology, Pakistan, are admirable as the team is forging ahead with system design and manufac- turing of the machine tools. In line with its vision to assist the government of Khyber Pakhtunkhwa in making a shift to knowledge-based economy, the Directorate of Science and Technology (DoST), Government of Khyber Pakhtunkhwa, Pakistan, is proudly co-pioneering and financing the com- mendable effort. The initiative, which carries a great promise, will enable Khyber Pakhtunkhwa and GIK Institute to develop the capability of func- tional reverse engineering – the first of its kind in Pakistan. The disruption is making the youth of the Next Eleven Nations think about promoting enterprises of functional reverse engineering for self- employment, job creation, financial freedom and contribution to socio economic uplift of Pakistan. It will surely fuel the passion for further techno- logical development and advancement in the field by DoST, Government of Khyber Pakhtunkhwa, Pakistan, and GIK Institute. Hopefully, in next 2 years, the machine tool research center will be able to formalize the codes and procedures for functional reverse engineering for use by various sectors in Next Eleven Countries. Dr. Khalid Khan Director Directorate of Science and Technology Department of Science and Technology & Information Technology Government of Khyber Pakhtunkhwa Pakistan ix
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