In-Depth Report Expedient Methods for Surge Airborne Isolation within Healthcare Settings during Response to a Natural or Manmade Epidemic Kenneth R. Mead, Ph.D., P.E. Amy Feng, M.S. Duane Hammond, M.S., P.E. Stan Shulman, Ph.D. Division of Applied Research and Technology Engineering and Physical Hazards Branch EPHB Report No. 301-05f Veterans Administration Medical Center, Oklahoma City, Oklahoma Central Kansas Medical Center, Great Bend, Kansas St. Joseph Memorial Hospital, Larned, Kansas INTEGRIS Baptist Medical Center, Oklahoma City, Oklahoma April 2012 DEPARTMENT OF HEALTH AND HUMAN SERVICES Centers for Disease Control and Prevention National Institute for Occupational Safety and Health EPHB Report No. EPHB 301-05f Research Locations: Veterans Administration Medical Center Oklahoma City, OK Central Kansas Medical Center Great Bend, KS St. Joseph Memorial Hospital Larned, KS Integris Baptist Medical Center Oklahoma City, OK NAICS Code: 622110 (General Medical and Surgical Hospitals) Research Period: July 2003—May 2008 Surveys Conducted By: Kenneth R. Mead, Ph.D., P.E. NIOSH, Cincinnati, OH Duane Hammond, M.S., P.E. NIOSH, Cincinnati, OH Adam Paberzs Formerly NIOSH, Cincinnati, OH Brian Adams Formerly NIOSH, Cincinnati, OH Facility Representatives Veterans Administration Medical Center Contacted Phil Comp, MD Director of Research Janey Wooley, RN Vice-chair of Nursing Beverly Stiles, RN Ward Nurse Central Kansas Medical Center (CKMC) Chris Thomas, CHE, MBA President/CEO Page i EPHB Report No. EPHB 301-05f Nancy Winkelman, RN, ICP Manager Infection Control, Employee Health, Patient Education, Workers Compensation Coordinator St. Joseph Memorial Hospital Previously identified CKMC Representatives plus Danielle Johnson, MA Hospital Administrator John Broderway Environmental Services Manager Integris Baptist Medical Center Harry J. Goett, CIH System Industrial Hygienist Barbara Morton, RN, BSN Clinical Director, 9-East Page ii EPHB Report No. EPHB 301-05f Disclaimer Mention of any company or product does not constitute endorsement by NIOSH. In addition, citations to websites external to NIOSH do not constitute NIOSH endorsement of the sponsoring organizations or their programs or products. Furthermore, NIOSH is not responsible for the content of these websites. All Web addresses referenced in this document were accessible as of the publication date. Page iii Table of Contents Disclaimer ........................................................................................ iii List of Tables .................................................................................... iv List of Figures ................................................................................. viii Chapter I .......................................................................................... 1 Introduction and Literature Review .................................................... 1 History: Airborne Disease Transmission Theory ......................................... 1 The Development of Droplet Nuclei Theory ............................................... 4 Droplet Nuclei: From Theory to Human Contagion...................................... 8 The Evolution of Standardized Hospital Isolation Criteria ........................... 10 The CDC Weighs In .............................................................................. 11 OSHA Proposes Bloodborne Pathogens Regulation ................................... 12 CDC Isolation Precautions for Control of Tuberculosis ............................... 13 The Hospital Infection Control Practices Advisory Committee ..................... 15 Pathogens of Interest for Airborne Isolation ............................................ 16 Engineering Design Standards for Hospital Isolation ................................. 18 Potential Lessons from Industrial Contaminant Control Theory .................. 22 Summary of Background Issues and Recent Events ................................. 28 Problem Statement .............................................................................. 30 Purpose and Scope .............................................................................. 30 Chapter II ....................................................................................... 31 Methods and Materials ................................................................... 31 Expedient Isolation Configuration Descriptions .................................. 32 Surrogate Aerosol Source Generation—Protocol Development ............. 36 Testing Platform and Set-up Description ................................................. 36 Aerosol Generation Technique ............................................................... 38 Preliminary Work to Develop the Generation Protocol ............................... 40 Validation of the Generation Protocol ...................................................... 45 Validation Results ................................................................................ 46 Validation Conclusion ........................................................................... 50 Field Equipment and Methodology ................................................... 50 Configuration Setup ............................................................................. 50 Experimental Procedure ........................................................................ 56 Patient Source Generation (Order of Operation) ....................................... 57 Page iv Data Collection and Management ........................................................... 57 Data Analysis ................................................................................ 58 Air Filter Sampling and Particle Counting .......................................... 60 Chapter III ...................................................................................... 61 Results ......................................................................................... 61 Oklahoma City Department of Veterans Affairs Medical Center ............ 61 Zone-within-Zone, Two-Patient Configuration .......................................... 62 Ventilated Headboard, One-Patient Configuration .................................... 67 Central Kansas Medical Center, Great Bend, KS ................................. 71 Zone-within-Zone, Two-Patient Configuration .......................................... 72 Ventilated Headboard, One-Patient Configuration .................................... 78 St Joseph Memorial Hospital, Larned, Kansas .................................... 83 Zone-within-Zone, Two-Patient Configuration .......................................... 83 Ventilated Headboard, One-Patient Configuration .................................... 89 Zone-within-Zone, Two-Patient Configuration .......................................... 92 Ventilated Headboard, One-Patient Configuration .................................... 99 Summary of Physical Field Conditions ............................................ 104 Chapter IV .................................................................................... 106 Analysis and Discussion ................................................................ 106 Aerosol Spectrometer Data ................................................................. 106 Zone-Within-Zone Configuration .......................................................... 109 Ventilated Headboard Configuration ..................................................... 113 IH Sampling/Optical Particle Counting ............................................ 115 Impact of 0.03 Baseline Shift .............................................................. 117 HEPA Fan Motor Impact Upon Room Temperature ........................... 118 Physical Parameters ..................................................................... 119 Zone-Within-Zone Configuration .......................................................... 119 Ventilated Headboard Configuration ..................................................... 121 Chapter V ..................................................................................... 123 Summary ................................................................................... 123 Background ...................................................................................... 123 Research Methodology........................................................................ 123 Major Findings ................................................................................... 124 Implications ...................................................................................... 125 Page v Limitations ........................................................................................ 126 Suggestions for Further Research ........................................................ 127 Bed Position ...................................................................................... 127 Worker position/worker movement ...................................................... 127 Comparison Temporary Negative Pressure Isolation ............................... 127 Combining Ventilated Headboard and Zone-Within-Zone Configurations ... 128 Protective Isolation ............................................................................ 128 Nonhospital Environments .................................................................. 128 Conclusion .................................................................................. 128 Acknowledgement ....................................................................... 129 References .................................................................................... 129 Appendix A.................................................................................... 140 Appendix B ................................................................................... 152 Data Processing Steps and Statistical Results from SAS Proc Mixed Model for Aerosol Spectrometer Data ...................................................... 152 Data Processing Steps ........................................................................ 152 SAS PROX MIXED (SAS Version 9.13)—Statistical Analysis and Model Output Reports ........................................................................... 153 I. VETERAN’S ADMINISTRATION MEDICAL CENTER (VAMC), OKLAHOMA CITY, OK ................................................................................................... 153 II. St JOSEPH MEMORIAL HOSPITAL (SJMH), LARNED, KS ...................... 156 III. CENTRAL KANSAS MEDICAL CENTER (CKMC), Great Bend, KS ........... 159 IV. INTEGRIS BAPTIST MEDICAL CENTER (IBMC), OKLAHOMA CITY, OK ... 162 Appendix C ................................................................................... 165 Industrial Hygiene Sampling Optical Counting Lab Results ................ 165 Page vi EPHB Report No. EPHB 301-05f List of Tables Table 1. Ventilation requirements for variously termed isolation rooms (remodeled or new construction), as prescribed by American Institute of Architects guidelines (1987–2001) [American Institute of Architects 1987, 1993, 1996, 2001]. ........... 20 Table 2. Air changes per hour (ACH) and elapsed time required to achieve a desired removal efficiency* ...................................................................................... 25 Table 3. Geometric mean reduction ratios (GMRRs), by sample position and test condition code, from Grimm aerosol spectrometer results in the zone-within-zone expedient isolation field study at the Oklahoma City VA Medical Center. ............. 65 Table 4. Geometric mean reduction ratios (GMRRs) for Grimm aerosol spectrometer data (black values) and filter sampling/optical counting data (red values) collected in the ventilated headboard expedient isolation field study at the Oklahoma City VA Medical Center. ............................................................................................ 66 Table 5. Geometric mean reduction ratios (GMRRs) for Grimm aerosol spectrometer data (black values) and filter sampling/optical counting data (red values) collected in the ventilated headboard expedient isolation field study at the Oklahoma City VA Medical Center. ............................................................................................ 70 Table 6. Summary of temperature data logged during ventilated headboard expedient isolation field study at the VA Medical Center, Oklahoma City, OK. ...... 70 Table 7. Geometric mean reduction ratios (GMRRs), by sample position and control- on condition code, from Grimm aerosol spectrometer data obtained at Central Kansas Medical Center in the zone-within-zone expedient isolation field study. .... 76 Table 8. Summary of temperature data logged during zone-within-zone expedient isolation field study at Central Kansas Medical Center, Great Bend, KS. .............. 77 Table 9. Geometric mean reduction ratios (GMRRs) for Grimm aerosol spectrometer data (black values) and filter sampling/optical counting data (red values) collected at Central Kansas Medical Center in the ventilated headboard expedient isolation field study. .................................................................................................. 81 Table 10. Summary of temperature data logged during ventilated headboard expedient isolation field study at Central Kansas Medical Center, Great Bend, KS. 82 Table 11. Geometric mean reduction ratios (GMRRs) for Grimm aerosol spectrometer data (black values) and filter sampling/optical counting data (red values) collected at St Joseph Memorial Hospital in the zone-within-zone expedient isolation field study. ..................................................................................... 89 Table 12. Geometric mean reduction ratios (GMRRs) for Grimm aerosol spectrometer data (black values) and filter sampling/optical counting data (red values) collected at St Joseph Memorial Hospital in the ventilated headboard expedient isolation field study........................................................................ 92 Table 13. Geometric mean reduction ratios (GMRRs) for Grimm aerosol spectrometer data (black values) and filter sampling/optical counting data (red Page iv EPHB Report No. EPHB 301-05f values) collected at the INTEGRIS Baptist Medical Center in the zone-within-zone expedient isolation field study........................................................................ 97 Table 14. Summary of temperature data logged during zone-within-zone expedient isolation field study at INTEGRIS Baptist Medical Center, Oklahoma City, OK. ...... 98 Table 15. Geometric mean reduction ratios (GMRRs) for Grimm aerosol spectrometer data (black values) and filter sampling/optical counting data (red values) collected at INTEGRIS Baptist Medical Center in the ventilated headboard expedient isolation field study...................................................................... 102 Table 16. Summary of temperature data logged during the ventilated headboard expedient isolation field study at INTEGRIS Baptist Medical Center, Oklahoma City, OK. .......................................................................................................... 103 Table 17. Summary of field conditions associated with the four zone-within-zone field studies conducted under this research. .................................................. 105 Table 18. Summary of field conditions associated with the four ventilated- headboard field studies conducted under this research. .................................. 106 Table 19. Summary of geometric mean reduction ratios (GMRRs) and lower limits (in parentheses) for the zone-within-zone (2-bed) expedient isolation field studies at the four research sites; aerosol spectrometer data simultaneously corrected for α = 0.10 (see Notes). .................................................................................... 108 Table 20. Protective Time Equivalent (minutes) provided by concentration reductions generated by the zone-within-zone expedient isolation configurations. ............................................................................................................... 113 Table 21. Summary of geometric mean reduction ratios (lower limits in parentheses) for the ventilated headboard expedient isolation field studies, simultaneously corrected for α = 0.10. ....................................................... 114 Table 22. Protective Time Equivalent (minutes) provided by concentration reductions generated by the ventilated headboard expedient isolation configurations. ........................................................................................... 115 Table 23. Comparison of lower geometric mean reduction ratio limits (Redu Lim; α = 0.10) for the CKMC IH sampling/optical counting results, with and without 0.03 baseline shift (BLS). ........................................................................... 118 Page v EPHB Report No. EPHB 301-05f List of Figures Figure 1. Swan flask. The swan-like neck was open to air, but dust and airborne microbes could not navigate the contour to reach the contents. ........................... 1 Figure 2. Falling times and evaporation times of water droplets in air. (Graphic created from data published in Epidemiologic Basis of Tuberculosis Control [Rieder et al. 1999].) ................................................................................................. 6 Figure 3. Schematic detailing airborne transmission of smallpox at a hospital in Meschede, Germany (1970), and the similar dispersion of tracer smoke tests conducted later by the WHO [graphic: CDC]. ................................................... 10 Figure 4. Common air contaminants and their relative sizes (graphic: CDC/NIOSH). ................................................................................................................. 17 Figure 5. Photographs of some of the portable HEPA filtration equipment used during the expedient isolation research. A portable freestanding unit with nonducted inlet (left) and a portable dust-control unit, capable of ducted or freestanding operation (right). ....................................................................... 32 Figure 6. Photo of patient mannequin positioned in front of a ventilated headboard shows source generators (nebulizers) positioned next to the mannequin’s mouth and an aerosol sampler positioned in the center of the mannequin’s chest. ......... 36 Figure 7. Schematic (7a) and photograph (7b) showing the testing platform used for development of the aerosol generation protocol. ......................................... 38 Figure 8. Variation with nebulization time of aerosol particle counts, per liter of air sampled, for the 1–2-µm size range. Extended nebulizer runs using two PSL microsphere suspension concentrations revealed an apparent aerosol generation rate inflexion point between 20 and 30 minutes of elapsed nebulization time. ...... 41 Figure 9. Graph of early nebulizer output, showing initial instability followed by an apparently steady concentration increase. ....................................................... 42 Figure 10. Droplet nuclei generation rates after reducing testing platform back- pressure and revising the PSL suspension formulation. ..................................... 43 Figure 11. Total count distribution by size bin (microns) over a 25-minute nebulization period with use of 1.6-µm PSL microspheres and the described protocol. ..................................................................................................... 47 Figure 12. Example schematic of configuration setup and equipment locations for zone-within-zone expedient isolation. ............................................................. 51 Figure 13. Example schematic of LEV positioning and equipment locations for a ventilated headboard expedient isolation configuration. .................................... 53 Figure 14. Photograph of ventilated headboard configuration as constructed for field research at the INTEGRIS Baptist Medical Center, in Oklahoma City, OK. ............ 55 Figure 15. Schematic of zone-within-zone expedient isolation configuration at the VA Medical Center in Oklahoma City. .............................................................. 62 Page viii
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