Boca Raton London New York CRC Press is an imprint of the Taylor & Francis Group, an informa business First published 1988 by CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 Reissued 2018 by CRC Press © 1988 by CRC Press, Inc. CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. 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Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without intent to infringe. Library of Congress Cataloging-in-Publication Data Engineering risk and hazard assessment. Includes bibliographies and indexes. 1. Technology--Risk assessment. I. Kandel, Abraham. II. Avni, Eitan. T174.5.E52 1988 363.1 87-20863 ISBN 0-8493-4655-X (set) lSBN 0-8493-4656-8 (v. 1) ISBN 0-8493-4657-6 (v. 1) A Library of Congress record exists under LC control number: 87020863 Publisher’s Note The publisher has gone to great lengths to ensure the quality of this reprint but points out that some imperfections in the original copies may be apparent. Disclaimer The publisher has made every effort to trace copyright holders and welcomes correspondence from those they have been unable to contact. ISBN 13: 978-1-315-89261-0 (hbk) ISBN 13: 978-1-351-07171-0 (ebk) Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com PREFACE These volumes deal with the newly emerging field of "Risk and Hazard Assessment" and its application to science and engineering. The past decade has seen rapid growth in this field but also some "real" disasters in both the U.S. and Soviet Union. It has been the recurrent nightmare of the 20th century: a nuclear power plant explodes, the core begins to melt, a conflagration ignites that spreads a radio- active cloud over the earth. A malfunction of the coolant system in the core of the Soviet Union's Chemobyl reactor No. 4 may have triggered the violent chemical explosion in the Ukraine. The Chemobyl disaster has inevitably renewed the debate over the safety of nuclear power plants far beyond Soviet borders. The worst U.S. disaster took place in 1979 at General Public Utility's Three Mile Island (TMI) plant near Harrisburg, Pa. All told, plants in 14 countries have recorded 15 1 "significant" incidents since 1971, according to a report by the General Accounting Office. Scientists all over the world point out that there is a limit to how much safety technology can guarantee. Most accidents, including the one at TMI, involved a combination of equip- ment failure and human error. "In a population of 100 reactors operating over a period of 20 years, the crude cumulative probablility of a [severe] accident would be 45 percent," concluded a recent risk-assessment study by the Nuclear Regulatory Commission, which polices commerical reactors. John G. Kemeny, who headed President Carter's Commission on the TMI accident says: "Something unexpected can always happen. That's the lesson from TMI. All you can do is cut down on the probabilities." As many as half of the safety procedures now routinely conducted in the industry were born after 1979 in the wake of TMI. The industry itself has set up a self-policing body, the Institute of Nuclear Power Operations (INPO). For 15 years hazard analysis has been used in the chemical industry for comparing the risks to employees from various acute hazards. In this edited volume we try to take a better look at hazard assessment and risk analysis in order to improve our under- standing of the subject matter and its applicability to science and engineering. These volumes deal with issues such as short- and long-term hazards, setting priorities in safety, fault analysis for process plants, hazard identification and safety assessment of human-robot systems, plant fault diagnosis expert systems, knowledge based diagnostic systems, fault tree analysis, modeling of computer security systems for risk and reliability analysis, risk analysis of fatigue failure, fault evaluation of complex system, probabilistic risk analysis, and expert systems for fault detection. It is our hope that this volume will provide the reader not only with valuable conceptual and technical information but also with a better view of the field, its problems, accomplish- ments, and future potentials. Abraham Kandel Eitan Avni May 1986 THE EDITORS Abraham Kandel is professor and Chairman of the Computer Science Department at Florida State University in Tallahassee, Florida. He is also the Director of The Institute for Expert Systems and Robotics at FSU. He received his Ph.D. in Electrical Engineering and Computer Science from the University of New Mexico, his M.S. in Electrical Engineering from the University of California, and his B.Sc. in Electrical Engineering from the Technion - Israel Institute of Technology. Dr. Kandel is a senior member of the Institute of Electrical and Electronics Engineering and a member of NAFIPS, the Pattern Recognition Society, and the Association for Computing Machinery, as well as an advisory editor to the inter- national journals Fuzzy Sets and Systems, Information Sciences, and Expert Systems. He is also the co-author of Fuzzy Switching and Automata: Theon and Applications (1979), the author of Fuzzy Techniques in Parrern Recognifion (1 982), and co-author of Di.cc,rete Mcith- ematics for Computer Scicwtists (1983), Fuzzy Relational Databases - A Key to Expert Systems ( 1984). Appro.\-itncite Reusonitlg in Expert Systems ( 1985), and Mathetncrtical Tech- niques lvith App/i(.~tiot(~1s9 86). He has written more than 150 research papers for numerous national and international professional publications in Computer Science. Eitan Avni is a research scientist at Union Camp, Research and Development Division, Princeton, N.J. and was formerly an assistant professor of Chemical Engineering at Florida State University in Tallahassee, Fla. He received his Ph.D. in chemical engineering from the University of Connecticut. His current research interests include the application of fuzzy sets and artificial intelligence in chemical engineering, and risk and hazard assesment. CONTRIBUTORS, VOLUME I Eitan Avni, PhD. Trevor A. Kletz, D.Sc. Research Scientist Professor Union Camp Department of Chemical Engineering Princeton, New Jersey Loughborough University of Technology Leicestershire, England L. T. Fan, Ph.D. Hiromitsu Kumamoto, Dr. of Professor and Head Engineering Chemical Engineering Department Research Associate Kansas State University Department of Precision Mechanics Manhattan, Kansas Kyoto University Kyoto, Japan Ulrich Hauptmanns, Dr.-Ing. F. S. Lai, Ph.D. Hauptprojektleiter Research Leader Projektbetreung Engineering Section Gesellschaft fiir Reaktorsicherheit Grain Marketing Research Laboratory Cologne, West Germany United States Department of Agriculture Manhattan, Kansas Koichi Inoue, Dr. of Engineering Yoshinobu Sato, Master of Engineering Professor Senior Researcher Department of Aeronautical Engineering Research Institute for Industrial Safety Kyoto University Ministry of Labour Kyoto, Japan Tokyo, Japan Abraham Kandel, Ph.D. Sujeet Shenoi, M.S. Chairman and Professor Graduate Research Assistant Department of Computer Science Department of Chemical Engineering Florida State University Kansas State University Tallahassee, Florida Manhattan, Kansas CONTRIBUTORS, VOLUME I1 Pedro Albrecht Ahmad Shafaghi, Ph.D. Department of Civil Engineering Sznior Engineer University of Maryland Technica Inc. College Park, Maryland Columbus, Ohio W. E. Vesely, Ph.D. Senior Staff Scientist Eitan Avni Science Applications International Research Consultant Columbus. Ohio Union Camp Princeton, New Jersey Ronald R. Yager Machine Intelligence Institute Iona College Wilker S. Bruce New Rochelle, New York Department of Computer Science Florida State University Nur Yazdani, Ph.D. Tallahassee, Florida Assistant Professor Department of Civil Engineering College of Engineering Abraham Kandel, Ph.D. Florida A & M University Chairman and Professor and Department of Computer Science Florida State University Florida State University Tallahassee, Florida Tallahassee. Florida Javier Yllera, Ph.D. Consultant L. F. Pau, D.Sc. Institute of Nuclear Engineering Technical University of Denmark Technical University Lyngby , Denmark Berlin, West Germany TABLE OF CONTENTS. VOLUME I Chapter 1 A Numerical Comparison of Short- and Long-Term Hazards.. ........................... 1 Trevor A. Kletz Chapter 2 Setting Priorities in Safety.. ............................................................. 11 Trevor A. Kletz Chapter 3 Fault Tree Analysis for Process Plants .................................................. 21 Ulrich Hauptmanns Chapter 4 Hazard Identification and Safety Assessment of Human-Robot Systems.. ............... 61 Hiromitsu Kumamoto, Yoshinobu Sato, and Koichi Inoue Chapter 5 Plant Fault Diagnosis Expert System Based on PC Data Manipulation Languages.. ............................................................................. 8 1 Hiromitsu Kumamoto Chapter 6 Fuzzy Fault Tree Analysis: Theory and Application.. .................................. 117 F. S. Lai, S. Shenoi, and L. T. Fan Index ................................................................................... 139 TABLE OF CONTENTS, VOLUME I1 Chapter 1 Measures of Accountability and Credibility in Knowledge-Based Diagnosis Systems .... 1 Ronald R. Yager Chapter 2 The Modeling of Computer Security Systems Using Fuzzy Set Theory ................. 17 Wilker S. Bruce, Abraham Kandel, and Eitan Avni Chapter 3 Structure Modeling of Process Systems for Risk and Reliability Analysis.. ............. 45 Ahmed Shafaghi Chapter 4 Risk Analysis of Fatigue Failure of Highway Bridges.. ................................. 65 Nur Yazdani and Pedro Albrecht Chapter 5 Modularization Methods for Evaluating Fault Trees of Complex Technical Systems ................................................................................. 81 Javier Yllera Chapter 6 Utilizing Probabilistic Risk Analyses (PRAs) in Decision Support Systems ............ 101 William E. Vesely Chapter 7 Survey of Expert Systems for Fault Detection, Test Generation, and Maintenance. .... l l7 L. F. Pau Index ................................................................................... 135 Chapter 1 MEASURES OF ACCOUNTABILITY AND CREDIBILITY IN KNOWLEDGE BASED DIAGNOSIS SYSTEMS Ronald R. Yager TABLE OF CONTENTS I. Introduction.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 11. Measures of Accountability.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 111. Generalization of Accountability.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 . .. IV. Measure of Cred~bll~.t y. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 V. Conclusion.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l4 Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l4 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l4