Engineering Asset Management 2011: Proceedings of the Sixth World Congress on Engineering Asset Management

691 Pages·2014·19.81 MB·English

by  E. Gilabert, E. Jantunen, C. Emmanouilidis, A. Starr (auth.), Jay Lee, Jun Ni, Jagnathan Sarangapani, Joseph Mathew (eds.)

Lecture Notes in Mechanical Engineering
Jay Lee
Jun Ni
Jagnathan Sarangapani
Joseph Mathew Editors
Engineering Asset
Management 2011
Proceedings of the Sixth World Congress
on Engineering Asset Management
Lecture Notes in Mechanical Engineering
For furthervolumes:
http://www.springer.com/series/11236
Jay Lee Jun Ni Jagnathan Sarangapani
• •
Joseph Mathew
Editors
Engineering Asset
Management 2011
Proceedings of the Sixth
World Congress on Engineering
Asset Management
123
Editors
Jay Lee Jagnathan Sarangapani
Department of Mechanical, Industrial MissouriUniversity ofTechnology
and Nuclear Engineering Rolla,MO
College ofEngineering USA
Universityof Cincinnati
Cincinnati,OH Joseph Mathew
USA Centre forIntegrated EngineeringAsset
Management
Jun Ni Queensland UniversityofTechnology
Department of Mechanical Engineering Brisbane, QLD
Universityof Michigan Australia
AnnArbor, MI
USA
ISSN 2195-4356 ISSN 2195-4364 (electronic)
ISBN 978-1-4471-4992-7 ISBN 978-1-4471-4993-4 (eBook)
DOI 10.1007/978-1-4471-4993-4
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Contents
1 Optimizing E-Maintenance Through Intelligent Data
Processing Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
E. Gilabert, E. Jantunen, C. Emmanouilidis, A. Starr and A. Arnaiz
2 Developing RCM Strategy for Wind Turbines Utilizing
Online Condition E-Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . 11
D. Baglee and M. J. Knowles
3 A Study of Derailment in Australia: Analysing Risk Gaps
with Remote Data Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . 21
G. Chattopadhyay, D. Raman and M. R. Alam
4 eMaintenance Industrial Applications: Issues and Challenges. . . . 33
R. Karim, A. Parida, O. Candell and U. Kumar
5 Aspects of Data Quality in eMaintenance: A Case Study
of Process Industry in Northern Europe . . . . . . . . . . . . . . . . . . . 41
M. I. Al-Jumaili, V. Rauhala, K. Jonsson, R. Karim and A. Parida
6 Availability Simulation Modeling of a Roasting
Process System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Y. I. Kuruppu and M. R. Hodkiewicz
7 Maintenance Optimization for Asset Systems
with Dependent Performance Degradation . . . . . . . . . . . . . . . . . 67
N. Rasmekomen and A. K. Parlikad
8 Prognostics for Optimal Maintenance: Maintenance Cost Versus
Product Quality Optimization for Industrial Cases . . . . . . . . . . . 77
A. V. Horenbeek, A. Bey-Temsamani, S. Vandenplas,
L. Pintelon and B. Deketelaere
v
vi Contents
9 Optimizing Preventive Maintenance Strategies
for Linear Assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Y. Sun, C. Fidge and L. Ma
10 Identifying Differences in Safe Roads and Crash Prone
Roads Using Clustering Data Mining . . . . . . . . . . . . . . . . . . . . . 103
D. Emerson, R. Nayak and J. Weligamage
11 M-ary Trees for Combinatorial Asset Management
Decision Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
S. Chakraborty, C. Fidge, L. Ma and Y. Sun
12 Value at Risk Associated with Maintenance
of a Repairable System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
T. Cheng, M. D. Pandey and J. A. M. van der Weide
13 A Proposed Decision-Making Model to Prioritize Building
Elements Maintenance Actions Toward Achieving
Sustainability in Community Buildings in Australia. . . . . . . . . . . 139
P. Kalutara, G. Zhang, S. Setunge, R. Wakefield and H. Mohseni
14 Optimal Design of CSADT with Multiple Stresses. . . . . . . . . . . . 153
Z. Z. Ge, X. Y. Li and T. M. Jiang
15 Group Maintenance Scheduling: A Case Study
for a Pipeline Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
F. Li, L. Ma, Y. Sun and J. Mathew
16 Rail Wagon Bearings Health Management Based on Imperfect
Acoustic Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
A. Ghasemi and M. R. Hodkiewicz
17 Detection of Failure in Gearbox Using Intensified Envelope
Analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
D. S. Gu, J. G. Kim, T. Kelimu, W. C. Kim and B. K. Choi
18 The AE Signal Analysis of the Fatigue Growth Test
Using Acoustic Emission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
J. G. Kim, D. S. Gu, H. Hwang, W. C. Kim and B. K. Choi
19 Commercialization of Prognostics Systems Using
Commercial Off-the-Shelf Technologies. . . . . . . . . . . . . . . . . . . . 211
P. Johnson
Contents vii
20 Investigation of Energy Consumption and Wear
in Bypass Pneumatic Conveying of Alumina . . . . . . . . . . . . . . . . 221
B. Chen, A. A. Cenna, K. C. Williams, M. G. Jones and Y. Wang
21 Condition Monitoring of Remote Industrial Installations
Using Robotic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
M. G. Lipsett, J. D. Yuen, N. A. Olmedo and S. C. Dwyer
22 Systematic Design of Prognostics and Health Management
Solutions for Energy Applications. . . . . . . . . . . . . . . . . . . . . . . . 243
M. Abuali, E. R. Lapira, W. Zhao, D. Siegel, M. Rezvani
and J. Lee
23 Physics of Failure Based Reliability Assessment
of Electronic Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
S. Menon, Elviz Georgea, M. Osterman and M. Pecht
24 Estimating the Loading Condition of a Diesel Engine
Using Instantaneous Angular Speed Analysis. . . . . . . . . . . . . . . . 259
T. R. Lin, A. C. C. Tan, L. Ma and J. Mathew
25 Life and Reliability Prediction of the Multi-Stress Accelerated
Life Testing Based on Grey Support Vector Machines. . . . . . . . . 273
F. Sun, X. Li and T. Jiang
26 Reliability Analysis Based on Improved Dynamic Fault Tree. . . . 283
J. Hao, L. Zhang and L. Wei
27 Operation Reliability Assessment Based on Running
Condition Information for Large Machinery. . . . . . . . . . . . . . . . 301
Z. He and G. Cai
28 Proactive Fleet Health Monitoring and Management. . . . . . . . . . 313
M. Monnin, J. B. Leger and D. Morel
29 ManagingRisksinServiceValueNetworks . . . . . . . . . . . . . . . . . 321
T. Uusitalo, K. Palomäki and E. Kupi
30 Towards an Asset Management Reference Model:
Basis for a Unified Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
Y. Wijnia, J. de Croon and J. P. Liyanage
viii Contents
31 Performance Standardization for Sustainability in Complex
Production Networks: A Roadmap . . . . . . . . . . . . . . . . . . . . . . . 339
J. E. Beer and J. P. Liyanage
32 Modeling the Impact of Working Capital Management
on the Profitability in Industrial Maintenance Business . . . . . . . . 349
S. Marttonen, S. Viskari and T. Kärri
33 From-Design-to-Operations Risk Mitigation in Nordic Wind
Energy Assets: A Systematic RAMS1I Management Model. . . . . 365
R. Tiusanen, J. Jännes and J. P. Liyanage
34 Success Factors for Remote Service Systems . . . . . . . . . . . . . . . . 385
G. Schuh, C. P. Winter, C. Grefrath and P. Jussen
35 Customer Observation as a Source of Latent Customer Needs
and Radical New Ideas for Product-Service Systems . . . . . . . . . . 395
J. Hanski, M. Reunanen, S. Kunttu, E. Karppi, M. Lintala
and H. Nieminen
36 Application of a Unified Reference Model Across Asset Types:
Comparative Cases. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
Y. Wijnia, J. de Croon and J. P. Liyanage
37 Clouds of Technical Data Promise Aid to Asset Management. . . . 419
P. Johnson
38 Surviving the Data Storm Using Rich Data Structures
at Data Recording and Data Warehouse . . . . . . . . . . . . . . . . . . . 427
P. Johnson
39 Visualization Management of Industrial Maintenance
Data Using Augmented Reality. . . . . . . . . . . . . . . . . . . . . . . . . . 435
D. B. Espíndola, C. E. Pereira, R. V. B. Henriques
and S. S. Botelho
40 Modeling of Age-Dependent Failure Tendency
from Incomplete Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
P. Hagmark and J. Laitinen
41 Asset Lifecycle Information Quality Management:
A Six-Sigma Approach. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461
S. H. Lee and A. Haider
Contents ix
42 An Ontology-Based Implementation on a Robotic Assembly
Line for Supporting Lifecycle Data Management. . . . . . . . . . . . . 471
A. Matsokis and D. Kiritsis
43 A Mathematical Formulation of the Problem of Optimization
of Inspection Planning in Asset Management. . . . . . . . . . . . . . . . 485
J. Mashford, D. Marlow, D. Marney and S. Burn
44 Self-Management Process in S-Maintenance Platform . . . . . . . . . 495
M. H. Karray, B. C. Morello, C. Lang and N. Zerhouni
45 Case Study: Level of Service Criteria for Critical
Rotating Assets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 519
S. Haines and M. R. Hodkiewicz
46 Condition Assessment of Civil Engineering Assets . . . . . . . . . . . . 533
Joe Amadi-Echendu and Nkululeko Xulu
47 Analysis of Wear Mechanisms in Pneumatic Conveying
Pipelinesof Fly Ash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
A. A. Cenna, K. C. Williams, M. G. Jones and W. Robinson
48 RFID-Based Asset Management of Time and Temperature
Sensitive Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549
M. Zawodniok, S. Jagannathan, C. Saygin and A. Soylemezoglu
49 Advances Toward Sustainability in Manufacturing . . . . . . . . . . . 563
E. Gilabert, A. Arnaiz and O. Revilla
50 Wavelet Analysis and Fault Feature Extraction
of Rolling Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571
Z. Yang and L. Gao
51 Failure Mode Analysis Based on MFM-HAZOP Model
of Gathering System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579
J. Wu, L. Zhang, W. Liang and J. Hu
52 A Review of Machinery Diagnostics and Prognostics
Implemented on a Centrifugal Pump. . . . . . . . . . . . . . . . . . . . . . 593
K. K. McKee, G. L. Forbes, I. Mazhar, R. Entwistle and I. Howard
53 Condition-Based Monitoring of a Centrifugal Pump
Using Mahalanobis-Taguchi System . . . . . . . . . . . . . . . . . . . . . . 615
S. Jagannathan, C. Saygin and M. Zawodniok
x Contents
54 Experimental Validation of LS-SVM Based Fault
Identification in Analog Circuits Using Frequency Features. . . . . 629
A. S. S. Vasan, B. Long and M. Pecht
55 Gearbox Fault Diagnosis Using Two-Dimensional
Wavelet Transform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 643
M. R. Hoseini and M. J. Zuo
56 Flexible Gas Infrastructures. . . . . . . . . . . . . . . . . . . . . . . . . . . . 655
P. Herder and K. Pulles
57 The Impact of Innovative Contracting on Asset Management
of Public Infrastructure Networks. . . . . . . . . . . . . . . . . . . . . . . . 665
L. Volker, M. Altamirano, P. Herder and T. van der Lei
58 The Dynamics of Outsourcing Maintenance of Civil
Infrastructures in Performance-Based Contracts. . . . . . . . . . . . . 677
R. Schoenmaker, J. A. de Bruijn and P. M. Herder
59 Deterioration Prediction of Superstructure Elements
of Community Buildings in Australia Using
a Probabilistic Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 689
H. Mohseni, S. Setunge, G. Zhang and P. Kalutara
60 iFactory Cloud Service Platform Based on IMS Tools
and Servo-lution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 699
A. Kao, J. Lee, E. R. Lapira, S. Yang, Y. Huang and N. Yen