EIA Report for Proposed Manufacturing Unit of API and Intermediate Chemicals M/s. NGL Fine ...

392 Pages·2012·6.31 MB·English

SEEPL/EIA/F/IND/NGLFCL/002/2016-17/00
EIA Report for Proposed Manufacturing Unit of
API and Intermediate Chemicals
For
M/s. NGL Fine-Chem Limited
Plot no.S-18/3, MIDC-Tarapur, Kolawade village,Boisar,Dist.Palghar, Maharashtra-
401 506.
EIA Consultant
M/s. Sadekar Enviro Engineers Pvt. Ltd.
QCI-NABET Accredited EIA Consultancyfor Sector 5 (f)category ‘A’.
NABL Accredited Laboratory, Valid up to 29.06.2016
Lab. Recognized by MoEF &CC, Govt. of India, Valid up to 2.01.2019
Certified by ISO 9001:2008 & BS OHSAS 18001:2007
310, Dempo Towers, EDC Patto, Panaji, Goa state, India. PIN: 403001
Email : [email protected] / [email protected]
Website:-www.sadekarenviro.com Telephone : [phone]
May 2017
Environmental Impact Assessment Report forproposed manufacturing unit of API & API
IntermediatesChemicalsat Tarapur MIDC , Palghar district, Maharashtra.
SEEPL/EIA/F/IND/NGLFCL/002/2016-17/00
INDEX
Sr. No Components Page No.
EXECUTIVE SUMMARY 1-1 to 1-11
1 Introduction 1
2 Historyof the project 1 to 3
3 Justification of project 4
4 Process description 4
5 BaselineEnvironmental Status 5 to 9
6 Prediction of Impacts & its mitigation 9 to 14
7 Risk Assessment Study 14
8 Disaster Management Plan 15
9 CSR Activity 16
10 Occupational Health Measures 11
11 Post Project Monitoring Plan 17 to 18
12 EMP Cost &Budgetary 18 to 20
1) CHAPTER 1-INTRODUCTION 1-1 to 1-17
1.1 Purpose of the project 1-1 to 1-2
1.2 Information about project proponent 1-2 to 1-3
1.3 Brief description of nature, size, location of the project and its 1-3
importance to the country, region
1.3.1 Nature of the project 1-3
1.3.2 Size of project 1-3
1.3.3 Location of the project 1-4
1.3.4 Importance to the country 1-4 to 1-5
1.4 Scope of the study 1-5
1.4.1 Standard TOR by MoEF & CC 1-6 to 1-14
1.4.2 Specific TOR byMoEF & CC dated April 2015 1-14 to 1-15
1.4.3 Additional TOR given by SEAC-I in the 125th Meeting dated 12th 1-15 to 1-16
and 13th April, 2016
1.5 Details of the EIA Consultant including NABET Accreditation 1-16 to 1-17
2) CHAPTER 2– PROJECT DESCRIPTION 2-1 to 2-29
2.1 Type of project 2-1
2.2 Need for the project 2-1
2.3 History of the project 2-1
2.4 Size or magnitude of operation 2-2 to 2-4
2.5 Location of the project 2-4
Sadekar Enviro Engineers Pvt. Ltd
Environmental Impact Assessment Report forproposed manufacturing unit of API & API
IntermediatesChemicalsat Tarapur MIDC , Palghar district, Maharashtra.
SEEPL/EIA/F/IND/NGLFCL/002/2016-17/00
2.5.1 List of major industries within 10 km study area 2-5
2.5.2 Land Use details of the project plot area 2-6 to 2-10
2.6 Proposed schedule for approval and implementation 2-11
2.6.1 Status of land acquisition 2-11
2.6.2 Technology & process description 2-11 -2 -17
2.6.3 Details of manufacturing process 2-18
2.6.3.1 Manufacturing process of Diminazene aceturate 2-17 to 2-19
2.7 If expansion project, details of existing products with capacities and 2-20
whether adequate land is available for expansion, reference of
earlier EC if any
2.8 Description of mitigation measures 2-21 to 2-22
3) CHAPTER 3– BASE LINE STATUS EVALUATION
3.1 Methodology 3-5 to 3-12
3.2 Ambient Air Quality Monitoring 3-12 to 3-21
3.3 Surface Water Quality 3-22 to 3-33
3.4 Ground Water Quality 3-34 to 3-42
3.5 Noise Level Monitoring 3-43 to 3-48
3.6 Soil Quality 3-49 to 3-55
3.7 Geology & Hydrogeology of the study area 3-56 to 3-58
3.8 Traffic Study 3-59 to 3-67
3.9 Land use Pattern 3-68 to 3-72
3.10 Biotic Environment 3-73 to 3-87
4) CHAPTER 4-ANTICIPATEDENVIRONMENTAL
IMPACTS & MITIGATION MEASURES
4.1 Air Environment 4-1 to 4-12
4.2 Water Environment 4-13 to 4-22
4.3 Noise Environment 4-22 to 4-29
4.4 Details of hazardous and non-hazardous waste generation and their 4-30 to 4-32
storage, utilization and management
4.5 Soil environment 4-32 to 4-35
4.6 Biological environment 4-35 to 4-37
4.7 Land environment 4-37 to 4-38
4.8 Socio Economic Environment 4-38
4.9 Odour 4-38 to 4-40
5) CHAPTER 5– ANALYSIS OF ALTERNATIVE 5-1 to 5-3
Sadekar Enviro Engineers Pvt. Ltd
Environmental Impact Assessment Report forproposed manufacturing unit of API & API
IntermediatesChemicalsat Tarapur MIDC , Palghar district, Maharashtra.
SEEPL/EIA/F/IND/NGLFCL/002/2016-17/00
5.1 Introduction 5-1
5.2 Analysis of alternative site 5-1
5.3 Analysis of alternative technology 5-1 to 5-2
6) CHAPTER 6– ENVIRONMENTAL MONITORING 6-1 to 6-5
PROGRAM
6.1 Introduction 6-1
6.2 Monitoring points/locations and components 6-1 to 6-2
6.3 Post project monitoring parameters & frequency 6-3
6.4 Monitoring methodologies 6-4
6.5 Documentation and Reporting 6-4
6.6 Budget & procurement schedule 6-4 to 6-5
7) CHAPTER 7– ADDITIONAL STUDIES 7-1 to 7-52
7.1 Public Hearing 7-1
7.2 Risk Assessment 7-1 to 7-2
7.3 HAZOP Study 7-3 to 7-6
7.4 Aerial Location of Hazardous Atmosphere (ALOHA) 7-6 to 7-17
7.5 DOW Fire and Explosion Index 7-18 to 7-20
7.6 Toxicity (Monds) Index 7-21 to 7-22
7.7 Disaster Management Plan 7-23 to 7-39
7.8 Off-Site Emergency Preparedness Plan 7-39 to 7-45
8) CHAPTER 8- PROJECT BENEFITS 8-1 to 8-2
9) CHAPTER 9-ENVIRONMENTAL COST BENEFIT 9-1
ANALYSIS
10) CHAPTER 10-ENVIRONMENTAL MANAGEMENT PLAN
10.1 Introduction 10-1
10.2 Organizational Structure Of Environmental Management 10-2
10.3 Budget for Environmental Management / Environmental Pollution 10-3
Control Measures
10.4 Details of EMP Budgetary Allocation 10-3 to 10-4
10.5 Details of Environmental Mitigation Measures 10-4 to 10-9
10.6 Fly Ash utilization as per Fly Ash Notification, 2009. 10-9
10.7 Action Plan for Green Belt Development 10-10
Sadekar Enviro Engineers Pvt. Ltd
Environmental Impact Assessment Report forproposed manufacturing unit of API & API
IntermediatesChemicalsat Tarapur MIDC , Palghar district, Maharashtra.
SEEPL/EIA/F/IND/NGLFCL/002/2016-17/00
10.7.1 Design and development of green belt 10-10
10.7.2 Guidelines & Technique for green belt development 10-10
10.7.3 Project plot area breakup details 10-910
10.7.4 Proposed green belt 10-11
10.7.5 Area calculations for plantation 10-11
10.7.6 Suggested plant species 10-11 to 10-12
10.7.7 Budgetary Allocation & Action Plan for Green Development Plan 10-12 to 10-13
10.8 Action plan for rain water harvesting measures at plant site 10-13
10.9 Storm Water Management 10-14 to 10-15
10.10 Solvent Management System 10-15 to 10-17
10.11 CSR Activity (Enterprises Social Commitment) 10-17 to 10-18
10.12 Occupational Health 10-18 to 10-19
10.13 Corporate Environmental Policy 10-19 to 10-22
11) CHAPTER 11-SUMMARY & CONCLUSION
11.1 Salient Features of The Project 11-1 to 11-3
11.2 Conclusion 11-3
12) CHAPTER 12-DISCLOSURE OF CONSULTANT 12-1 to 12-6
ANNEXURE
1.1 Statutory permissions
2.1 Material balance of all product reactions
3.1 Detailed Floral & Faunal Inventory
4.1 Dispersion profile of air pollutants by AERMOD
4.2 Details of membership of TEPS CETP, Tarapur MIDC.
4.3 Estimation of outlet concentration of fly ash from bag filter
7.1 HAZOP methodology
7.2 DOW Fire and Explosion index
7.3 Mond’s Toxicity Index
7.4 ALOHA studies
10.1 consent copies of MPCB authorized vendors for solvent recovery
Sadekar Enviro Engineers Pvt. Ltd
Environmental Impact Assessment Report forproposed manufacturing unit of API & API
IntermediatesChemicalsat Tarapur MIDC , Palghar district, Maharashtra.
SEEPL/EIA/F/IND/NGLFCL/002/2016-17/00
LIST OF TABLES
Table
Name of Table Page No.
no.
EXECUTIVE SUMMARY
1 Salient Features of the Project 1 to 3
1. Summary of Impacts & Mitigation Measures 10 to 14
2
1) CHAPTER 1-INTRODUCTION
1.1 Compliance of Standard TOR 1-6 to 1-14
Compliance of Specific TOR by MoEF & CC 1-14 to 1-
1.2
15
Compliance of SEAC Additional TOR 1-15 to 1-
1.3
16
Details of Accreditation of SEEPL 1-16 to 1-
1.4
17
2) CHAPTER2 - PROJECT DESCRIPTION
2.1 Project details 2-2 to 2-4
2.2 Latitude & Longitude of factory corners 2-5
2.3 Immediate surroundings to the project site 2-5
2.4 List of major industries 2-5 to 2-6
2.5 Area break up details of the project plot area 2-6
2.6 Schedule for approval and implementation 2-11
List of raw materials 2-13 to 2-
2.7
16
List of products 2-15 to 2-
2.8
17
2.9 List of proposed major equipments & machineries 2-17
3) CHAPTER 3- PREVAILINMG ENVIRONMENTAL STATUS
3.1 Variation in Meteorological Data from IMD 3-6
3.2 Wind direction and Wind speed 3-7
3.3 Site SpecificMicro Meteorology Data 3-9
3.4 Methodology Used for Ambient Air Analysis 3-13
3.5 Details of Sampling Selected Locations 3-15
3.6 Ambient Air Quality Status (Criteria Pollutants) 3-17
3.7 Results of Additional Air Quality Parameters at Project Site 3-20
3.8 Details of Surface Water Quality Monitoring Stations 3-24
Sadekar Enviro Engineers Pvt. Ltd
Environmental Impact Assessment Report forproposed manufacturing unit of API & API
IntermediatesChemicalsat Tarapur MIDC , Palghar district, Maharashtra.
SEEPL/EIA/F/IND/NGLFCL/002/2016-17/00
3.9 MethodologiesUsed for Water Analysis 3-24
3.10 Surface Water Quality Results 3-28
3.11 IS: 2296–1982_Inland_Surface_Water_Stds 3-30
3.12 Details of Sampling Locations for GroundWater samples 3-34
3.13 Techniques Used for Water Analysis 3-37
3.14 Ground Water Quality Results 3-39
3.15 IS:10500:2012 Standards for Drinking Water 3-41
3.16 Details of Noise Quality Monitoring Stations 3-46
3.17 Result of Ambient Noise Monitoring 3-46
3.18 Details of Soil Quality Sampling Stations 3-51
3.19 Results of soil monitoring 3-51
3.20 Chemical Classification of Soil Quality 3-54
3.21 Levels of Soil Fertility 3-50
3.22 Statigraphic sequences of the geological formation in the district 3-51
3.23 Traffic study observation locations 3-56
3.24 Recommended PCU factors for various types of vehicles on urban roads 3-57
Summary of traffic in terms of PCUs observed at observation point (TS1)-during (08:
3.25 3-60
00 to 10: 00 AM) & (04: 00 to 06:00 PM)
3.26 Estimated Increase in Traffic Scenario in terms of PCUs at Traffic Sites 3-61
Summary of increased traffic in terms of PCUs due to proposed project (TS1)–during
3.27 (08: 00 to 10: 00 AM) 3-62
3.28 Categorization of land use & landcover pattern of the study area 3-64
Descriptive Statistics indicating mean and standard deviation(N=50)
3.29 3-76
3.30 Indicating Pearson’s correlation among variables (N=50)1 3-77
CHAPTER 4-ANTICIPATED ENVIRONMENTAL IMPACTS & MITIGATION
4) Page No.
MEASURES
4.1 Atmospheric inversion level at TTC, Thane, Maharashtra 4-4
4.2 Model Input Parameters for Boiler & Thermic Fluid Heater Stack Modeling 4-5
4.3 Interpretation of the Incremental Values 4-7
4.4 Water Balance(summer) 4-14
4.5 Water Balance(rainy season) 4-15
4.6 Characteristics of the High & Low TDS/COD Wastewater 4-15
4.7 Characteristics of the Treated Effluent 4-16
4.8 Dimensions of proposed ETP for treatment of LCOD/TDS effluent 4-18
Sadekar Enviro Engineers Pvt. Ltd
Environmental Impact Assessment Report forproposed manufacturing unit of API & API
IntermediatesChemicalsat Tarapur MIDC , Palghar district, Maharashtra.
SEEPL/EIA/F/IND/NGLFCL/002/2016-17/00
4.9 Dimensions of proposed ETP fortreatment of HCOD/TDS effluent 4-19
4.10 Noise Level Generated from Construction Equipments 4-23
4.11 Noise Model Input Data 4-24
4.12 Drop down of Noise level in Construction Phase 4-26
4.13 Noise level generated from Operational Phase 4-27
4.14 Drop down of Noise level in Construction Phase 4-29
4.15 Sources of hazardous waste generation 4-32
4.16 Solid waste generation and disposal method 4-33
6) CHAPTER 6 ENVIRONMENTAL MONITORING PROGRAMME
6.1 Pre project monitoring parameters 6-2
6.2 Post project monitoring parameters & frequency 6-3
7) CHAPTER 7 ADDITIONAL STUDIES
7.1 HAZOP Study Recommendations 7-3 to 7.-6
7.2 Storage Details 7-9
7.3 ALOHA footprints 7-9
7.4 List of hazardous chemicals and its respective DOW F& E Index 7-18
7.5 Recommended Minimum Features According To Dow Fire And Explosion Index 7-19
7.6 Monds Toxicity index of toxic chemicals 7-22
7.7 Salient Features of Project 7-24
7.8 Details of fire extinguishers with location 7-28
7.9 Details of fire fighting system 7-29
7.10 Details of fire hydrant points in the premises 7-29
7.11 First Aid kit Facility 7-35
Components of First Aid Box 7-36 to 7-
7.12
37
Details of external agencies to be involved during emergency 7-44 to 7-
7.13
45
LIST OFFIGURES
Figure no. Name of Figure Page No.
EXECUTIVE SUMMARY
1 Satellite Image 1
2 Process Description Diagram 5
3 Graphical representation of PM µg/m3 8
10
4 Graphical representation of PM µg/m3 8
2.5
5 Graphical representation of SO µg/m3 9
2
6 Graphical representation of NO µg/m3 9
X
Sadekar Enviro Engineers Pvt. Ltd
Environmental Impact Assessment Report forproposed manufacturing unit of API & API
IntermediatesChemicalsat Tarapur MIDC , Palghar district, Maharashtra.
SEEPL/EIA/F/IND/NGLFCL/002/2016-17/00
7 Graphical Representation of CO (mg/m3) 9
8 Graphical Representation of Noise Level 14
9 Maximum credible Loss Scenario 21
2) CHAPTER 2- PROJECT DESCIRPTION
2.1 Google Earth image depicting plot boundary 2-4
2.2 MIDC layout of industrial area 2-7
2.3 Location On SOI Toposheet 2-8
2.4 Plot layout 2-9
2.5 Existing factory & utilities photographs of Modepro India Pvt. Ltd. 2-10
3) CHAPTER 3-PREVAILINGENVIRONMENTLA STATUS
3.1 Methodology For EIA 3-2
3.2 Methodology for Obtaining Environmental Clearance 3-4
3.3 Annual Windrose from 2011-2015 3-8
3.4 Wind rose from 2011 to 2015 (Mar. to May) 3-8
3.5 Wind rose from Mar. to May at NGL Fine Chem 3-10
3.6 Sampling Locations selected for NGL FineChem. on Google Earth Imagery 3-16
3.7 Surface Water Quality Monitoring Locations (Google Earth Imagery) 3-26
3.8 Ground Water Quality Monitoring Locations (Google Earth Imagery) 3-38
3.9 Noise Level Monitoring Locations on Google Earth Imagery 3-45
3.10 Soil Quality Sampling Locations (Google Earth Imagery) 3-50
3.11 Geological Map of Maharashtra State 3-57
3.12 Ground Water Level 3-58
3.13 Traffic Observation Locations 3-61
Percentage of vehicle count at (TS1) during morning peak hours (8AM to 9
3.14 3-63
AM)
Percentage of vehicle count at (TS1) during morning peak hours (9 AM to 10
3.15 3-63
AM)
Percentage of vehicle count at (TS1) during evening peak hours (4 PM to 5
3.16 3-63
PM)
Percentage of vehicle count at (TS1) during eveningpeak hours (5 PM to 6
3.17 3-63
PM)
Percentage of vehicle count at (TS2) during morning peak hours (8 AM to 9
3.18 3-64
AM)
Percentage of vehicle count at (TS2) during morning peak hours (9 AM to 10
3.19 3-64
AM)
Percentage of vehicle count at (TS2)during evening peak hours (4 PM to 5
3.20 3-64
PM)
Percentage of vehicle count at (TS2) during evening peak hours (5 PM to 6
3-64
3.21 PM)
Sadekar Enviro Engineers Pvt. Ltd
Environmental Impact Assessment Report forproposed manufacturing unit of API & API
IntermediatesChemicalsat Tarapur MIDC , Palghar district, Maharashtra.
SEEPL/EIA/F/IND/NGLFCL/002/2016-17/00
3.22 Land Use Land Cover Map of the Study Area 3-69
3.23 Percentage wise Land Use classification of the study area 3-70
3.24 Percentage wise Land Cover classification of the study area 3-71
3.25 Map depicting Drainage Pattern of the study area 3-72
10 km radial study area (Google Earth Imagery)
3-74
3.26
4) CHAPTER 4-ANTICIPATED IMPACTS & MITIGATION
MEASURES
4.1 General arrangement of bag filter 4-10
4.2 Scrubber Design 4-12
4.3 Flow chart of the effluent treatment plant for HCOD/TDS 4-20
4.4 Flow chart of the effluent treatment plant for LCOD/TDS 4-21
7) CHAPTER 7 ADDITIONAL STUDIES
7.1 Description of AEGL levels 7-7
7.2 Schematic Representation of organizational structure of environment
7-30
management
7.3 Schematic representation of administrative order of company to deal
7-31
with environmental issues
Sadekar Enviro Engineers Pvt. Ltd