Efficient aeration – oxygen transfer Prof. Dr.-Ing. habil. Martin Wagner Justus Behnisch, M.Sc. Anja Ganzauge, M.Sc. 07.06.2017 | Institut IWAR | Prof. Dr.-Ing. habil. Martin Wagner | 1 Structure Introduction Oxygen transfer in wastewater SOTR General requirement α-value Dimensioning an energy efficient aeration system New design approach and the EXPOVAL project Conclusions References 07.06.2017 | Institut IWAR | Prof. Dr.-Ing. habil. Martin Wagner | 2 Energy demand for aeration/mixing WWTP consume large POWER REQUIREMENT WWTP amounts of energy Consumer: 5% Aeration 5% Aeration Recirculation 15% Mixing Sludge treatment Pumps 60% Mechanical … 15% cleaning Other Optimization of the energy efficiency of a WWTP [DWA(2008)] 07.06.2017 | Institut IWAR | Prof. Dr.-Ing. habil. Martin Wagner | 3 Objectives of Aeration provide oxygen for carbon and nitrogen oxidation maintaining minimum oxygen concentration: without nitrification > 0 – 0.5 mg/l nitrification 1.5 – 2.0 mg/l Disc Tube Plate 07.06.2017 | Institut IWAR | Prof. Dr.-Ing. habil. Martin Wagner | 4 Objectives of Aeration Mixing of aeration tanks avoid settling of activated sludge provide nutrient transfer (BOD, N, P, O ) 2 to bacteria (-flocs) provide transport of metabolism products from bacteria (-flocs) provide stripping of gases CO from BOD degradation (pH-value) 2 N denitrification 2 source: Ruhrverband 07.06.2017 | Institut IWAR | Prof. Dr.-Ing. habil. Martin Wagner | 5 Aeration systems 1. Mechanical/Surface aeration Water drops in the air O Diffusion from air into water 2 source: biogest.de 2. Fine bubble Aeration Gas-bubbles in the water O Diffusion from gas bubble into 2 water 07.06.2017 | Institut IWAR | Prof. Dr.-Ing. habil. Martin Wagner | 6 Dimensioning an aeration system Standard Oxygen Transfer Rate SOTR [kg O /h] 2 “SOTR is the mass [kg] of oxygen transferred by an aeration installation in one hour in a tank of certain size filled with clean water at DO of C = 0 mg/L, a water temperature of 20 °C and normal atmospheric pressure (1,013 mbar).” (ATV-M209E) Oxygen Transfer at Standard Conditions atmospheric normal air pressure (1,013 mbar -> C ) S TW = 20 °C -> c und k a S L oxygen concentration C = 0 mg/l 07.06.2017 | Institut IWAR | Prof. Dr.-Ing. habil. Martin Wagner | 7 Dimensioning an aeration system calculation of Standard Clean Water Oxygen Transfer Rate (SOTR) according to the DWA-M 229-1 (2013): 𝑓 ∙ 𝛽 ∙ 𝐶 𝑑 𝑆,20 𝑆𝑂𝑇𝑅 = ∙ 𝑂𝑉 𝑝 ℎ 𝛼 ∙ 𝑓 ∙ 𝛽 ∙ 𝐶 ∙ 𝑎𝑡𝑚 − 𝐶 ∙ 𝜃 𝑇 −20 𝑊 𝑑 𝑆,𝑇 1,013 𝑋 SOTR: Standard Oxygen Transfer Rate [kgO /h] 2 OV : Oxygen demand (OUR) [kgO /h] h 2 f : depth factor [-] d c : O saturation concentration [mg/l] S 2 β: salt factor [-] f : salt factor for α-value [-] S α: alpha-value [-] 07.06.2017 | Institut IWAR | Prof. Dr.-Ing. habil. Martin Wagner | 8 General requirements source: www.stol.it www.merkur.de www.shutterstock.com 07.06.2017 | Institut IWAR | Prof. Dr.-Ing. habil. Martin Wagner | 9 General requirements Influence of salt: Salt reduce O saturation concentration: 2 c = β · c S,wastewater S β: salt factor = 0,95 to 1,0 = 1 – 0,01 · TDS [-] TDS: Total Dissolved Solids [g/L] e.g. North Sea: β 0,8 Other effects by salt, where investigated in the EXPOVAL Project (later in this presentation) 07.06.2017 | Institut IWAR | Prof. Dr.-Ing. habil. Martin Wagner | 10
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