Visvesvaraya Technological University, Belagavi A Project Report on “DESIGN AND FABRICATION OF MULTI-PURPOSE WHEELCHAIR FOR DIFFERENTLY-ABLED PERSON” (KSCST Sponsored Project) (Reference Number: 4OS_BE_0327) submitted in partial fulfillment of the requirements for the award of degree of BACHELOR OF ENGINEERING in MECHANICAL ENGINEERING by RAKSHITH R 4VV13ME082 S U R A J G D 4VV13ME111 RITESH N JOSHI 4VV13ME085 THRISHOOL R 4VV13ME114 Under the Guidance of Dr. G V NAVEEN PRAKASH B.E., M.Tech., Ph.D Professor & PG Coordinator Department of Mechanical Engineering Vidyavardhaka College of Engineering Gokulam 3rd Stage, Mysuru 570002, Karnataka, India 2016-2017 VIDYAVARDHAKA COLLEGE OF ENGINEERING Gokulam 3rd Stage, Mysuru - 570002, Karnataka DEPARTMENT OF MECHANICAL ENGINEERING CERTIFICATE Certified that the project work entitled “DESIGN AND FABRICATION OF MULTI- PURPOSE WHEELCHAIR FOR DIFFERENTLY-ABLED PERSON” is carried out by RAKSHITH R 4VV13ME082 SURAJ G D 4VV13ME111 RITESH N JOSHI 4VV13ME085 THRISHOOL R 4VV13ME114 bonafide students of Vidyavardhaka College of Engineering in partial fulfillment for the award of “Bachelor of Engineering” in Mechanical Engineering of the Visvesvaraya Technological University, Belagavi during the year 2016-2017. It is certified that all corrections/suggestions indicated for Internal Assessment have been incorporated in the report deposited in the department library. The project report has been approved as it satisfies the academic requirements in respect of Project work prescribed for the said Degree. Dr. G V NAVEEN PRAKASH Dr. L J SUDEV D r . B S A DASHIVE GOWDA B.E., M.Tech., Ph.D BE., M.Tech., Ph.D M.E., Ph.D Professor & PG Coordinator Head of the Department Principal Project Guide EXTERNAL VIVA Name of the Student : University Seat No : Name of the Examiners Signature with Date 1. 2. ACKNOWLEDGEMENT It is our privilege to express gratitude to all those who inspired and guided us to complete the project work. This work would have remained incomplete without direct and indirect help of many people who have guided us in the success of this project work. We are grateful to them. We are grateful to our Guide Dr. G V Naveen Prakash, Professor & PG Coordinator, Department of Mechanical Engineering for his guidance, constant support and encouragement in completing the project work. We thank our project coordinators Prof. Thamme Gowda C S, Assistant professor and Prof. Vismay K G, Assistant Professor, Department of Mechanical Engineering for his coordination and encouragement in completing the project work. We are grateful to Dr. L J Sudev, Professor & Head of the Department, Mechanical Engineering and Dr. G B Krishnappa, R&D Dean, for their constant support and encouragement in completing the project. We take great pride in thanking Dr. B Sadashive Gowda, Principal for providing congenial atmosphere and support for completion of our work. We also thank our sponsor Karnataka State Council for Science and Technology for their appreciation and support for completion of our project. We thank all the faculties of the department, our parents and friends who helped us directly and indirectly for the completion of our project work. RAKSHITH R RITESH N JOSHI SURAJ G D THRISHOOL R DECLARATION We, the students pursuing Bachelor of Engineering in Mechanical Engineering at Vidyavardhaka College of Engineering, Mysuru, bearing the University Seat Numbers 4VV13ME082, 4VV13ME085, 4VV13ME111, 4VV13ME114, hereby declare that the project work entitled “DESIGN AND FABRICATION OF MULTI-PURPOSE WHEELCHAIR FOR DIFFERENTLY-ABLED PERSON” embodies report of the project carried out by us at Vidyavardhaka College of Engineering, Mysuru, during the 8th semester Bachelor of Engineering under the guidance of Dr. G V NAVEEN PRAKASH, Professor & PG Coordinator, Department of Mechanical Engineering. No part of this project is submitted for the award of degree or diploma in any university or institution previously. Place: Mysuru Date: RAKSHITH R (4VV13ME082) RITESH N JOSHI (4VV13ME085) SURAJ G D (4VV13ME111) THRISHOOL R (4VV13ME114) ABSTRACT One of the basic problems of user on manual wheelchair is overcoming architectural barriers (kerbs, stairs etc.) on its way. Even though many research studies have been reported in different fields to increase the independence of wheelchair users, the question of overcoming obstacles by a wheelchair always remains as topic of discussion for many researchers. In our project a motor operated stair climbing wheelchair concept which can overcome the architectural barriers to a considerable extent has been developed. This project involves the design of an ergonomically designed battery powered wheel chair for multipurpose use. Stair climbing functionality is embedded in the design through its structure and mechanism. All the design parameters of wheelchair were based on the standard design of the stairs in India. Major part of the project focuses on the proposed design concept and concludes by discussing upon the physical working model developed for the proposed design solution. Keywords: Architectural barriers, motor operated, stair climbing CONTENTS Chapter Page Title No. No. 1 INTRODUCTION 1-8 1.1 Wheelchair 1 1.1.1 History 1 1.1.2 Types of wheelchairs 1 1.1.3 Limitations 5 1.2 Stairs 6 1.2.1 Standard stair size 8 2 LITERATURE SURVEY 9-18 2.1 Manual wheelchairs with stair-climbing capabilities 9 2.2 Power wheelchairs with stair-climbing capabilities 13 2.2.1 Wheelchairs that use wheels or wheel clusters to climb 13 2.2.2 Wheelchairs and wheelchair carriers that use legs to climb 15 2.2.3 Wheelchairs and wheelchair carriers that use a rubber track to climb 16 2.3 Summary 18 2.4 Objective 18 3 METHODOLOGY 19-32 3.1 Description 19 3.2 Principle Parts 19 3.2.1 Frame 22 3.2.2 Lobe wheels 24 3.2.3 Chair 28 3.2.4 Gear motor 28 3.2.5 Transmission system 30 3.2.6 Assembly 30 4 WORKING MECHANISM 33-36 4.1 Calculations 35 5 RESULTS & DISCUSSION 37-39 5.1 Advantages & Disadvantages 38 5.2 Applications 38 5.3 Engineering practices 39 5.3.1 Human Safety 39 5.3.2 Environmental impact 39 5.3.3 Ethical practices 39 5.3.4 Cost Consideration 39 6 BILL OF MATERIALS 40 7 CONCLUSIONS 41 8 FUTURE SCOPE 42 REFERENCES 43-44 ANNEXURE – I 45-46 ANNEXURE – II 47 LIST OF FIGURES Figure Page Description No. No. 1.1 Manual self-propelled wheelchair 2 1.2 Manual attendant-propelled wheelchair 2 1.3 Powered wheelchair 3 1.4 Mobility scooter 3 1.5 Single arm drive wheelchair 4 1.6 Reclining wheelchair 4 1.7 Sports wheelchair 5 1.8 All-terrain wheelchair 5 1.9 Stair terminologies 7 1.10 Standard stair size 8 2.1 Ernesto Blanco's Wheelchair Climbing a Staircase 9 2.2 Manuscale Wheelchair 10 2.3 Vardaan Manual Stair-Climbing Wheelchair 1 1 2.4 Stairbike Climbing a Staircase 1 2 2.5 Zenith 3D Model 12 2.6 TGR Scoiattolo 2000 Wheelchair 13 2.7 Independence iBOT 4000 Mobility System 14 2.8 OB-EW-001 Observer Maximus 15 2.9 Zero Carrier Wheelchair 15 2.10 C-MAX U1 Climbing a Staircase 16 2.11 TopChair Wheelchair Descending a Staircase 16 2.12 TGR Explorer Powered Wheelchair 17 2.13 Stairmax Wheelchair Carrier 17 3.1 Frame design 20 3.2 Frame dimensions 21 3.3 Total deformation of the frame 21 3.4 FOS of the frame 22 3.5 Fatigue FOS of the frame 22 3.6 Maximum principal stress of the frame 23 3.7 Maximum principal strain of the frame 23 3.8 Human gait cycle 24 3.9 Wheel design 25 3.10 Wheel dimensions 25 3.11 Total deformation of the wheel 26 3.12 Maximum principal stress of the wheel 27 3.13 Maximum principal strain of the wheel 27 3.14 Seat tilting mechanism 2 8 3.15 Motor connection 2 9 3.16 Assembled wheelchair: Isometric view 3 0 3.17 Assembled wheelchair: Front view 3 1 3.18 Assembled wheelchair: Top view 3 1 3.19 Assembled wheelchair: Side view 3 2 4.1 Working mechanism 33 4.2 Mechanism top view 3 4 LIST OF TABLES Table Page Description No. No. 3.1 Properties of mild steel 20 3.2 Analysis parameters 23 3.3 Results of analysis 24 3.4 Properties of plywood 26 3.5 Specification of motor 29 3.6 Battery specifications 29 4.1 Chain, sprocket and center distance calculation 36 5.1 Results 37 6.1 Bill of materials 40
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