DesignandAnalysisofConnectionsinSteelStructures Design and Analysis of Connections in Steel Structures FundamentalsandExamples AlfredoBoracchini Author AllbookspublishedbyErnst&Sohnare carefullyproduced.Nevertheless,authors, AlfredoBoracchini,P.E. editors,andpublisherdonotwarrantthe [email protected] informationcontainedinthesebooks, includingthisbook,tobefreeoferrors. Readersareadvisedtokeepinmindthat Cover statements,data,illustrations,procedural DetailofaMomentConnection detailsorotheritemsmayinadvertently inaCompositeBuildingStructure beinaccurate. (“InterPulsspa”Building,ReggioEmilia, Italy) LibraryofCongressCardNo.: Photo:AlfredoBoracchini appliedfor BritishLibraryCataloguing-in-Publication Data Acataloguerecordforthisbookis availablefromtheBritishLibrary. Bibliographicinformationpublishedby theDeutscheNationalbibliothek TheDeutscheNationalbibliothek liststhispublicationintheDeutsche Nationalbibliografie;detailedbibliographic dataareavailableontheInternetat <http://dnb.d-nb.de>. ©2018WilhelmErnst&Sohn,Verlag fürArchitekturundtechnischeWis- senschaftenGmbH&Co.KG,Rother- straße21,10245Berlin,Germany Allrightsreserved(includingthoseof translationintootherlanguages).No partofthisbookmaybereproducedin anyform–byphotoprinting,microfilm, oranyothermeans–nortransmitted ortranslatedintoamachinelanguage withoutwrittenpermissionfromthe publishers.Registerednames,trademarks, etc.usedinthisbook,evenwhennot specificallymarkedassuch,arenottobe consideredunprotectedbylaw. Coverdesign SophieBleifuß,Berlin, Germany Typesetting SPiGlobal,Chennai,India PrintingandBinding PrintISBN: 978-3-433-03122-3 ePDFISBN: 978-3-433-60606-3 ePubISBN: 978-3-433-60607-0 oBookISBN: 978-3-433-60605-6 PrintedintheFederalRepublicof Germany. Printedonacid-freepaper. TomymomAlda vii Preface StructuralSteelConnectionDesignisanengineeringmanualdirectedtowardthe engineeringaudience.Thefirstsectionprovidesanintroductiontokeyconcepts, thenprogressestoprovideamorein-depthdescriptionforthedesignofstruc- turalsteelconnections. Acorrectapproachtoconnectiondesignisfundamentalinordertohaveasafe and economically sound building. Therefore, this book will attempt to explain howtosetupconnectionswithinthemaincalculationmodel,choosethetypes ofconnections,checkthem(limitstatestobeconsidered),andutilizeeverything inpractice. The focal point of the book is not to closely follow and explain one specific standard;rathertheaimistotreatconnectionsgenerallyspeakingandtounder- standthemainconceptsandhowtoapplythem.Thismeansthat,eventhough Eurocode(EC)andtheAmericanInstituteofSteelConstruction(AISC)arethe mostreferencedstandards,otherinternationalnormswillbementionedanddis- cussed.Thishelpstounderstandthatconnectiondesignisnotanexactscience andthatnumerousapproachescanbeviable. Typebytype,connectionbyconnection,detailedexampleswillbeprovidedto helpperformafullanalysisforeachlimitstate. Anexcellentsoftwaretool(SCS–SteelConnectionStudio)willbeillustrated and used as an aid to assist in the comprehension of connection design. The software can be downloaded for free at www.steelconnectionstudio.com or at www.scs.pe and can be installed as a demo (trial) version (limitations about printing,saving,membersizes,andreporting),see“SoftwareDownloadsandits Limitations”(pagexxiv).Aprofessionalfullversioncanalsobepurchasedonline butthedemoversionisenoughtoreproducetheexamplesinthebook. The book will also try to deliver some practical suggestions for the profes- sional engineer: how to talk about bracings to the architect, how to interact with fabricators showing an understanding of erection and fabrication, and muchmore. Many countries have a deeper engineeringculture about concrete structures thansteelstructures.Thismanualthereforeaimstoillustratetoengineersthat donotdesignsteelstructuresdaily,someconceptsthatwillfacilitateandmake theirdesignofconnectionsforsteelstructuresmoreefficient.Thiswillbedone usingapractical,ratherthanatheoretical,approach. viii Preface Designofsteelstructurescanbecometrickywhenitisaboutstability(buckling) andjoints:thissecondfundamentalaspectofsteelconstructions,whichiscrucial foreconomicperformance,willbeexaminedindetail. The text, figures, charts, formulas, and examples have been prepared and reported with maximum care in order to help the engineer better understand andsetuphisorherowncalculationsforstructuralsteelconnections.However, itispossiblethatthebookcontainserrorsandomissions,andthereforereaders are encouraged to have standards at hand as their primary reference. No responsibility is accepted and taken for the application of concepts explained inthemanual:theengineermustprepareandperformanyanalysisanddesign underhisorhercompletecompetence,responsibility,andliability. Foralistoferrorsandomissionsfoundinthebookandtheircorrections,please checkwww.steeldesign.info. Finally, please use www.steeldesign.info to send comments, suggestions, criticisms,andopinions.Theauthorthanksyouinadvance. April2018 AlfredoBoracchini ReggioEmilia ix AbouttheAuthor Alfredo Boracchini is a Professional Engineer in Italy, Canada, and some states of the United States. His professional experience is mainly in steel structures that hehasdesignedandcalculatedformanyapplicationsand in various parts of the world. He is an active member in some international steel associations and the owner of an engineering firm with offices in Europe, Asia, and America. This allowed him to collect extensive interna- tional experience in the field of steel connection design that he shares in this manuscriptwithotherengineersinterestedinthisfield. xi Contents Acknowledgments xxi ListofAbbreviations xxiii 1 FundamentalConceptsofJointsinDesignofSteel Structures 1 1.1 PinConnectionsandMomentResistingConnections 1 1.1.1 Safety,Performance,andCosts 1 1.1.2 LateralLoadResistingSystem 2 1.1.3 PinsandFullyRestrainedJointsintheAnalysisModel 7 1.2 PlasticHinge 8 1.2.1 BasePlates 9 1.2.2 Trusses 11 References 12 2 FundamentalConceptsoftheBehaviorofSteel Connections 13 2.1 JointClassifications 13 2.2 ForcesintheCalculationModelandfortheConnection 14 2.3 ActionsProportionaltoStiffness 17 2.4 Ductility 18 2.5 LoadPath 19 2.6 IgnoranceoftheLoadPath 20 2.7 AdditionalRestraints 21 2.8 MethodstoDefineUltimateLimitStatesinJoints 21 2.9 BoltResistance 22 2.10 YieldLine 22 2.11 EccentricJoints 22 2.12 Economy,Repetitiveness,andSimplicity 22 2.13 Man-hoursandMaterialWeight 23 2.14 DiffusionAngles 23 2.15 BoltPretensioningandEffectsonResistance 24 2.15.1 IsResistanceAffectedbyPretensioning? 24 2.15.2 IsPretensioningNecessary? 24 2.15.3 WhichPretensioningMethodShouldBeUsed? 25 xii Contents 2.16 TransferForces 25 2.17 BehaviorofaBoltedShearConnection 25 2.18 BehaviorofBoltedJointsUnderTension 27 References 29 3 LimitStatesforConnectionComponents 31 3.1 DeformationCapacity(Rotation)andStiffness 31 3.1.1 RotationalStiffness 32 3.2 InelasticDeformationduetoBoltHoleClearance 33 3.3 BoltShearFailure 34 3.3.1 ThreadsInsidetheShearPlane 35 3.3.2 NumberofShearPlanes 37 3.3.3 PackingPlates 37 3.3.4 LongJoints 38 3.3.5 AnchorBolts 39 3.3.6 StiffnessCoefficient 39 3.4 BoltTensionFailure 40 3.4.1 CountersunkBolts 41 3.4.2 StiffnessCoefficient 41 3.5 BoltFailureinCombinedShearandTension 42 3.6 Slip-ResistantBoltedConnections 42 3.6.1 CombinedShearandTension 44 3.7 BoltBearingandBoltTearing 44 3.7.1 CountersunkBolts 49 3.7.2 StiffnessCoefficients 49 3.8 BlockShear(orBlockTearing) 49 3.9 FailureofWelds 52 3.9.1 WeldCalculationProcedures 54 3.9.1.1 DirectionalMethod 54 3.9.1.2 SimplifiedMethod 57 3.9.2 TackWelding(IntermittentFilletWelds) 58 3.9.3 Eccentricity 58 3.9.4 FilletWeldGroups 58 3.9.5 WeldingMethods 60 3.9.6 Inspections 60 3.9.6.1 VisualTesting 60 3.9.6.2 PenetrantTesting 60 3.9.6.3 MagneticParticleTesting 60 3.9.6.4 RadiographicTesting 60 3.9.6.5 UltrasonicTesting 61 3.10 T-stub,PryingAction 61 3.10.1 T-stubwithPryingAction 62 3.10.2 PossibleSimplifiedApproachAccordingtoAISC 64 3.10.3 BackingPlates 65 3.10.4 LengthLimitforPryingForcesandT-stubwithoutPrying 66 3.10.5 T-stubDesignProcedureforVarious“Components” AccordingtoEurocode 67